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Metals, Volume 15, Issue 12

December 2025 - 114 articles

Cover Story: This work demonstrates an effective Direct Energy Deposition strategy for fabricating crack-free Inconel 718–copper bimetallic structures, overcoming the large thermophysical mismatch between the two alloys. By depositing In718 directly onto a copper substrate with tailored process control, strong diffusion bonding and defect-free interfaces were achieved without post-processing. Microstructural analyses revealed uniform precipitate distribution and consistent penetration depth, while mechanical testing confirmed enhanced hardness, creep resistance, and interfacial integrity. Notably, precipitation strengthening occurred on the copper side already in the as-built condition. The proposed approach enables reliable, high-performance In718–Cu components for demanding aerospace and thermal-management applications. View this paper
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Articles (114)

  • Article
  • Open Access
244 Views
20 Pages

18 December 2025

The pitting corrosion resistance and the tribological behaviour of a ferritic stainless steel with high Mo content (AISI 436) and a commonly employed austenitic stainless steel (AISI 304) are compared. Special attention was paid to the role of Mo in...

  • Article
  • Open Access
205 Views
13 Pages

18 December 2025

In the presented research, aluminum-doped zinc oxide (AZO) thin films were synthesized on high-power transmission lines using the RF magnetron sputtering process. The impact of deposition power (160 W to 280 W) and deposition pressure (2 Pa to 5 Pa),...

  • Article
  • Open Access
195 Views
15 Pages

18 December 2025

As research on new, lightweight energy vehicles continues to develop, the application of high-strength steel sheets with tensile strength greater than 1 GPa and their mechanical clinching technology, which is associated with aluminum alloys, has emer...

  • Article
  • Open Access
339 Views
16 Pages

18 December 2025

To reveal its influence on quasicrystal structure analysis, multiple diffraction effects in a basic Co-rich decagonal Al-Co-Ni quasicrystal have been investigated in-house and with synchrotron radiation. Two weak reflections were chosen as the main r...

  • Article
  • Open Access
228 Views
17 Pages

Corrosion Behavior upon Laser Surface Texturing AISI 430 Stainless Steel

  • Edit Roxana Moldovan,
  • Liana Sanda Baltes,
  • Catalin Croitoru,
  • Alexandru Pascu and
  • Mircea Horia Tierean

18 December 2025

Laser surface texturing (LST) is an effective method for enhancing surface functionality, but its effect on corrosion resistance highly depends on texture design and processing parameters. This study investigates the influence of two LST patterns&mda...

  • Article
  • Open Access
241 Views
15 Pages

17 December 2025

This study investigates the influence of solidification conditions on the high-cycle fatigue (HCF) behavior of a second-generation DD6 single-crystal superalloy. Single-crystal bars with a [001] orientation were prepared using the high-rate solidific...

  • Review
  • Open Access
367 Views
26 Pages

Research Progress on Application of Machine Learning in Continuous Casting

  • Zhaofeng Wang,
  • Jinghao Shao,
  • Shuai Zhang,
  • Jiahui Zhang and
  • Yuqi Pang

17 December 2025

Continuous casting is a key core link in steel production with characteristics of strong nonlinearity, multi-parameter coupling and dynamic fluctuations under working conditions. Traditional experience-dependent or mechanism-driven models are no long...

  • Article
  • Open Access
188 Views
34 Pages

Data-Driven Method for Predicting S-N Curve Based on Structurally Sensitive Fatigue Parameters

  • Andrey Kurkin,
  • Alexander Khrobostov,
  • Vyacheslav Andreev and
  • Olga Andreeva

17 December 2025

Under cyclic loading, almost immediately after its onset, a surface layer forms where hardening and softening processes occur. The interaction of plastic deformation traces with each other, and with other structural elements, leads to the formation o...

  • Article
  • Open Access
176 Views
12 Pages

17 December 2025

The effect of Ni content on the improvement of low-temperature impact toughness and microstructure refinement in a simulated coarse-grained heat-affected zone (CGHAZ) of high-strength steel was studied. The impact toughness tests revealed that as the...

  • Article
  • Open Access
313 Views
16 Pages

16 December 2025

FeCoNiCu(Cr, Mn, La, Ce)-Al high-entropy alloys (HEAs) were prepared via a combined centrifugal casting–self-propagating high-temperature synthesis process to serve as multifunctional catalyst precursors. The findings indicated that even with a...

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Metals - ISSN 2075-4701