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1,115 Results Found

  • Article
  • Open Access
13 Citations
3,867 Views
19 Pages

Improvement of CO2 Photoreduction Efficiency by Process Intensification

  • Zekai Zhang,
  • Ying Wang,
  • Guokai Cui,
  • Huayan Liu,
  • Stéphane Abanades and
  • Hanfeng Lu

28 July 2021

This paper addresses an innovative approach to improve CO2 photoreduction via process intensification. The principle of CO2 photoreduction using process intensification is presented and reviewed. Process intensification via concentrating solar light...

  • Review
  • Open Access
26 Citations
6,764 Views
18 Pages

Process Intensification Strategies for Power-to-X Technologies

  • Thomas Cholewa,
  • Malte Semmel,
  • Franz Mantei,
  • Robert Güttel and
  • Ouda Salem

Sector coupling remains a crucial measure to achieve climate change mitigation targets. Hydrogen and Power-to-X (PtX) products are recognized as major levers to allow the boosting of renewable energy capacities and the consequent use of green electro...

  • Feature Paper
  • Review
  • Open Access
42 Citations
15,536 Views
23 Pages

Process Intensification in Chemical Reaction Engineering

  • Stefan Haase,
  • Pasi Tolvanen and
  • Vincenzo Russo

4 January 2022

In the present review article, the definitions and the most advanced findings within Process Intensification are collected and discussed. The intention is to give the readers the basic concepts, fixing the syllabus, as well as some relevant applicati...

  • Feature Paper
  • Review
  • Open Access
3 Citations
2,986 Views
34 Pages

22 May 2025

Liquid fuels obtained from CO2 and green hydrogen (i.e., e-fuels) are powerful tools for decarbonizing economy. Improvements provided by Process Intensification in the existing conventional reactors aim to decrease energy consumption, increase yield,...

  • Proceeding Paper
  • Open Access
13 Citations
8,638 Views
9 Pages

A Review of Microreactors for Process Intensification

  • Crizha Ann Bugay,
  • Mae Czarella Caballas,
  • Steven Brian Mercado,
  • Jason Franco Rubio,
  • Patricia Kayla Serote,
  • Patrick Norman Villarte and
  • Rugi Vicente C. Rubi

Microreactors for process intensification transform chemical synthesis, providing precise control over reactions in compact devices and enhancing efficiency. This review article explores their application in chemical synthesis, emphasizing advantages...

  • Feature Paper
  • Review
  • Open Access
90 Citations
8,616 Views
21 Pages

Process Intensification Approach Using Microreactors for Synthesizing Nanomaterials—A Critical Review

  • Vikas Hakke,
  • Shirish Sonawane,
  • Sambandam Anandan,
  • Shriram Sonawane and
  • Muthupandian Ashokkumar

4 January 2021

Nanomaterials have found many applications due to their unique properties such as high surface-to-volume ratio, density, strength, and many more. This review focuses on the recent developments on the synthesis of nanomaterials using process intensifi...

  • Article
  • Open Access
2 Citations
2,798 Views
12 Pages

Process Intensification in a Double-Pipe Reactor with Additively Manufactured Internal Inserts

  • Sara Claramunt,
  • Paul V. Schell,
  • Manfred Kraut,
  • Bruno F. Stengel,
  • Christof F. Kuesters and
  • Roland Dittmeyer

The polycondensation reaction to produce polydextrose can be intensified by using micro-process engineering. Fluid Guiding Elements are additively manufactured internal inserts that have already shown their potential to intensify heat transfer in dou...

  • Article
  • Open Access
2 Citations
2,774 Views
15 Pages

Triple Space-Time Yield in Discontinuous Antibody Biomanufacturing by Combination of Synergetic Process Intensification Strategies

  • Lucas Nik Reger,
  • Martin Saballus,
  • Markus Kampmann,
  • Rene H. Wijffels,
  • Dirk E. Martens and
  • Julia Niemann

Monoclonal antibodies are the workhorse of the pharmaceutical industry due to their potential to treat a variety of different diseases while providing high specificity and efficiency. As a consequence, a variety of production processes have been esta...

  • Article
  • Open Access
15 Citations
3,354 Views
15 Pages

14 September 2021

Environmentally friendly amino-acid salt solutions are used for the absorption of carbon dioxide from concentrated flue-gas streams via chemical absorption. Process intensification reduces operating and capital costs by combining chemical reactions a...

  • Review
  • Open Access
582 Views
20 Pages

Enhancing Food Safety, Quality and Sustainability Through Biopesticide Production Under the Concept of Process Intensification

  • Nathiely Ramírez-Guzmán,
  • Mónica L. Chávez-González,
  • Ayerim Y. Hernández-Almanza,
  • Deepak K. Verma and
  • Cristóbal N. Aguilar

8 January 2026

The worldwide population is anticipated to reach 10.12 billion by the year 2100, thereby amplifying the necessity for sustainable agricultural methodologies to secure food availability while reducing ecological consequences. Conventional synthetic pe...

  • Review
  • Open Access
13 Citations
5,641 Views
56 Pages

Unlocking the Potential of Biomass Resources: A Review on Sustainable Process Design and Intensification

  • Heriberto Alcocer-García,
  • Eduardo Sánchez-Ramírez,
  • Eduardo García-García,
  • César Ramírez-Márquez and
  • José María Ponce-Ortega

11 September 2025

Biomass is a key renewable resource for advancing sustainable and circular energy systems. In contrast to prior reviews that predominantly emphasized well-established biomass types and conventional conversion technologies, this work offers a comparat...

  • Article
  • Open Access
2 Citations
3,613 Views
11 Pages

6 October 2021

A micro-channel distillation device was used for the process intensification method to separate boron isotopes, 10B and 11B. Three-dimensional (3D) printing technology was introduced to manufacture the micro-channel device, which used the chemical ex...

  • Perspective
  • Open Access
9 Citations
4,371 Views
7 Pages

8 February 2025

The chemical industry faces major challenges despite recent progress in the transition to more environmentally friendly processes. Sustainable industrial chemistry relies on the optimization of protocols and downstream processes such as extraction, p...

  • Feature Paper
  • Article
  • Open Access
9 Citations
5,570 Views
23 Pages

31 October 2022

This study aims to investigate, from a technical and an environmental perspective, various alternatives for acetic acid concentration for maximizing acetic acid production, its purity, and in the meantime, minimizing the energy usage and the environm...

  • Article
  • Open Access
11 Citations
3,063 Views
22 Pages

MW-Assisted Regeneration of 13X Zeolites after N2O Adsorption from Concentrated Streams: A Process Intensification

  • Eugenio Meloni,
  • Marco Martino,
  • Mariaconcetta Pierro,
  • Pluton Pullumbi,
  • Federico Brandani and
  • Vincenzo Palma

3 June 2022

N2O has a global warming potential about 300 times higher than CO2, and even if its contribution to the greenhouse effect is underrated, its abatement in industrial production’s tail gas has become imperative. In this work, we investigate the f...

  • Article
  • Open Access
14 Citations
3,736 Views
15 Pages

Process and Energy Intensification of Glycerol Carbonate Production from Glycerol and Dimethyl Carbonate in the Presence of Eggshell-Derived CaO Heterogeneous Catalyst

  • Wanichaya Praikaew,
  • Worapon Kiatkittipong,
  • Farid Aiouache,
  • Vesna Najdanovic-Visak,
  • Kanokwan Ngaosuwan,
  • Doonyapong Wongsawaeng,
  • Jun Wei Lim,
  • Su Shiung Lam,
  • Kunlanan Kiatkittipong and
  • Suttichai Assabumrungrat
  • + 2 authors

14 July 2021

The process and energy intensifications for the synthesis of glycerol carbonate (GC) from glycerol and dimethyl carbonate (DMC) using an eggshell-derived CaO heterogeneous catalyst were investigated. The transesterification reaction between glycerol...

  • Feature Paper
  • Article
  • Open Access
14 Citations
7,801 Views
19 Pages

5 May 2022

A current focus of biopharmaceutical research and production is seed train process intensification. This allows for intermediate cultivation steps to be avoided or even for the direct inoculation of a production bioreactor with cells from cryovials o...

  • Perspective
  • Open Access
2,097 Views
6 Pages

29 June 2024

This perspective reports a process intensification strategy that converts methanol into ethylene glycol (MeOH-2-EG) in a single step to circumvent multi-step naphtha cracking into ethylene followed by ethylene epoxidation to ethylene oxide (EO) and t...

  • Article
  • Open Access
29 Citations
4,056 Views
24 Pages

18 May 2021

Process intensification of catalytic fixed-bed reactors is of vital interest and can be conducted on different length scales, ranging from the molecular scale to the pellet scale to the plant scale. Particle-resolved computational fluid dynamics (CFD...

  • Article
  • Open Access
30 Citations
17,697 Views
32 Pages

8 December 2020

This paper provides a multi-aspect comparison of selected methods of ethyl acetate production and shows the possibility of further reactive distillation process integration and sophisticated intensification including process stream regeneration. The...

  • Article
  • Open Access
1,610 Views
15 Pages

27 July 2025

Hydrodynamic cavitation is one of the most promising technologies for sustainable process intensification in the food, nutraceutical, and environmental sectors, due to its ability to generate highly localized and intense implosions. Venturi-type devi...

  • Article
  • Open Access
2 Citations
2,459 Views
25 Pages

On Process Intensification through Membrane Storage Reactors

  • John Lowd,
  • Theodore Tsotsis and
  • Vasilios I. Manousiouthakis

In this work, a dynamic, one-dimensional, first principle-based model of a novel membrane storage reactor (MSR) process is developed and simulated. The resulting governing equations are rendered dimensionless and are shown to feature two dimensionles...

  • Article
  • Open Access
1 Citations
246 Views
25 Pages

Stage-Optimized Intensification of Spiral Separation: Process Deconstruction and a Novel Spiral Separator Design

  • Mingsheng Xia,
  • Guichuan Ye,
  • Qingxiang Liu,
  • Xianshu Dong,
  • Yuanpeng Fu,
  • Xiaomin Ma,
  • Shiqi Liu,
  • Ruxia Chen,
  • Chi Zhang and
  • Baoshan Zhu

29 January 2026

The dynamic migration of mineral particles within spiral separators and its control via structural parameters are not yet fully understood, hindering efficiency improvements. To this end, a set of spiral separators with systematically adjusted struct...

  • Article
  • Open Access
52 Citations
4,835 Views
30 Pages

Batch and Flow Ultrasound-Assisted Extraction of Grape Stalks: Process Intensification Design up to a Multi-Kilo Scale

  • Giorgio Grillo,
  • Luisa Boffa,
  • Salvatore Talarico,
  • Roberto Solarino,
  • Arianna Binello,
  • Giuliano Cavaglià,
  • Samir Bensaid,
  • Galina Telysheva and
  • Giancarlo Cravotto

10 August 2020

Nowadays, approximately 1 billion kg/y of grape stalks, with a remarkable polyphenols content, are produced worldwide. In this paper, the extraction process intensification of polyphenols in water was achieved under ultrasound-assisted recovery, focu...

  • Article
  • Open Access
8 Citations
3,566 Views
21 Pages

9 December 2021

An experimental study was conducted in this work to investigate the effect of different configurations on bubble cutting and process intensification in a micro-structured jet bubble column (MSJBC). Hydrodynamic parameters, including bubble size, flow...

  • Article
  • Open Access
3 Citations
2,003 Views
23 Pages

Metal Foam as Surface-Extended Catalyst Support Structure for Process Intensification in the Dehydrogenation of Perhydro-Dibenzyltoluene on a Pt/Al2O3 Catalyst

  • Kyatsinge Cedric Musavuli,
  • Phillimon Modisha,
  • Raymond Cecil Everson,
  • Alexander Malakhov and
  • Dmitri Bessarabov

6 January 2025

Dibenzyltoluene/perhydro-dibenzyltoluene (H0DBT/H18DBT) is considered a promising liquid organic hydrogen carrier (LOHC) pair for the storage and transportation of green hydrogen (H2). However, at the point of use, the catalytic dehydrogenation of H1...

  • Article
  • Open Access
5 Citations
3,639 Views
16 Pages

A stable water-in-oil Pickering emulsion was fabricated with SO3H-functionalized ionic liquid and surface-modified silica nanoparticles and used for 2,2′-(4-nitrophenyl) dipyrromethane synthesis in a packed-bed microreactor, exhibiting high reaction...

  • Review
  • Open Access
53 Citations
12,483 Views
25 Pages

10 May 2023

Meat processing involves different transformations in the animal muscle after slaughtering, which results in changes in tenderness, aroma and colour, determining the quality of the final meat product. Enzymatic glycolysis, proteolysis and lipolysis p...

  • Article
  • Open Access
2 Citations
3,730 Views
12 Pages

Dichlorodiphenyltrichloroethane (DDT) residue in Ontario soil is expected to be found at trace levels, since it has been banned for over 45 years in Canada. This presents challenges to the efficiency and accuracy of conventional detection methods. Th...

  • Review
  • Open Access
3 Citations
4,794 Views
21 Pages

Process Intensification of Gas–Liquid Separations Using Packed Beds: A Review

  • Yafang Zhang,
  • Chencan Du,
  • Zhibo Zhang,
  • Jiawei Du,
  • Yuming Tu and
  • Zhongqi Ren

The gas–liquid multiphase process plays a crucial role in the chemical industry, and the utilization of packed beds enhances separation efficiency by increasing the contact area and promoting effective gas–liquid interaction during the se...

  • Entry
  • Open Access
1 Citations
2,675 Views
17 Pages

A Process Synthesis and Intensification Framework

  • Jesús Rafael Alcántara Avila,
  • Cristopher Antonio Villegas Uribe,
  • Josué Julián Herrera Velázquez and
  • Julián Cabrera Ruiz

This Process Synthesis and Intensification (PS+I) framework uses a low-aggregation superstructure to solve the synthesis problem, and its solution is interpreted and translated into a task-integrated intensified process. Then, the process is post-opt...

  • Article
  • Open Access
10 Citations
4,278 Views
12 Pages

Phenolic Compounds Extraction of Arbutus unedo L.: Process Intensification by Microwave Pretreatment

  • Agostinho M. R. C. Alexandre,
  • Ana A. Matias,
  • Maria Rosário Bronze,
  • Maria Jose Cocero and
  • Rafael Mato

5 March 2020

Arbutus unedo L., commonly known as the strawberry-tree fruit, is an endemic species of the Mediterranean flora. Microwave extraction technology has been considered as a fast and “green” method for the production of extracts rich in bioac...

  • Review
  • Open Access
7 Citations
10,170 Views
43 Pages

Esterification is a key transformation in the production of lubricants, pharmaceuticals, and fine chemicals. Conventional processes employing homogeneous acid catalysts suffer from limitations such as corrosive byproducts, energy-intensive separation...

  • Article
  • Open Access
23 Citations
5,493 Views
16 Pages

25 November 2017

Semihydrogenation of 2-methyl-3-butyn-2-ol (MBY) was studied in a 5 m tube reactor wall-coated with a 5 wt% Pd/ZnO catalyst. The system allowed for the excellent selectivity towards the intermediate alkene of 97.8 ± 0.2% at an ambient H2 pressure and...

  • Article
  • Open Access
14 Citations
4,108 Views
16 Pages

24 October 2018

A comparison between the effect of different highly thermal conductive carriers on the performance of Pt/CeO2/Al2O3-based structured catalysts in a water–gas shift reaction, was reported. The structured catalysts were prepared by means of washc...

  • Feature Paper
  • Article
  • Open Access
45 Citations
8,430 Views
14 Pages

Membrane Operations for Process Intensification in Desalination

  • Enrico Drioli,
  • Aamer Ali and
  • Francesca Macedonio

20 January 2017

Process intensification strategy (PIS) is emerging as an interesting guideline to revolutionize process industry in terms of improved efficiency and sustainability. Membrane engineering has appeared as a strong candidate to implement PIS. The most si...

  • Review
  • Open Access
41 Citations
5,641 Views
36 Pages

13 February 2023

In recent decades, ultraviolet-assisted advanced oxidation processes (UV-AOPs) have been successfully applied to remove a wide range of contaminants from polluted water. Despite this, their extended use on an industrial scale is still far from being...

  • Article
  • Open Access
2 Citations
3,714 Views
23 Pages

Parallel Multifactorial Process Optimization and Intensification for High-Yield Production of Live YF17D-Vectored Zika Vaccine

  • Sven Göbel,
  • Ozeir Kazemi,
  • Ji Ma,
  • Ingo Jordan,
  • Volker Sandig,
  • Jasmine Paulissen,
  • Winnie Kerstens,
  • Hendrik Jan Thibaut,
  • Udo Reichl and
  • Yvonne Genzel
  • + 1 author

The live-attenuated yellow fever 17D strain is a potent vaccine and viral vector. Its manufacture is based on embryonated chicken eggs or adherent Vero cells. Both processes are unsuitable for rapid and scalable supply. Here, we introduce a high-thro...

  • Review
  • Open Access
13 Citations
12,084 Views
25 Pages

11 August 2023

The dehydration of isopropanol (IPA) is a crucial process in numerous industries, and the optimization of its efficiency and economic viability is essential. This review provides a comprehensive analysis and comparison of various distillation process...

  • Review
  • Open Access
166 Views
33 Pages

Alternative Configurations for the Intensification of the Anaerobic Digestion Process: A Comprehensive Review

  • Ahmed Elsayed,
  • Amr Mustafa Abdelrahman,
  • Marwan Al Saleh,
  • Mohamed Sherif Zagloul,
  • Farokh Laqa Kakar,
  • Christopher Muller,
  • Katherine Y. Bell,
  • Domenico Santoro,
  • John Norton and
  • Elsayed Elbeshbishy
  • + 2 authors

19 February 2026

Anaerobic digestion (AD) is a key technology for energy recovery in wastewater treatment plants, converting organic matter into methane-rich biogas. However, its efficiency is constrained by slow reaction rates, particularly during hydrolysis and met...

  • Article
  • Open Access
17 Citations
3,020 Views
11 Pages

25 February 2021

A process for obtaining ethyl levulinate through the direct esterification of levulinic acid and ethanol using AlCl3·6H2O as a catalyst was investigated. AlCl3·6H2O was very active in promoting the reaction and, the correspondent kinetic and thermody...

  • Feature Paper
  • Article
  • Open Access
7 Citations
3,680 Views
25 Pages

15 November 2021

The effect of forced periodic modulation of several input parameters on the rate of photocatalytic decomposition of formic acid over a TiO2 thin film catalyst has been investigated in a continuously stirred tank reactor. The kinetic model was adopted...

  • Article
  • Open Access
27 Citations
5,065 Views
13 Pages

21 October 2018

This research aims to develop an optimal continuous process to produce fatty acid methyl esters (biodiesel) from waste cooking oil using a series of shockwave power reactors. Response surface methodology (RSM) based on central composite design (CCD)...

  • Article
  • Open Access
2 Citations
4,103 Views
15 Pages

Process Intensification in Human Pluripotent Stem Cell Expansion with Microcarriers

  • Misha Alexander Teale,
  • Samuel Lukas Schneider,
  • Dieter Eibl and
  • Regine Eibl

20 February 2024

Given the demands human induced pluripotent stem cell (hiPSC)-based therapeutics place on manufacturing, process intensification strategies which rapidly ensure the desired cell quality and quantity should be considered. Within the context of antibod...

  • Article
  • Open Access
7 Citations
4,366 Views
19 Pages

25 February 2022

In this paper, we proposed a new approach to the sustainable intensification (SI) process in agriculture in the EU Member States. In contrast to previous studies, we measured SI on a sectoral level and emphasised its dynamic rather than static nature...

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