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  • 3.4
    Impact Factor
  • 5.7
    CiteScore
  • 15 days
    Submission to First Decision
  • 3 days
    Acceptance to Publication

Processes

Processes is an international, peer-reviewed, open access journal on processes/systems in chemistry, biology, material, energy, environment, food, pharmaceutical, manufacturing, automation control, catalysis, separation, particle and allied engineering fields published semimonthly online by MDPI. The Brazilian Association of Chemical Engineering (ABEQ) is affiliated with Processes and its members receive discounts on the article processing charges. Please visit Society Collaborations for more details.
  • Open Access— free for readers, with article processing charges (APC) paid by authors or their institutions.
  • High Visibility: indexed within Scopus, SCIE (Web of Science), Ei Compendex, Inspec, AGRIS, and other databases.
  • Journal Rank: CiteScore - Q2 (Chemical Engineering (miscellaneous))
  • Rapid Publication: manuscripts are peer-reviewed and a first decision is provided to authors approximately 14.7 days after submission; acceptance to publication is undertaken in 2.8 days (median values for papers published in this journal in the first half of 2026).
  • Recognition of Reviewers: Reviewers whose reports are timely and of high quality receive an APC discount voucher for a future publication in an MDPI journal. Become a reviewer.
  • Companion journal: Advanced Petroleum Science.

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All Articles (22,351)

  • Article
  • Open Access

Valorisation of End-of-Life Mattresses as Secondary Raw Materials for Construction Through Minimal Processing Strategies

  • Javier Arias Madero,
  • José Antonio Balmori Roiz and
  • Raquel Arroyo Sanz
  • + 3 authors

End-of-life mattresses constitute a bulky waste stream whose valorisation is constrained by material heterogeneity, large unit volume, and the intensity of dismantling and separation operations. Based on the experimental campaign conducted within the pilot project RESTBUILT: Valorisation of Used Mattresses as Construction Materials, this study evaluates the hypothesis that mechanical processing intensity can be treated as a design variable governed by the requirements of the receiving product. Post-consumer mattresses were selected typologically at a waste treatment facility. Starting from whole mattress shredding, two complementary experimental routes were developed, not conceived as a controlled comparative experiment: Route A, involving low-intensity processing based on coarse shredding and lightweight panels, and Route B, involving more intensive processing, with milling to ≤2 mm and incorporation of the waste into mineral matrices. In Route B, specific milling energy consumption was estimated from the rated power of the equipment and the recorded processing time, yielding 3.27–6.29 kWh/kg at laboratory scale. Volumetric substitutions of 5–10% in gypsum mortars maintained compressive strengths close to the reference (22.40–23.01 MPa versus 22.25 Mpa), although flexural strength decreased at the 10% dosage and thermal conductivity increased relative to the reference mortar. In Route A, reducing binder content prevented the formation of a continuous cementitious matrix and visually preserved a greater proportion of the porous structure of the shredded material. A non-standard comparative thermal test using a cold chamber was used as a preliminary comparative assessment of panel behaviour. Overall, the results support the feasibility of minimal processing as a process-design principle, but they do not allow differences between routes to be attributed exclusively to particle size or yet demonstrate an overall environmental advantage. The study should be interpreted as a proof of concept that identifies critical variables, experimental limitations, and subsequent validation pathways.

Processes

12 November 2026

Selection, shredding, and classification of mattress waste at the Alicante Waste Treatment Centre (CTR). (a–c) Representative stages of the treatment process. Source: authors’ own elaboration based on original photographic documentation obtained during the RESTBUILT campaign.
  • Article
  • Open Access

Intra-platform shoal reservoirs of the Middle Permian Qixia Formation are important targets for deep natural gas exploration in the Sichuan Basin. Core and thin-section observations, well-log interpretation results, and isotope data are integrated to compare reservoir-rock assemblages, pore types, petrophysical properties, and diagenetic features in central and southern Sichuan. Central Sichuan samples are dominated by fabric-retentive and crystalline dolostones containing intercrystalline pores and intercrystalline dissolution pores, with localized vugs and fractures. Southern Sichuan subsurface samples comprise a mixed limestone–dolostone assemblage with pores along grain or crystal boundaries and fractures; moldic pores are observed in regional outcrop samples. Among the interpreted intervals included in the statistics, intervals with porosity ≥5% account for 16.7% in central Sichuan (n = 430) and 7.6% in southern Sichuan (n = 422). Some medium- to coarse-crystalline dolostone groups have higher Sr isotope ratios than the limestone and finely crystalline dolostone groups, consistent with isotopic alteration. Mean δ18O values are more negative in southern Sichuan regional outcrop samples than in central Sichuan well samples; these differences require interpretation alongside mineral composition and sample setting. Reservoir differences between the two areas are expressed by contrasting precursor lithologies, dolomite replacement textures, and degrees of pore modification, with dissolution and localized filling further modifying pore geometry and preservation.

Processes

12 November 2026

Tectonic framework of the Sichuan Basin and locations of the study areas.
  • Article
  • Open Access

Nickel contamination in aquatic systems is an important environmental concern, creating a need for efficient and easily recoverable materials for Ni(II) removal from water. This study investigated a commercial macroporous cation-exchange resin (Purolite® S-930E, IX-P) and its magnetically modified derivative (IX-P-MNp), focusing on the effects of in situ magnetic modification on adsorption performance and process optimization. IX-P-MNp was synthesized by in situ co-precipitation of magnetite within the porous resin structure and characterized using complementary analytical techniques. Batch experiments were conducted to evaluate adsorption kinetics and equilibrium behavior, while the effects of pH, contact time, resin dosage, initial Ni(II), Ca2+, and Mg2+ concentrations were assessed using a Definitive Screening Design. Magnetic modification reduced the equilibrium time from 6 to 4 h and increased the maximum adsorption capacity by approximately 95%, from 4.44 to 8.65 mg/g according to the Sips model, with comparable values obtained using the Langmuir model (4.49 and 8.87 mg/g, respectively). Contact time was the most influential factor for both materials, while resin dosage and initial Ni(II) concentration also significantly affected Ni(II) removal. For IX-P-MNp, Mg2+ concentration and the interaction between pH and initial Ni(II) concentration were additionally significant. Experimental validation showed good agreement between predicted and experimental values for IX-P, whereas greater deviation was observed for IX-P-MNp. Overall, in situ magnetic modification enhanced the adsorption performance of IX-P and provided the additional advantage of magnetic separation, demonstrating the potential of IX-P-MNp for Ni(II) removal from water.

Processes

12 November 2026

SEM images of (a) IX-P; (b,c) IX-P-MNp.
  • Article
  • Open Access

To address the liquid-loading problem at the bottom of deep gas-reservoir wells, a gas-driven jet pump for downhole deliquification was designed, and its key geometric parameters were optimized. Using high-pressure natural gas as the motive fluid, the device achieves stable liquid lifting and continuous drainage through efficient gas–liquid mixing. In this study, the internal flow characteristics of the gas jet pump were numerically investigated using CFD simulations within a steady VOF-RSM multiphase turbulence framework. Published experimental data for a prototype from the open literature were used to validate the numerical model, and the maximum relative deviation between simulation and measurement was 17.5%, satisfying the accuracy requirements for engineering CFD analysis. The effects of three key structural parameters—area ratio, nozzle-to-throat distance, and throat length-to-diameter ratio—on the liquid production rate and pumping efficiency were systematically examined through single-factor sensitivity analysis combined with an orthogonal experimental design. Range analysis showed the following order of influence: area ratio > throat length-to-diameter ratio > nozzle-to-throat distance. The optimal parameter combination was determined as an area ratio of 0.0494, a throat length-to-diameter ratio of 5, and a nozzle-to-throat distance of 7.2 mm. Under this optimized configuration, the maximum liquid production rate reaches 80 m3/d. To achieve a target liquid production rate of 20 m3/d, the required gas injection rate is reduced by 33%, and a peak pumping efficiency of 7.2% is achieved at gas injection rates between 2000 and 3000 m3/d.

Processes

11 November 2026

Technical flowchart of numerical simulation and structural optimization for gas jet pump.

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Processes - ISSN 2227-9717