Processes

Proton exchange membrane fuel cells (PEMFC) are recognized as promising next-generation energy technology. Yet, their performance is critically limited by inefficient gas transport and water management in conventional flow channels. Current rectangular gas channels (GC) restrict reactive gas penetration into the gas diffusion layer (GDL) due to insufficient longitudinal convection. At the same time, the complex multiphase interactions at the mesoscale pose challenges for numerical modeling. To address these limitations, this study proposes a novel cathode channel design featuring laterally contracted fin-shaped barrier blocks and develops a mesoscopic multiphase coupled transport model using the lattice Boltzmann method combined with the volume-of-fluid approach (LBM-VOF). Through systematic investigation of multiphase flow interactions across channel geometries and GDL surface wettability effects, we demonstrate that the optimized barrier structure induces bidirectional forced convection, enhancing oxygen transport compared to linear channels. Compared with the traditional straight channel, the optimized composite channel achieves a 60.9% increase in average droplet transport velocity and a 56.9% longer droplet displacement distance, while reducing the GDL surface water saturation by 24.8% under the same inlet conditions. These findings provide critical insights into channel structure optimization for high-efficiency PEMFC, offering a validated numerical framework for multiphysics-coupled fuel cell simulations.

While the technological foundation for sludge valorization (anaerobic digestion and pyrolysis) is mature, a significant disconnect exists between traditional research and the advanced application of artificial intelligence. This study identifies that Machine Learning (ML) remains in a peripheral position, representing an untapped frontier for achieving predictive and circular systems. The methodology involved a quantitative bibliometric analysis of 190 Scopus-indexed documents (2005–2025). We analyzed indicators of scientific production, collaboration, and thematic evolution using Bibliometrix and VOSviewer 1.6.20. The results reveal a rapidly growing research field, predominantly led by Chinese institutions. The temporal analysis projects a productivity peak around 2033. Core topics include established technologies like anaerobic digestion and pyrolysis. However, network and keyword analyses reveal an emerging trend toward hydrothermal processes and, crucially, the early incorporation of ML. However, ML still occupies a peripheral position within the main scientific discourse, highlighting a gap between traditional research and the advanced application of artificial intelligence. The study systematizes existing knowledge and demonstrates that, although the technological foundation is mature, the deep integration of ML represents the future frontier for achieving sludge valorization systems that are more predictive, efficient, and aligned with the principles of the circular economy.

Industrial aluminum-block heating processes exhibit nonlinear dynamics, substantial time delays, and stringent requirements for fault detection and diagnosis, especially in semiconductor manufacturing and other high-precision electronic processes, where slight temperature deviations can accelerate device degradation or even cause catastrophic failures. To address these challenges, this study presents a digital twin-based intelligent heating platform for aluminum blocks with a dual-artificial-intelligence framework (dual-AI) for control and diagnosis, which is applicable to multi-port aluminum-block heating systems. The system enables real-time observation and simulation of high-temperature operational conditions via virtual-real interaction. The platform precisely regulates a nonlinear temperature control system with a prolonged time delay by integrating a conventional proportional–integral–derivative (PID) controller with a Levenberg–Marquardt-optimized backpropagation (LM-optimized BP) neural network. Simultaneously, a relay is employed to sever the connection to the heater, thereby simulating an open-circuit fault. Throughout this procedure, sensor data are gathered simultaneously, facilitating the creation of a spatiotemporal time-series dataset under both normal and fault conditions. A one-dimensional convolutional neural network (1D-CNN) is trained to attain high-accuracy fault detection and localization. PID+LM-BP achieves a response time of about 200 s in simulation. In the 100 °C to 105 °C step experiment, it reaches a settling time of 6 min with a 3 °C overshoot. Fault detection uses a 0.38 °C threshold defined based on the absolute minute-to-minute change of the 1-min mean temperature.