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Processes

Processes is an international, peer-reviewed, open access journal on processes/systems in chemistry, biology, material, energy, environment, food, pharmaceutical, manufacturing, automation control, catalysis, separation, particle and allied engineering fields published semimonthly online by MDPI.
The Brazilian Association of Chemical Engineering (ABEQ) is affiliated with Processes and its members receive discounts on the article processing charges. Please visit Society Collaborations for more details.

All Articles (19,512)

Gas turbines play a critical role in modern power systems, yet their transient operations (e.g., start-up, load mutation) induce significant thermal inertia in metal components, leading to deviations between simulation results and actual performance. Traditional low-dimensional (1D/0D) simulation models sacrifice detailed flow and temperature field information to reduce computational load, while high-dimensional (3D) computational fluid dynamics (CFD) models are impractical for full-system simulations due to excessive computational costs. This discrepancy creates a critical trade-off between simulation accuracy and efficiency in gas turbine thermal inertia studies. To address this challenge, this study proposes a temperature-gradient-guided dynamic genetic optimization sampling algorithm (TDGA) and integrates it into a multi-dimensional data scaling framework for gas turbines. A fully coupled simulation framework was established, combining 3D CFD models for turbine flow paths (resolving detailed flow and temperature fields) and 1D thermal models for metal components (casing, hub, blades). The TDGA was designed to enable efficient data interoperability between models: it incorporates a dynamic encoding mechanism, temperature gradient weight matrix, density penalty term, quantity penalty term, and regularization term to optimize sampling point distribution. Dynamic weight coefficients for each objective function term and adaptive crossover/mutation probabilities were introduced to balance global exploration (early iterations) and local exploitation (late iterations) during optimization. Comparative analysis showed that the TDGA achieved a mean squared error (MSE) of 15.52K, far lower than those of traditional Latin Hypercube Sampling (75.07K) and Bootstrap Sampling (64.38K). It allocated 70.11% of sampling points to high-temperature gradient regions while reducing the total number of sampling points to 2765. During the middle stage of the gas turbine start-up process, compared with the traditional Latin Hypercube Sampling and Bootstrap Sampling, the average error of the proposed sampling algorithm is reduced by 17.4% and 13.3%, respectively. The proposed TDGA-based framework effectively balances simulation accuracy and computational efficiency, providing a reliable approach for the transient thermal analysis of gas turbines.

2 March 2026

Mesh model of a single power turbine blade.

This study analyzes hydrodynamics and mass transfer in a packed-bed reactor (PBR) by comparing two representations of bed geometry. The first is a pseudo-homogeneous approach using effective parameters, such as a radial porosity distribution. The second is a heterogeneous approach with resolved particles in the CAD domain. Both models simulate single-phase flow and mass transfer of urea and NH3 for an enzymatic reaction across a wide Reynolds number range 5Rep750. The pseudo-homogeneous model incorporated a detailed porosity distribution, derived from the heterogeneous model’s solids layout, which aligned well with literature, including classical correlations for radial porosity in packed beds. Additionally, hydrodynamic predictions were benchmarked against established pressure-drop correlations for confined packed beds, supporting the physical consistency of the particle-resolved framework. This non-uniform porosity informed local variations in permeability and dispersion coefficients. Velocity, pressure, and concentration fields from both approaches were compared to quantify predictive quality. Results indicate that a well-configured pseudo-homogeneous model can closely match heterogeneous model predictions, achieving similar accuracy in many flow regimes, with accumulated average relative errors below 8%. However, its performance varies with flow conditions. The optimal pseudo-homogeneous model (showing the highest predictive consistency with the particle-resolved simulations) was then used for transient simulations. These dynamic results support the preliminary sizing and conceptual design of a device for nutrient recovery from human urine for agricultural use, demonstrating the utility of simplified models for complex reactor design while acknowledging that full experimental validation under real urine-matrix conditions remains beyond the scope of the present study.

2 March 2026

Geometric details of the constructed heterogeneous models. (a) Ordered heterogeneous bed; (b) random heterogeneous bed; (c) variant with the first three layers in a hexagonal arrangement; (d) variant with the first three layers arranged per [27]; (e) top view of (a); (f) ordered tetrahedron arrangement; (g) random tetrahedron arrangement.

We propose Mamba - Physics-Informed Neural Network(Mamba-PINN), a novel data–physics integrated resilience assessment model, to evaluate the anti-typhoon disturbance ability of coastal sewage treatment systems in Zhuhai. The increasing frequency of extreme weather events poses significant challenges to urban infrastructure; yet, existing methods often fail to capture the complex spatio-temporal dynamics of typhoon impacts. Our approach combines a Mamba neural network for high-frequency monitoring data processing with Physics-Informed Neural Networks (PINN) to quantify process recovery dynamics under typhoon conditions. The Mamba network extracts critical storm impact features, while the PINN embeds fluid inertia and microbial activity inhibition mechanisms to model system responses. Furthermore, we introduce a disturbance–recovery resilience index to provide a quantitative measure of system robustness, enabling targeted adaptive transformations for coastal sewage plants. The proposed method addresses the limitations of purely data-driven or physics-based models by integrating both paradigms, offering a more comprehensive understanding of resilience mechanisms. Experimental results demonstrate the model’s effectiveness in capturing nonlinear interactions between typhoon disturbances and treatment process recovery. This work contributes to the sustainable development of coastal cities by providing a scientifically grounded framework for infrastructure adaptation under climate change.

2 March 2026

Geographical locations and surrounding environments of the three representative coastal sewage treatment plants (Plants A, B, and C) in Zhuhai.

High-voltage circuit breakers (HVCBs) are critical switching devices whose mechanical reliability directly affects power system safety and operational continuity. Accurate fault diagnosis remains challenging due to nonlinear vibration characteristics and the sensitivity of support vector machines (SVMs) to hyperparameter selection. To address this issue, a multi-strategy improved dung beetle optimization–support vector machine (MIDBO–SVM) framework is proposed for vibration-based mechanical fault diagnosis. Frequency-domain features are extracted from vibration signals using the fast Fourier transform to characterize fault-related spectral variations. A multi-strategy improved dung beetle optimization (MIDBO) algorithm incorporating chaotic initialization, adaptive search regulation, and mutation enhancement is developed to improve population diversity, global exploration, and convergence stability. The optimized MIDBO is used to determine the penalty and kernel parameters of the SVM, constructing a robust and well-generalized diagnostic model. Experimental results show that MIDBO–SVM achieves a diagnostic accuracy of 96.67%, outperforming conventional SVM (86.25%) and random forest (89.17%). The proposed method also demonstrates faster convergence and maintains accuracy above 86% under imbalanced sample conditions, confirming its robustness and generalization capability. These advantages contribute to more reliable mechanical condition assessment and improved maintenance decision support for HVCBs.

2 March 2026

Relationship between samples before and after kernel function mapping.

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Phytochemicals

Extraction, Optimization, Identification, Biological Activities, and Applications in the Food, Nutraceutical, and Pharmaceutical Industries
Editors: Ibrahim M. Abu-Reidah

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Processes - ISSN 2227-9717