- Article
17 Pages
Expanded polystyrene (EPS) is costly to reprocess, occupies substantial landfill space, and presents significant challenges for reuse. The development of innovative methods for EPS recycling is therefore a promising area of research. This study explores the possibility of fabricating a dense foamed matrix from EPS and using it to produce strong acid cation (SAC) exchange resins for water purification. As an alternative to dissolution-based recycling, we propose a physical, environmentally friendly method involving the saturation of the pristine EPS matrix with CO2 and its mixtures (modifying agents) under pressure. This approach enables the formation of a dense porous system while eliminating the need for subsequent solvent removal and cleaning. The modified EPS demonstrates a several-fold increase in density compared to the initial material and an SSA = 50–60 m2/g according to CO2 sorption measurements. The ability to tailor pore size and density simply by varying the modifying agent, pressure, and exposure time was investigated. Structural analysis via SEM as well as N2 and CO2 sorption measurements revealed that the modification process critically dictates the pore architecture: treatment with pure CO2 and a CO2 + H2 mixture resulted in the formation of meso- and macropores while preserving the presence of micropores in the material. FTIR spectroscopy and EDS analysis were employed to study the sulfonation of EPS and its resulting cation-exchange capacity. The kinetics of cations’ sorption was studied using capillary electrophoresis, and the static equilibrium ion exchange capacities were determined for both unmodified sulfonated EPS and modified sulfonated EPS towards Na+ and Ca2+ ions at various salinities of the model solutions. The resulting resins exhibited high sorption capacities, achieving 0.7–1.4 eq L−1 for Na+ and 0.3–1.0 eq L−1 for Ca2+ ions, while the sulfonated sample treated with the CO2 + H2 mixture exhibited the highest equilibrium capacity. The proposed methodology is relevant to both water purification and plastic waste recycling.
Sustain. Chem.
10 October 2026











