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Review

Research Progress on Application of Machine Learning in Continuous Casting

1
Faculty of Electrical and Control Engineering, Liaoning Technical University, Huludao 125105, China
2
School of Automotive and Mechanical Engineering, Liaoning Institute of Science and Engineering, Jinzhou 121010, China
3
School of Information Engineering, Liaoning Vocational University of Technology, Jinzhou 121007, China
*
Authors to whom correspondence should be addressed.
Metals 2025, 15(12), 1383; https://doi.org/10.3390/met15121383 (registering DOI)
Submission received: 14 November 2025 / Revised: 8 December 2025 / Accepted: 13 December 2025 / Published: 17 December 2025

Abstract

Continuous casting is a key core link in steel production with characteristics of strong nonlinearity, multi-parameter coupling and dynamic fluctuations under working conditions. Traditional experience-dependent or mechanism-driven models are no longer suitable for the high-quality and high-efficiency production demands of modern steel industries. Machine learning provides an effective technical path for solving the complex control problems in the continuous casting process through its powerful data mining and pattern recognition capabilities. This paper systematically reviews the research progress of machine learning applications in the field of continuous casting, focusing on three core scenarios: abnormal prediction, quality defect detection and process parameter optimization. It sorts out the evolution from single models to feature optimization and integration, deep learning hybrid models, and mechanism-data dual-driven models. It summarizes the significant achievements of this technology in reducing production risks and improving the stability of cast billet quality, and it analyzes the prominent challenges currently faced such as data distortion and distribution imbalance, insufficient model interpretability and limited cross-scenario generalization ability. Finally, it looks forward to future technological innovation and application expansion directions, providing theoretical support and technical references for the digital and intelligent transformation of the steel industry.
Keywords: continuous casting; machine learning; abnormal prediction; defect detection; process parameter optimization continuous casting; machine learning; abnormal prediction; defect detection; process parameter optimization

Share and Cite

MDPI and ACS Style

Wang, Z.; Shao, J.; Zhang, S.; Zhang, J.; Pang, Y. Research Progress on Application of Machine Learning in Continuous Casting. Metals 2025, 15, 1383. https://doi.org/10.3390/met15121383

AMA Style

Wang Z, Shao J, Zhang S, Zhang J, Pang Y. Research Progress on Application of Machine Learning in Continuous Casting. Metals. 2025; 15(12):1383. https://doi.org/10.3390/met15121383

Chicago/Turabian Style

Wang, Zhaofeng, Jinghao Shao, Shuai Zhang, Jiahui Zhang, and Yuqi Pang. 2025. "Research Progress on Application of Machine Learning in Continuous Casting" Metals 15, no. 12: 1383. https://doi.org/10.3390/met15121383

APA Style

Wang, Z., Shao, J., Zhang, S., Zhang, J., & Pang, Y. (2025). Research Progress on Application of Machine Learning in Continuous Casting. Metals, 15(12), 1383. https://doi.org/10.3390/met15121383

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