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  • Article
  • Open Access
4 Citations
4,500 Views
23 Pages

Model-Based Quality, Exergy, and Economic Analysis of Fluidized Bed Membrane Reactors

  • Tabassam Nafees,
  • Adnan Ahmed Bhatti,
  • Usman Khan Jadoon,
  • Farooq Ahmad,
  • Iftikhar Ahmad,
  • Manabu Kano,
  • Brenno Castrillon Menezes,
  • Muhammad Ahsan and
  • Naveed ul Hasan Syed

3 October 2021

In petroleum refineries, naphtha reforming units produce reformate streams and as a by-product, hydrogen (H2). Naphtha reforming units traditionally deployed are designed as packed bed reactors (PBR). However, they are restrained by a high-pressure d...

  • Article
  • Open Access
6 Citations
3,069 Views
15 Pages

28 November 2023

Currently, most plastic waste stems from packaging materials, with a large proportion of this waste either discarded by incineration or used to derive fuel. Accordingly, there is growing interest in the use of pyrolysis to chemically recycle non-recy...

  • Review
  • Open Access
11 Citations
11,194 Views
22 Pages

Hydrogen Production by Fluidized Bed Reactors: A Quantitative Perspective Using the Supervised Machine Learning Approach

  • Zheng Lian,
  • Yixiao Wang,
  • Xiyue Zhang,
  • Abubakar Yusuf,
  • Lord Famiyeh,
  • David Murindababisha,
  • Huan Jin,
  • Yiyang Liu,
  • Jun He and
  • Yong Sun
  • + 2 authors

7 July 2021

The current hydrogen generation technologies, especially biomass gasification using fluidized bed reactors (FBRs), were rigorously reviewed. There are involute operational parameters in a fluidized bed gasifier that determine the anticipated outcomes...

  • Article
  • Open Access
9 Citations
3,320 Views
15 Pages

16 December 2024

Polypropylene is one of the most widely used polymers in various applications, ranging from packaging materials to automotive components. This paper proposes the Computational Fluid Dynamics (CFD) and AI/ML simulation of a polypropylene fluidized bed...

  • Article
  • Open Access
56 Citations
9,636 Views
18 Pages

Fluidized Bed Membrane Reactors for Ultra Pure H2 Production—A Step forward towards Commercialization

  • Arash Helmi,
  • Ekain Fernandez,
  • Jon Melendez,
  • David Alfredo Pacheco Tanaka,
  • Fausto Gallucci and
  • Martin Van Sint Annaland

In this research the performance of a fluidized bed membrane reactor for high temperature water gas shift and its long term stability was investigated to provide a proof-of-concept of the new system at lab scale. A demonstration unit with a capacity...

  • Review
  • Open Access
23 Citations
9,325 Views
31 Pages

28 October 2022

A review is presented on fifty years of research on crystallization in fluidized bed reactors (FBRs). FBRs are suitable for recovery of slightly soluble compounds from aqueous solutions, as it yields large, millimeter sized particles, which are suita...

  • Article
  • Open Access
366 Views
23 Pages

11 February 2026

Temperature regulation of gas-phase ethylene polymerization fluidized bed reactors (FBRs) is challenging due to strong nonlinearities, highly exothermic reaction kinetics, and frequent process disturbances. Conventional Proportional–Integral&nd...

  • Feature Paper
  • Article
  • Open Access
5 Citations
2,422 Views
20 Pages

9 December 2024

With the growing demand for plastic production and the importance of plastic recycling, new approaches to plastic waste management are required. Most of the plastic waste is not biodegradable and requires remodeling treatment methods. Chemical recycl...

  • Article
  • Open Access
9 Citations
3,833 Views
23 Pages

30 November 2022

In this work, the fluidized bed membrane reactor (FBMR) technology for the direct dehydrogenation of propane (PDH) was demonstrated at a laboratory scale. Double-skinned PdAg membranes were used to selectively remove H2 during dehydrogenation tests o...

  • Article
  • Open Access
4 Citations
2,843 Views
13 Pages

Enhancing Heat Transfer Performance in Simulated Fischer–Tropsch Fluidized Bed Reactor through Tubes Ends Modifications

  • Laith S. Sabri,
  • Abbas J. Sultan,
  • Jamal M. Ali,
  • Hasan Shakir Majdi and
  • Muthanna H. Al-Dahhan

Fluidized bed reactors are essential in a wide range of industrial applications, encompassing processes such as Fischer–Tropsch synthesis and catalytic cracking. The optimization of performance and reduction in energy consumption in these react...

  • Article
  • Open Access
1 Citations
3,063 Views
22 Pages

3 January 2021

Comparative analysis of the steady-state and transient properties of a bubbling fluidized-bed catalytic reactor obtained according to different mathematical models of the emulsion zone was performed to verify the commonly used assumption regarding th...

  • Article
  • Open Access
2 Citations
2,923 Views
19 Pages

14 October 2023

Exploring the fluidization behaviors and chemical performance in silicon tetrachloride (SiCl4) hydrochlorination processes within a fluidized bed reactor (FBR) poses significant challenges. In this study, we developed an Eulerian-granular model (EGM)...

  • Feature Paper
  • Article
  • Open Access
1 Citations
1,697 Views
23 Pages

7 August 2025

This research contributes to advance the sustainable production of biofuels and provides insights into the energy and exergy assessment of bio-oil, which is essential for developing environmentally friendly energy production solutions. Energy and exe...

  • Article
  • Open Access
3 Citations
3,410 Views
9 Pages

Efficient Performance of the Methane-Carbon Dioxide Reform Process in a Fluidized Bed Reactor

  • José A. Pacífico,
  • Nelson M. Lima Filho and
  • Cesar A. Moraes de Abreu

15 January 2023

The reforming of methane with CO2 was carried out efficiently in a fluidized bed reactor at 973 K under atmospheric pressure, taking advantage of the nickel catalyst efficiency achieved with a bed of particulate fines. The fluidization operation was...

  • Article
  • Open Access
14 Citations
4,097 Views
19 Pages

Phosphorus-Rich Ash from Poultry Manure Combustion in a Fluidized Bed Reactor

  • Zdzisław Adamczyk,
  • Magdalena Cempa and
  • Barbara Białecka

20 July 2021

The aim of this study was to examine the physico-chemical and phase characteristics of ash obtained in the process of the combustion of Polish poultry manure in a laboratory reactor with a bubbling fluidized bed. Three experiments, differing in the g...

  • Article
  • Open Access
61 Citations
12,096 Views
11 Pages

Pyrolysis of Softwood Carbohydrates in a Fluidized Bed Reactor

  • Atte Aho,
  • Narendra Kumar,
  • Kari Eränen,
  • Bjarne Holmbom,
  • Mikko Hupa,
  • Tapio Salmi and
  • Dmitry Yu. Murzin

2 September 2008

In the present work pyrolysis of pure pine wood and softwood carbohydrates, namely cellulose and galactoglucomannan (the major hemicellulose in coniferous wood), was conducted in a batch mode operated fluidized bed reactor. Temperature ramping (5°C/m...

  • Feature Paper
  • Article
  • Open Access
8 Citations
2,372 Views
17 Pages

28 June 2024

Methanol synthesis from CO2 can be made in the presence of a sorbent to increase the achievable yield. If the fresh sorbent is continuously fed to a fluidized bed and separated from the catalyst bed by segregation, a steady-state operation can be ach...

  • Article
  • Open Access
2 Citations
2,181 Views
28 Pages

Numerical Simulation of Hydrodynamics and Heat Transfer in a Reactor with a Fluidized Bed of Catalyst Particles in a Three-Dimensional Formulation

  • Nikolai V. Ulitin,
  • Konstantin A. Tereshchenko,
  • Ilya S. Rodionov,
  • Konstantin A. Alekseev,
  • Daria A. Shiyan,
  • Kharlampii E. Kharlampidi and
  • Yaroslav O. Mezhuev

8 June 2024

The hydrodynamics and heat transfer in a reactor with a fluidized bed of catalyst particles and an inert material were simulated. The particle bed (the particle density was 2350 kg/m3, and the particle diameter was 1.5 to 4 mm) was located in a distr...

  • Article
  • Open Access
301 Views
17 Pages

Enhancing the Efficiency of Fluidized Bed Reactors for Biomass Torrefaction

  • Fouzi Tabet,
  • Oleg Milovanov,
  • Dmitry Klimov,
  • Artem Ryzhenkov,
  • Sergey Grigoriev,
  • Rafail Isemin,
  • Alexander Mikhalev,
  • Evgeny Pitsukha and
  • Yury Teplitskii

17 February 2026

This paper examines the study of an advanced design for a continuously operating fluidized bed reactor applied to sunflower husk torrefaction in a superheated steam environment, which is simulated in a cold model of the reactor. The simulated reactor...

  • Feature Paper
  • Article
  • Open Access
2,923 Views
14 Pages

21 April 2021

The paper outlines the concept of process intensification and integration, with a particular focus on sorption-enhanced, solid-catalyzed chemical processes. An alternative and attractive solution to a system of parallel fixed-bed apparatuses is evalu...

  • Article
  • Open Access
1 Citations
1,319 Views
24 Pages

18 August 2025

The main aim of this study deals with the potential evaluation of a fluidized bed membrane reactor (FBMR) for hydrogen production as a clean fuel carrier via methanol steam reforming reaction, comparing its performance with other reactors including p...

  • Article
  • Open Access
4 Citations
1,952 Views
19 Pages

25 October 2023

A dual fluidized bed (DFB) reactor is the main operating system of various energy-efficient and clean utilization technologies. The gas-solid flow characteristics of the DFB reactor greatly affect the efficiency of various technologies. A large-scale...

  • Article
  • Open Access
15 Citations
8,417 Views
11 Pages

22 January 2022

The preparation of catalysts suitable for MTG processes in a fluidized bed reactor has been studied with emphasis on improving the textural, physico-chemical, morphological, structural and mechanical properties. A mixture of HZSM-5 zeolite (active ma...

  • Article
  • Open Access
19 Citations
10,352 Views
18 Pages

Several reactor configurations have been tested for catalytic propane dehydrogenation employing Pt-Sn/MgAl2O4 as a catalyst. Pd-Ag alloy membranes coupled to the multifunctional Two-Zone Fluidized Bed Reactor (TZFBR) provide an improvement in propane...

  • Article
  • Open Access
12 Citations
7,467 Views
20 Pages

3 November 2017

The present study investigates the hydrodynamics and heat transfer behavior of municipal solid waste (MSW) gasification in a pilot scale bubbling fluidized bed reactor. A multiphase 2-D numerical model following an Eulerian-Eulerian approach within t...

  • Article
  • Open Access
654 Views
40 Pages

A numerical model was developed to simulate a fluidized bed reactor for isobutane dehydrogenation. First, we constructed a hydrodynamic model of catalyst particle fluidization and a kinetic model for three chemical reactions in a simple lab-scale rea...

  • Article
  • Open Access
182 Views
21 Pages

6 March 2026

With global plastic production creating immense environmental pressure and conventional recycling methods facing limitations, advanced chemical recycling techniques are crucial. This paper presents details of the design, construction, and operation o...

  • Article
  • Open Access
5 Citations
3,672 Views
22 Pages

In multi-solid, particle-size fluidized bed reactor systems, segregation is commonly observed. When segregation occurred, small solid particles were entrained to the top of the bed and escaped from the reactor. During the combustion process, the smal...

  • Article
  • Open Access
9 Citations
3,870 Views
20 Pages

This study explored the feasibility of fluoride removal from simulated semiconductor industry wastewater and its recovery as calcium fluoride using fluidized bed crystallization. The continuous reactor showed the best performance (>90% fluoride re...

  • Article
  • Open Access
22 Citations
14,416 Views
19 Pages

27 March 2014

Propylene is one type of plastic that is widely used in our everyday life. This study focuses on the identification and justification of the optimum process parameters for polypropylene production in a novel pilot plant based fluidized bed reactor. T...

  • Feature Paper
  • Article
  • Open Access
5 Citations
3,308 Views
23 Pages

Improvement of Properties of Bio-Oil from Biomass Pyrolysis in Auger Reactor Coupled to Fluidized Catalytic Bed Reactor

  • Balkydia Campusano,
  • Michael Jabbour,
  • Lokmane Abdelouahed,
  • Mélanie Mignot,
  • Christine Devouge-Boyer and
  • Bechara Taouk

28 October 2024

The goal of this research work was to investigate the improvement of bio-oil issued from beechwood biomass through catalytic de-oxygenation. Pyrolysis was conducted in an auger reactor and the catalytic treatment was performed in a fluidized catalyti...

  • Article
  • Open Access
3 Citations
1,855 Views
29 Pages

8 March 2024

Dual fluidized bed (DFB) reactor systems are widely used in gas–solid two-phase flow applications, whose gas–solid flow characteristics have a significant effect on the performance of many kinds of technologies. A numerical simulation mod...

  • Article
  • Open Access
4 Citations
2,565 Views
17 Pages

Design, Scale-Up, and Construction of Drinking Water Recarbonization Fluidized Bed Reactor System

  • Jozef Dudáš,
  • Ján Derco,
  • Tomáš Kurák,
  • Nikola Šoltýsová,
  • Ľudovít Jelemenský and
  • Martin Vrabeľ

13 October 2022

The lack of calcium and magnesium in drinking water affects people’s health, especially cardiovascular and oncologic diseases, and causes corrosion problems. The aim of this paper is to present the methodology of the design, scale-up, and const...

  • Article
  • Open Access
2 Citations
3,248 Views
27 Pages

3 May 2025

This study presents the development of a kinetic model for the gasification of biochar with carbon dioxide and compares the results obtained using a thermogravimetric analyzer (TGA) and a fluidized bed reactor (FBR). The kinetic experiments investiga...

  • Article
  • Open Access
500 Views
24 Pages

Yttrium Sulfate Recovery Using Ethanol as Antisolvent in a Fluidized Bed Reactor

  • Jacolien Sussens,
  • Jemitias Chivavava and
  • Alison E. Lewis

Antisolvent crystallization is a promising method for recovering rare earth elements (REEs). While it offers high theoretical yields of Y2(SO4)3·nH2O from aqueous leach solutions, the recovery is constrained by kinetic limitations. This study...

  • Feature Paper
  • Article
  • Open Access
8 Citations
3,517 Views
14 Pages

21 March 2022

Solids holdup as one of the main parameters in characterizing the performance of fluidized bed reactors is widely concerned. With its development and improvement, visualization technology has been applied in fluidization because of its little disturb...

  • Article
  • Open Access
295 Views
15 Pages

20 February 2026

Biochar activation is critical for producing high-performance adsorbents; however, conventional activation methods are energy-intensive and difficult to control, particularly when air is used as an activating agent. This study investigates CO2–...

  • Article
  • Open Access
2 Citations
2,562 Views
29 Pages

The Dispersion-Strengthening Effect of TiN Nanoparticles Evoked by Ex Situ Nitridation of Gas-Atomized, NiCu-Based Alloy 400 in Fluidized Bed Reactor for Laser Powder Bed Fusion

  • Jan-Philipp Roth,
  • Ivo Šulák,
  • Markéta Gálíková,
  • Antoine Duval,
  • Germain Boissonnet,
  • Fernando Pedraza,
  • Ulrich Krupp and
  • Katrin Jahns

Throughout recent years, the implementation of nanoparticles into the microstructure of additively manufactured (AM) parts has gained great attention in the material science community. The dispersion strengthening (DS) effect achieved leads to a subs...

  • Feature Paper
  • Article
  • Open Access
27 Citations
9,314 Views
17 Pages

2 April 2020

Struvite crystallization using fluidized bed reactors (FBRs) is one of the most commonly used methods for nutrient recovery from different waste streams. However, struvite recovery from swine wastewater containing much higher solids using FBR has not...

  • Article
  • Open Access
23 Citations
7,337 Views
18 Pages

18 December 2019

Various means for enhancing hydrogen content in the syngas from gasification of solid biomass in fluidized-bed reactors were investigated in this study. Steam or oxygen-rich gas can be supplied as gasification medium, to improve the syngas characteri...

  • Review
  • Open Access
18 Citations
9,806 Views
19 Pages

1 June 2025

Biomass fluidized bed gasification technology has attracted significant attention due to its high efficiency and clean energy conversion capabilities. However, its industrial application has been limited by insufficient technological maturity. This p...

  • Article
  • Open Access
3,497 Views
18 Pages

7 February 2023

This paper represents a detailed techno-economic analysis of a typical commercial-scale catalytic decarboxylation process of naphthenic acids over HZSM-5 zeolite. Simulation of the process has been performed in ASPEN Plus®. The performance of the...

  • Feature Paper
  • Article
  • Open Access
41 Citations
6,424 Views
23 Pages

Long-Term Stability of Thin-Film Pd-Based Supported Membranes

  • Niek de Nooijer,
  • Alba Arratibel Plazaola,
  • Jon Meléndez Rey,
  • Ekain Fernandez,
  • David Alfredo Pacheco Tanaka,
  • Martin van Sint Annaland and
  • Fausto Gallucci

16 February 2019

Membrane reactors have demonstrated a large potential for the production of hydrogen via reforming of different feedstocks in comparison with other reactor types. However, the long-term performance and stability of the applied membranes are extremely...

  • Article
  • Open Access
2 Citations
1,522 Views
20 Pages

30 May 2024

Gas–solid fluidized bed reactors are widely used in the power generation industry. The critical effect of the presence of liquid phase, either as a result of heat, chemical reaction or physical interaction, on the hydrodynamics of the reactor i...

  • Article
  • Open Access
3 Citations
2,265 Views
14 Pages

Condition-Based Maintenance of an Anaerobic Reactor Using Artificial Intelligence

  • Isaias Juárez-Barojas,
  • Rubén Posada-Gómez,
  • Alejandro Alvarado-Lassman and
  • José Pastor Rodríguez-Jarquín

This paper proposes a condition-based maintenance system based on artificial intelligence for an online monitoring system of the support bed expansion in a 30-liter pilot-scale inverse fluidized bed reactor (IFBR). The main scope is to achieve a cond...

  • Article
  • Open Access
3 Citations
2,111 Views
13 Pages

Recovery of Sb(Ⅲ) from Aqueous Solution as Cubic Sb2O3 by Fluidized-Bed Granulation Process

  • Jingjing Yang,
  • Jie Zhang,
  • Jintong Liu,
  • Quanxin Yang,
  • Bingdang Wu,
  • Xiaoyi Xu and
  • Tianyin Huang

13 June 2024

In order to recover the antimony from wastewater, a custom-designed fluidized-bed reactor (FBR) was employed to treat antimony-containing wastewater. By single-factor experiments, the effects of the solution pH, the molar ratio of [TA]/[Sb3+], the se...

  • Article
  • Open Access
1 Citations
3,838 Views
19 Pages

Due to growing interest in providing and storing sufficient renewable energies, energy generation from biomass is becoming increasingly important. Biomass gasification represents the process of converting biomass into hydrogen-rich syngas. A one-dime...

  • Article
  • Open Access
18 Citations
6,775 Views
16 Pages

16 December 2019

The storage of industrial waste heat through thermochemical energy storage (TCES) shows high potential to reduce the dependency on fossil fuels. In this paper the capital cost investment of a TCES system utilizing fluidized bed reactors and the react...

  • Feature Paper
  • Article
  • Open Access
5 Citations
3,951 Views
13 Pages

Experimental Study on the Solids Residence Time Distribution in Multiple Square-Based Spouted Beds

  • Filippo Marchelli,
  • Massimo Curti,
  • Mattia Tognin,
  • Giorgio Rovero,
  • Cristina Moliner,
  • Elisabetta Arato and
  • Barbara Bosio

9 September 2020

The present work aims at investigating the residence time distribution (RTD) of a multiple spouted bed reactor, which will be applied for the pyrolysis and gasification of residual biomass. The unit is composed of square-based spouted beds, placed in...

  • Review
  • Open Access
27 Citations
12,485 Views
32 Pages

Pyrolysis Process, Reactors, Products, and Applications: A Review

  • Prakhar Talwar,
  • Mariana Alzate Agudelo and
  • Sonil Nanda

5 June 2025

With the rapid growth of the global population, increasing per capita energy demands, and waste generation, the need for innovative strategies to mitigate greenhouse gas emissions and effective waste management has become paramount. Pyrolysis, a ther...

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