- Article
Research on the Prediction of Cement Precalciner Outlet Temperature Based on a TCN-BiLSTM Hybrid Neural Network
- Mengjie Deng and
- Hongtao Kao
As the global cement industry moves toward energy efficiency and intelligent manufacturing, refined control of key processes like precalciner outlet temperature is critical for improving energy use and product quality. The precalciner’s outlet temperature directly affects clinker calcination quality and heat consumption, so developing a high-accuracy prediction model is essential to shift from empirical to intelligent control. This study proposes a TCN-BiLSTM hybrid neural network model for the accurate prediction and regulation of the outlet temperature of the decomposition furnace. Based on actual operational data from a cement plant in Guangxi, the Spearman correlation coefficient method is employed to select feature variables significantly correlated with the outlet temperature, including kiln rotation speed, high-temperature fan speed, temperature A at the middle-lower part of the decomposition furnace, temperature B of the discharge from the five-stage cyclone, exhaust fan speed, and tertiary air temperature of the decomposition furnace. This method effectively reduces feature dimensionality while enhancing the prediction accuracy of the model. All selected feature variables are normalized and used as input data for the model. Finally, comparative experiments with RNN, LSTM, BiLSTM, TCN, and TCN-LSTM models are performed. The experimental results indicate that the TCN-BiLSTM model achieves the best performance across major evaluation metrics, with a Mean Relative Error (MRE) as low as 0.91%, representing an average reduction of over 1.1% compared to other benchmark models, thereby demonstrating the highest prediction accuracy and robustness. This approach provides high-quality predictive inputs for constructing intelligent control systems, thereby facilitating the advancement of cement production toward intelligent, green, and high-efficiency development.
16 December 2025





