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Processes

Processes is an international, peer-reviewed, open access journal on processes/systems in chemistry, biology, material, energy, environment, food, pharmaceutical, manufacturing, automation control, catalysis, separation, particle and allied engineering fields published semimonthly online by MDPI.
The Brazilian Association of Chemical Engineering (ABEQ) is affiliated with Processes and its members receive discounts on the article processing charges. Please visit Society Collaborations for more details.
Quartile Ranking JCR - Q3 (Engineering, Chemical)

All Articles (19,037)

This paper presents the design and fabrication of a triboelectric nanogenerator based on a Quadruple Parallel-cavity Helmholtz Resonator (4C–HR TENG) for the efficient harvesting of noise energy in marine engine room environments. The device utilizes sound waves to drive periodic contact and separation between polytetrafluoroethylene (PTFE) particles in the resonant cavity and the vibrating diaphragm as well as the upper electrode plate, thereby converting sound energy into mechanical energy and finally into electrical energy. The device consists of an acoustic waveguide with a length of 350 mm and both width and height of 60 mm, along with a Helmholtz Resonator with a diameter of 60 mm and a height of 40 mm. Experimental results indicate that under resonance conditions with a sound pressure level of 109.8 dB and a frequency of 110 Hz, the device demonstrates excellent output performance, achieving a peak output voltage of 250 V and a current of 4.85 μA. We analyzed and investigated the influence mechanism of key parameters (filling ratio, sound pressure level, the height between the electrode plates, and particle size) on the output performance. Through COMSOL Multiphysics simulation analysis, the sound pressure enhancement effect and the characteristic of concentrated diaphragm center displacement at the first-order resonance frequency were revealed, verifying the advantage of the four-cavity structure in terms of energy distribution uniformity. In practical applications, the minimum responsive sound pressure level corresponding to the operating frequency range of the 4C–HR TENG was determined. The output power reaches a maximum of 0.27 mW at a load resistance of 50 MΩ. At a sound pressure level of 115.1 dB, the device can charge a 1 μF capacitor to 4.73 V in just 32 s and simultaneously illuminate 180 LEDs in real-time, demonstrating its potential for environmental noise energy harvesting and micro-energy supply applications. This study provides new insights and experimental evidence for the efficient recovery of noise energy.

18 January 2026

Schematic illustrations of the 4C–HR TENG device. (a) Application scenario of the 4C–HR TENG. (b) Schematic diagram of the device structure. (c) Working principle of the 4C–HR TENG. (d) Simulation of the electric field distribution.

Automated optical inspection (AOI) technologies are widely used in PCB and semiconductor manufacturing to improve accuracy and reduce human error during quality inspection. While existing AOI systems can perform defect detection, they often rely on pre-defined camera positions and lack flexibility for interactive inspection, especially when the operator needs to visually verify solder pad conditions or examine specific layout regions. This study focuses on the front-end optical positioning and inspection stage of the AOI workflow, providing an automated mechanism to link digitally generated layout reports from EDA layout tools with real PCB inspection tasks. The proposed system operates on component-placement reports exported by EDA layout environments and uses them to automatically guide the camera to the corresponding PCB coordinates. Since PCB design reports may vary in format and structure across EDA tools, this study proposes a vision-based extraction approach that employs Hough transform-based region detection and a CNN-based digit recognizer to recover component coordinates from visually rendered design data. A dual-axis sliding platform is driven through a hierarchical control architecture, where coarse positioning is performed via TB6600 stepper control and Bluetooth-based communication, while fine alignment is achieved through a non-contact, gesture-based interface designed for clean-room operation. A high-resolution autofocus camera subsequently displays the magnified solder pads on a large screen for operator verification. Experimental results show that the proposed platform provides accurate, repeatable, and intuitive optical positioning, improving inspection efficiency while maintaining operator ergonomics and system modularity. Rather than replacing defect-classification AOI systems, this work complements them by serving as a positioning-assisted inspection module for interactive and semi-automated PCB quality evaluation.

18 January 2026

Extended PCB workflow incorporating the proposed optical positioning stage.

Hydrothermal carbonization (HTC) represents a promising thermochemical method for converting wet biomass under moderate aqueous conditions into carbon-rich materials, characterized by specific attributes. Notwithstanding the increasing interest surrounding HTC, the current literature remains fragmented regarding the precise mechanisms by which process parameters influence hydrochar formation, its properties, and sustainable utilization. Consequently, the primary objective of this review is to systematically elucidate the fundamental mechanisms that govern HTC, to identify key parameters impacting hydrochar yield and quality, and to assess the sustainability and prospective contributions of HTC within the context of circular economy principles. This paper elaborates on the reaction pathways of hydrolysis, dehydration, decarboxylation, and aromatization that dictate the structural alterations and carbon densification of hydrochars. It emphasizes the roles of temperature, residence time, solid/liquid ratio, catalysts, and feedstock composition in jointly determining hydrochar yield, elemental composition, aromaticity, porosity, and energy density. Additionally, recent advancements, including microwave-assisted HTC, catalytic modifications, and post-activation techniques, are reviewed to enhance hydrochar functionality for applications in energy, adsorption, catalysis, and soil enhancement. Challenges remain regarding the scale-up of the process, reactor design, standardization of hydrochar properties, and the sustainable management or valorization of process water. This review integrates mechanistic insights with recent technological progress to position HTC as a versatile and sustainable method for producing high-value hydrochars, thereby underscoring its potential role in future biorefineries and circular economy initiatives.

18 January 2026

Hydrochar formation via hydrothermal carbonization (HTC): Key stages of the process. The process water itself constitutes a complex mixture: it often includes organic acids (such as acetic, lactic, and formic acids), furans, and phenolic compounds resulting from the partial degradation of carbohydrates and lignin, alongside other constituents such as aldehydes, ketones, small sugar molecules, and additional oxygenated organic compounds. Additionally, it contains inorganic nutrients and salts that have leached from the biomass, including nitrogen compounds (ammonium, amines) and phosphorus, which vary with the feedstock composition [23]. Due to this intricate composition, HTC process water is generally acidic and exhibits a high chemical oxygen demand (COD). If not treated prior to discharge, it may present environmental hazards; in fact, bioassays have indicated ecotoxicity linked to the presence of various organic substances within the process water [19]. The generation of this contaminated process water is frequently cited as a primary environmental concern associated with hydrothermal carbonization, as it necessitates further waste treatment and complicates efforts to achieve sustainable hydrochar production. Consequently, research endeavors are actively focused on the treatment and valorization of HTC process water.

In this study, the thermodynamic and kinetic characteristics of the esterification reaction catalyzed by sol–gel immobilized enzyme in a batch reactor were systematically investigated. Parameters including catalyst particle diameter, stirring speed, initial molar ratio, catalyst dosage, reaction temperature, and catalyst reusability were studied and optimized. Finally, the esterification rate of methyl oleate reached 90.01%. The standard enthalpy change in the reaction was calculated using the Van’t Hoff equation. A pseudo-homogeneous (PH) model was employed to simulate the kinetic process of the reaction, and the simulation results provide a reference for the scale-up of the reaction process.

18 January 2026

(a) FT-IR; (b) SEM characterization; (c) Thermal stability test of immobilized enzyme at 343.15 K.

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Process Systems Engineering for Environmental Protection
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Process Systems Engineering for Environmental Protection

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Production of Energy-Efficient Natural Gas Hydrate
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Production of Energy-Efficient Natural Gas Hydrate

Editors: Tao Yu, Zhenyuan Yin, Bingbing Chen, Pengfei Wang, Ying Teng

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Processes - ISSN 2227-9717