Processes — Open Access Journal

In the recent two decades, graphene-based materials have achieved great successes in catalytic processes towards sustainable production of chemicals, fuels and protection of the environment. In graphene, the carbon atoms are packed into a well-defined sp²-hybridized honeycomb lattice, and can be further constructed into other dimensional allotropes such as fullerene, carbon nanotubes, and aerogels. Graphene-based materials possess appealing optical, thermal, and electronic properties, and the graphitic structure is resistant to extreme conditions. Therefore, the green nature and robust framework make the graphene-based materials highly favourable for chemical reactions. More importantly, the open structure of graphene affords a platform to host a diversity of functional groups, dopants, and structural defects, which have been demonstrated to play crucial roles in catalytic processes. In this perspective, we introduced the potential active sites of graphene in green catalysis and showcased the marriage of metal-free carbon materials in chemical synthesis, catalytic oxidation, and environmental remediation. Future research directions are also highlighted in mechanistic investigation and applications of graphene-based materials in other promising catalytic systems. Full article

Cultivation of olive trees and olive oil production have been considered as a legacy for the Mediterranean region. This custom represents a very important benefit for many nations in terms of wealth and health. However, huge amounts of by-products and waste are generated during olive oil production. This represents a serious environmental impact on land and water bodies if not properly handled. Olive oil extraction generates two waste streams, a solid waste called pomace and olive mill wastewater (OMWW), which has been considered as highly pollutant and phytotoxic waste. These wastes have high disposal costs and predominantly generated from small-scale enterprises that have limited financial resources to treat them properly before discharge to the environment. Besides being a serious environmental problem, OMWW has potential economic value that remains to be utilized such as: fertilizers, valuable antioxidants agents and fatty acids needed in human diet. Also, Olive pomace is a valuable renewable energy source with an energy density of 23 MJ/kg and has become an inexpensive alternative for fossil fuels. Aiming at adding value to the olive production sectors and potential valorization options for byproducts in the MENA region, international practices applied in olive mills wastes management’s and treatment methods used in major oil producing countries are presented. Full article

The electrical generation industry is looking for techniques to precisely determine the proper maintenance policy and schedule of their assets. Reliability-centered maintenance (RCM) is a methodology for choosing what maintenance activities have to be performed to keep the asset working within its designed function. Current developments in RCM models are struggling to solve the drawbacks of traditional RCM with regards to optimization and strategy selection; for instance, traditional RCM handles each failure mode individually with a simple yes or no safety question in which question has the possibility of major error and missing the effect of a combinational failure mode. Hence, in the present study, a hybrid RCM model was proposed to fill these gaps and find the optimal maintenance policies and scheduling by a combination of hybrid linguistic-failure mode and effect analysis (HL-FMEA), the co-evolutionary multi-objective particle swarm optimization (CMPSO) algorithm, an analytic network process (ANP), and developed maintenance decision tree (DMDT). To demonstrate the effectiveness and efficiencies of the proposed RCM model, a case study on the maintenance of an electrical generator was conducted at a Yemeni oil and gas processing plant. The results confirm that, compared with previous studies, the proposed model gave the optimal maintenance policies and scheduling for the electrical generator in a well-structured plan, economically and effectively. Full article

This paper aims to compute the performances of a smaller version of Solana power plant, with half the solar field, and 1 of 2 turbines in the power cycle, that can be built in Amman or Ma’an in Jordan. The climate conditions for both Amman and Ma’an are discussed thoroughly in the paper. Furthermore, a preliminary validation exercise performed by using measured monthly average values of electricity production from existing plants, a system advisor model (SAM) is used to predict the performances of the proposed Solana-like plants in Ma’an and Amman. The validation shows a good agreement with the measured data for different existing power plants. The simulation results including the monthly capacity factors suggest the annual operation in Ma’an maybe even better than the operation in Gila Bend, for an annual average capacity factor of about 41% for Ma’an vs. a capacity factor of about 39% for Gila Bend. This is mainly due to the best combination of direct normal irradiance (DNI) and the dry bulb temperature across the year in Ma’an versus Gila Bend. Full article

Freshwater is only 2.5% of the total water on the Earth and rest is contaminated or brackish. Various physical and chemical techniques are being used to purify the contaminated water. This study deals with catalytic plasma treatment of contaminated water collected from different sites of Faisalabad-Pakistan. A non-thermal DC plasma jet technique was used to treat the water samples in the presence of TiO₂ catalyst. The plasma-assisted catalytic treatment introduced some oxidative species (O₃, H₂O₂, HO₂⁻, OH⁻) in the water. These species reacted with pollutants and cause the degradation of harmful contaminants, especially dyes. The degradation of dye sample during plasma treatment was more pronounced as compared to other samples. pH, conductivity and TDS of dye containing sample decreased after catalytic plasma treatment. The degradation of organic pollutants increased due to presence of several oxidants, such as TiO₂, ferrous ions and hydrogen peroxide. FT-IR analysis revealed the degradation of some functional groups during treatment process and confirmed the effectiveness of the process. The residue of the treated samples was consisted of amines, amides and N-H functional groups. XRD analysis showed the presence of Alite, Ferrite, aluminate, Si, S and some heavy metals in the residue. The effect of plasma treatment on activity of gram-negative Escherichia coli (E. coli) bacteria in water was also checked. The bacterial activity was reduced by almost 50% after 2 min of plasma treatment. Full article

Boron-doped diamond is a promising semiconductor material that can be used as a sensor and in power electronics. Currently, researchers have obtained thin boron-doped diamond layers due to low film growth rates (2–10 μm/h), with polycrystalline diamond growth on the front and edge planes of thicker crystals, inhomogeneous properties in the growing crystal’s volume, and the presence of different structural defects. One way to reduce structural imperfection is the specification of optimal synthesis conditions, as well as surface etching, to remove diamond polycrystals. Etching can be carried out using various gas compositions, but this operation is conducted with the interruption of the diamond deposition process; therefore, inhomogeneity in the diamond structure appears. The solution to this problem is etching in the process of diamond deposition. To realize this in the present work, we used triethyl borate as a boron-containing substance in the process of boron-doped diamond chemical vapor deposition. Due to the oxygen atoms in the triethyl borate molecule, it became possible to carry out an experiment on simultaneous boron-doped diamond deposition and growing surface etching without the requirement of process interruption for other operations. As a result of the experiments, we obtain highly boron-doped monocrystalline diamond layers with a thickness of about 8 μm and a boron content of 2.9%. Defects in the form of diamond polycrystals were not detected on the surface and around the periphery of the plate. Full article

Phosphates in wastewater at elevated concentrations cause eutrophication of water bodies and their removal from treated wastewater is essential before effluents are discharged to the environment. Phosphates are predominately removed during wastewater treatment by chemical precipitation which is usually expensive and has a significant environmental footprint. The purpose of this study was to investigate the effectiveness of waste recycled bricks as adsorbent for phosphate removal during wastewater treatment. The kinetics, isotherms, and thermodynamics of adsorption were investigated to establish the mechanisms of adsorption. The results showed that adsorption capacities increased with an increase in contact time, adsorbent dosage, and initial phosphate concentration. The kinetic study indicated that adsorption was governed by several mechanisms with various processes dominating different stages of the adsorption. The adsorption process was better represented by the pseudo-second-order kinetics and the Langmuir isotherm adequately described the adsorption of phosphates onto brick particles with a maximum adsorption capacity of 5.35 mg/g. The thermodynamic studies showed that the adsorption process was exothermic and proceeded spontaneously, demonstrating that waste bricks can be used as a sustainable alternative for the effective removal of phosphates from wastewater. Full article

This paper presents a comparison of the impact of milling technology in the computer numerically controlled (CNC) machining centre and selective laser sintering (SLS) and on the structure and properties of solid Ti6Al4V alloy. It has been shown that even small changes in technological conditions in the SLS manufacturing variant significantly affect changes from two to nearly two and a half times in tensile and bending strengths. Both the tensile and bending strength obtained in the most favourable manufacturing variant by the SLS method is over 25% higher than in the case of cast materials subsequently processed by milling. Plug-and-play SLS conditions provide about 60% of the possibilities. Structural, tribological and electrochemical tests were carried out. In vitro biological tests using osteoblasts confirm the good tendency for the proliferation of live cells on the substrate manufactured under the most favourable SLS conditions. The use of SLS additive technology for the manufacturing of dental implants and abutments made of Ti6Al4V alloy in combination with the digitisation of dental diagnostics and computer-aided design and manufacture of computer-aided design/manufacturing (CAD/CAM) following the idea of Dentistry 4.0 is the best choice of technology for manufacturing of prosthetic and implant devices used in dentistry. Full article

The hydrodynamics parameters of microbubbles in a bubble column were studied in an air–water system with a range of superficial gas velocity from 0.013 to 0.100 m/s using a differential pressure transmitter, double probe optical fiber probe, and electrical resistance tomography (ERT) technique. Two kinds of microbubble generators (foam gun, sintered plate) were used to generate microbubbles in the bubble column with a diameter of 90 mm, and to compare the effects of different foaming methods on the hydrodynamics parameters in the bubble column. The hydrodynamic behavior of the homogeneous regime and the transition regime was also studied. The results show that, by changing the microbubble-generating device, the hydrodynamic parameters in the column are changed, and both microbubble-generating devices can obtain a higher gas holdup and a narrower chord length distribution. When the foam gun is used as the gas distributor, a higher gas holdup and a narrower average bubble chord length can be obtained than when the sintered plate is used as the gas distributor. In addition, under different operating conditions, the relative frequency distribution of the chord length at different radial positions is mainly concentrated in the interval of 0–5 mm, and it is the highest in the center of the column. Full article

Homogeneous mixture models are widely used to predict the hydrodynamic cavitation. In this study, the constant-transfer coefficient model is implemented into a homogeneous cavitation model to predict the heat and mass diffusion. Modifications are made to the average bubble temperature and the Peclet number for thermal diffusivity in the constant-transfer coefficient model. The evolutions of a spherical bubble triggered by negative pressure pulse are simulated to evaluate the prediction of heat and mass diffusion by the homogeneous model. The evolutions of three bubbles inside a rectangular tube are simulated, which show good accuracy of the homogeneous model for multibubbles in stationary liquid. Full article

Pipelines are like a lifeline that is vital to a nation’s economic sustainability; as such, pipelines need to be monitored to optimize their performance as well as reduce the product losses incurred in the transportation of petroleum chemicals. A significant number of pipes would be underground; it is of immediate concern to identify and analyse the level of corrosion and assess the quality of a pipe. Therefore, this study intends to present the development of an intelligent model that predicts the condition of crude oil pipeline cantered on specific factors such as metal loss anomalies (over length, width and depth), wall thickness, weld anomalies and pressure flow. The model is developed using Feed-Forward Back Propagation Network (FFBPN) based on historical inspection data from oil and gas fields. The model was trained using the Levenberg-Marquardt algorithm by changing the number of hidden neurons to achieve promising results in terms of maximum Coefficient of determination (R²) value and minimum Mean Squared Error (MSE). It was identified that a strong R² value depends on the number of hidden neurons. The model developed with 16 hidden neurons accurately predicted the Estimated Repair Factor (ERF) value with an R² value of 0.9998. The remaining useful life (RUL) of a pipeline is estimated based on the metal loss growth rate calculations. The deterioration profiles of considered factors are generated to identify the individual impact on pipeline condition. The proposed FFBPN was validated with other published models for its robustness and it was found that FFBPN performed better than the previous approaches. The deterioration curves were generated and it was found that pressure has major negative affect on pipeline condition and weld girth has a minor negative affect on pipeline condition. This study can help petroleum and natural gas industrial operators assess the life condition of existing pipelines and thus enhances their inspection and rehabilitation forecasting. Full article

The installed productive capacity of a healthcare center’s equipment limits the efficient use of its resources. This paper, therefore, analyzes the installed productive capacity of a hospital angiography room and how to optimize patient demand. For this purpose, a Discrete Event Simulation (DES) model based on historical variables from the current system was created using computer software. The authors analyzed 2044 procedures performed between 2014 and 2015 in a hospital in San José, Costa Rica. The model was statistically validated to determine that it does not significantly differ from the current system, considering the DMAIC stages for continuous process improvement. In the current scenario, resource utilization is 0.99, and the waiting list increases every month. The results showed that the current capacity of the service could be doubled, and that resource utilization could be reduced to 0.64 and waiting times by 94%. An increase in service efficiency could be achieved by shortening maximum waiting times from 6.75 days to 3.70 h. DES simulation, therefore, allows optimizing of the use of healthcare systems’ resources and hospital management. Full article

Suspended solids in the injection water cause impairment of water injectivity during waterflooding operations. Suspended solids affect reservoir properties and decrease the permeability of reservoir rocks causing an increase of injection pressure and a decrease in water injectivity. Removal of all suspended solids from injection water is an expensive and economically unfeasible process. To minimize the effects of suspended solids to the formation, it is necessary to determine an impairment mechanism of suspended solids on oil displacement and, therefore, optimize the water treatment process. In this paper, an analytical model that describes the relationship between injection water quality and impairment mechanisms on oil displacement is presented. A formation impairment was calculated, introducing the parameter called impairment ratio, which represents the ratio between suspended solids and pore size distribution of reservoir rock. Based on the impairment ratio, decreases in porosity and permeability were calculated with changes in capillary pressure, relative permeability, and displacement efficiency. The model was tested for three different types of injection water. Results indicated the presence of formation impairment even with the smallest particles. Suspended solids had the greatest influence on porosity and permeability impairment. The model could be used as input for reservoir modelling studies for monitoring and controlling displacement efficiency during waterflooding as well as for planning and modification of water treatment units. Full article

A numerical model is created to simulate the discharge performance of aluminum-air batteries (AABs) with alkaline electrolyte. The discharge voltage and power density, as a function of the discharge current density, are predicted for the modeled AAB and compared with experimental measurements. A good agreement between model and experiment is found. The effect of various model parameters on the battery performance is studied by adjusting the parameters within a suitable range. The results show that electrolyte thickness is a key factor that can strongly increase the power density and the corresponding current density as the electrolyte thickness decreases. The peak of power density is increased by a factor of two if the electrolyte thickness is reduced from 7 mm to 3 mm. The alkaline concentration is also an important factor, since both the voltage and power density curves are significantly raised as the NaOH concentration is increased from 1 to 4 mol/L. The partial oxygen pressure plays a secondary role in performance improvement. The peak of power density is increased by 35% using pure oxygen in the air electrode. In addition, the active specific surface area of the catalyst layer also affects the discharge capability of the AAB system. Full article

Cupriavidus necator DSM 545 can utilise glycerol to synthesise poly(3-hydroxybutyric acid) under unbalanced growth conditions, i.e., nitrogen limitation. To improve poly(3-hydroxybutyric acid) (PHB) batch production by C. necator through model-guided bioprocessing or genetic engineering, insights into the dynamic effect of the fermentation conditions on cell metabolism are crucial. In this work, we have used dynamic flux balance analysis (DFBA), a constrained-based stoichiometric modelling approach, to study the metabolic change associated with PHB synthesis during batch cultivation. The model employs the ‘minimisation of all fluxes’ as cellular objectives and measured extracellular fluxes as additional constraints. The mass balance constraints are further adjusted based on thermodynamic considerations. The resultant flux distribution profiles characterise the evolution of metabolic states due to adaptation to dynamic extracellular conditions and provide further insights towards improvements that can be implemented to enhance PHB productivity. Full article

The dynamics of the 3-dimensional flow of magnetized Carreau fluid past a paraboloid surface of revolution is studied through thermal radiation and mass transfer analysis. The impacts of Brownian motion and chemical reaction rate are considered on the flow dynamics. The system of nonlinear PDEs are converted to coupled ODEs by employing suitable transformation relations. The developed ODEs are solved by applying the standard procedure of homotopy analysis method (HAM). The impacts of various interesting parameters on the state variables of the Carreau fluid (velocity components, temperature, concentration, and shear stress) are explained through various graphs and tables. It is found that the horizontal velocity components augment with the rising magnetic parameter and Grashof number values. The fluid temperature augments with the higher values of the pertinent parameters except Prandtl number. The Nusselet number and fluid concentration enhance with the augmenting Brownian motion parameter. The shear stress augments with the rising Grashof number. The agreement of the obtained and published results validate the accuracy of the employed technique. Full article

The deposition parameters involved in chemical bath deposition were optimized by a response surface methodology to synthesize upright ZnO rod arrays with large diameters. The effects of the factors on the preferential orientation, aspect ratio, and diameter were determined systematically and efficiently. The results demonstrated that an increased concentration, elevated reaction temperature, prolonged reaction time, and reduced molar ratio of Zn²⁺ to tri-sodium citrate could increase the diameter and promote the preferential oriented growth along the [002] direction. With the optimized parameters, the ZnO rods were grown almost perfectly vertically with the texture coefficient of 99.62. In the meanwhile, the largest diameter could reach 1.77 μm. The obtained rods were merged together on this condition, and a dense ZnO thin film was formed. Full article

Carbon dioxide (CO₂), a major greenhouse gas, capture has recently become a crucial technological solution to reduce atmospheric emissions from fossil fuel burning. Thereafter, many efforts have been put forwarded to reduce the burden on climate change by capturing and separating CO₂, especially from larger power plants and from the air through the utilization of different technologies (e.g., membrane, absorption, microbial, cryogenic, chemical looping, and so on). Those technologies have often suffered from high operating costs and huge energy consumption. On the right side, physical process, such as adsorption, is a cost-effective process, which has been widely used to adsorb different contaminants, including CO₂. Henceforth, this review covered the overall efficacies of CO₂ adsorption from air at 196 K to 343 K and different pressures by the carbon-based materials (CBMs). Subsequently, we also addressed the associated challenges and future opportunities for CBMs. According to this review, the efficacies of various CBMs for CO₂ adsorption have followed the order of carbon nanomaterials (i.e., graphene, graphene oxides, carbon nanotubes, and their composites) < mesoporous -microporous or hierarchical porous carbons < biochar and activated biochar < activated carbons. Full article