Materials — Open Access Journal of Materials Science

In this paper, the ductile fracture mechanism is discussed. The results of numerical and experimental analyses were used to estimate the onset of crack front growth. It was assumed that the ductile fracture in front of the crack starts at the location along the crack front where the accumulated effective plastic strain reaches a critical value. According to numerous research articles, the critical effective plastic strain depends on the stress triaxiality and the Lode angle. The experimental program was performed using five different specimen geometries, three different materials, and three different temperatures of +20 °C, −20 °C, and −50 °C. Using the experimental data and results of the finite element computations, the critical effective plastic strains were determined for each material and temperature. However, before the critical effective plastic strain was determined, a careful calibration of the stress–strain curves was performed after modification of the Bai–Wierzbicki procedure. It was found that critical effective plastic strain was a function of triaxiality factor and Lode parameter, as expected, and that the fracture locus was useful to estimate the onset of ductile crack growth. Full article

The effect of pressure on the structural property and anisotropic elasticity of ${\gamma }_1$-Ti${}_4$Nb${}_3$Al${}_9$ phase has been investigated in this paper by using first-principles calculations. The obtained bulk properties at zero pressure are in good agreement with the previous data. The structural property and elastic constants under pressures up to 40 GPa have been obtained. According to the elastic stability conditions under isotropic pressure, the phase is found to be mechanically stable under pressures up to 37.3 GPa. From the obtained elastic constants, the elastic moduli, anisotropic factors and acoustic velocities under different pressures have also been obtained successfully together with minimum thermal conductivities and Debye temperature. It is shown that the ductility of the phase is improved and its anisotropy and Debye temperature are enhanced with increasing the pressure. Full article

Coalbed methane (CBM) is a kind of unconventional gas. CBM often contains a great deal of air when it comes out of the well. So, it must be condensed and purified before it can be applied. In this paper, raw clinoptilolite (Cp) was treated with grinding, gravimetric concentration, and ion-exchange using different aqueous solutions of salts. Then, the modified Cp powder was prepared into particles as adsorbents. Then, the adsorbents were used for nitrogen/methane separation in pressure swing adsorption (PSA) at the same condition of 0.2 MPa and 298 K. Research results indicated that there were micropores and lots of mesopores in the Cp, and the pores were mainly slit holes formed by sheet stacking. The adsorbents of NH₄-Cp, Cs-Cp, and Cu-Cp showed good equilibrium selectivity for CH₄, and the equilibrium separation factors of CH₄ and N₂ were 2.56, 2.31, and 1.95, respectively. The adsorbents of Na-Cp and Ag-Cp showed good equilibrium selectivity for N₂, and the equilibrium separation factors of N₂ and CH₄ were 7.25 and 6.53, respectively. Consequently, the adsorbent of Na-Cp was suitable for nitrogen/methane mixture separation, which could make the concentration of methane concentrated from 19.7% to 30.72%. Full article

Hybrid fiber reinforced concrete (HFRC) is based on a multilevel-reinforcement material design that improves both the compressive strength and tensile strength. Investigations of the mechanical performance of HFRC with two types of steel fibers were conducted experimentally. The investigated parameters were the volume fractions of the short steel fibers and long steel fibers. The compressive strength, tensile strength, and flexural strength of the HFRC were researched. The group with volume fractions of 1.5% for the long steel fibers and 0.5% for the short steel fibers exhibited the best flexural strength. The synergetic effect clearly was improved by combining different types of steel fiber. Four HFRC deep beams and one reinforced concrete (RC) deep beam were conducted to consider the shear behavior of these beams. The primary variables included the volume fraction of steel fibers and the web reinforcement ratio. The shear behavior was evaluated based on the cracking pattern, load-deflection behavior, and shear capacity. All of the beams failed due to the formation of diagonal cracks. The results indicated that hybrid fibers contribute greatly to the shear behavior of deep beams. The hybrid fibers led to the formation of multiple diagonal cracks in the deep beams and enhanced the damage tolerance. With the same web reinforcement ratio, the ultimate load and deformation of the HFRC deep beams were better than those of the RC deep beam. Full article

A new method of ultrasonic chemical mechanical polishing (CMP) combined with ultrasonic lapping is introduced to improve the machining performance of carbide silicon (SiC). To fulfill the method, an ultrasonic assisted machining apparatus is designed and manufactured. Comparative experiments with and without ultrasonic assisted vibration are conducted. According to the experimental results, the material removal rate (MRR) and surface generation are investigated. The results show that both ultrasonic lapping and ultrasonic CMP can decrease the two-body abrasion and reduce the peak-to-valley (PV) value of surface roughness, the effect of ultrasonic in lapping can contribute to the higher MRR and better surface quality for the following CMP. The ultrasonic assisted vibration in CMP can promote the chemical reaction, increase the MRR and improve the surface quality. The combined ultrasonic CMP with ultrasonic lapping achieved the highest MRR of 1.057 μm/h and lowest PV value of 0.474 μm. Therefore this sequent ultrasonic assisted processing method can be used to improve the material removal rate and surface roughness for the single crystal SiC wafer. Full article

This article is concerned with the methods for experimentally determining the Anhysteretic Magnetization curve for soft magnetic materials. A new method based on the modern hysteresisgraph system is presented. Known modern and traditional methods based on fluxmeters are presented as well. The experimental results obtained with the described methods for isotropic Mn–Zn ferrite are compared. Lastly, results of validation on NANOPERM^® nanocrystalline material are detailed and show negligible hysteresis. The new method allows for accurate Anhysteretic Magnetization curve measurement without software or hardware modifications of standard, commercially available hysteresisgraph systems. The speed and accuracy of the results are improved in comparison with other methods. Full article

In order to mitigate the loss circulation of oil-based drilling fluids (OBDFs), an oil-absorbent polymer (OAP) composed by methylmethacrylate (MMA), butyl acrylate (BA), and hexadecyl methacrylate (HMA) was synthesized by suspension polymerization and characterized by Fourier transform infrared spectroscopy (FT-IR), thermogravimetric analysis (TGA) and scanning electronic microscopy (SEM). The oil-absorptive capacity of OAP under different solvents was measured as the function of temperature and time. The effect of the OAP on the rheological and filtration properties of OBDFs was initially evaluated, and then the sealing property of OAP particles as lost circulation materials (LCMs) was examined by a high-temperature and high-pressure (HTHP) filtration test, a sand bed filtration test, a permeable plugging test, and a fracture sealing testing. The test results indicated that the addition of OAP had relatively little influence on the rheological properties of OBDF at content lower than 1.5 w/v % but increased the fluid viscosity remarkably at content higher than 3 w/v %. It could reduce the HTHP filtration and improve the sealing capacity of OBDF significantly. In the sealing treatment, after addition into the OBDF, the OAP particles could absorb oil accompanied with volume enlargement, which led to the increase of the fluid viscosity and slowing down of the fluid loss speed. The swelled and deformable OAP particles could be squeezed into the micro-fractures with self-adoption and seal the loss channel. More important, fluid loss was dramatically reduced when OAP particles were combined with other conventional LCMs by a synergistic effect. Full article

In this work, the influence of various rolling temperatures and thickness reductions on the dynamic recrystallization (DRX) behavior of AZ31 magnesium alloy sheets was investigated. Meanwhile, the texture variation controlled by DRX behavior was analyzed. Results suggested that, with the help of DRX behavior, reasonable matching of rolling temperature and thickness reduction could effectively refine the grain size and improve the microstructure homogeneity. Using the grain refinement and microstructure homogeneity as the reference, the critical rolling process parameters were 400 °C—30%, 300 °C—30%, and 250 °C—40% in the present work. In terms of basal texture variation, the occurrence of twins produced the largest maximum texture intensity. However, for the sheets with DRX behavior, the maximum texture intensity decreased sharply, but would steadily increase with the growth of DRXed grain. Additionally, for DRXed grains, the <11-20>//RD (RD: rolling direction) grains would gradually annex the <10-10>//RD grains with the growth of DRXed grains, which finally made their texture component become the dominant texture state. However, when the deformation continued, the <10-10> in DRXed grains would rotate toward the RD again. Weighted by the fracture elongation of AZ31 magnesium alloy sheet, the critical thickness reductions were 30–40% under the rolling temperature of 400 °C. Full article

In this paper, we present a comprehensive 4D study of the early stage of plastic deformation in a polycrystalline binary AlLi alloy. The entire microstructure is mapped with X-ray diffraction contrast tomography, and a set of bulk grains is further studied via X-ray topotomography during mechanical loading. The observed contrast is analyzed with respect to the slip system activation, and the evolution of the orientation spread is measured as a function of applied strain. The experimental observations are augmented by the mechanical response predicted by crystal plasticity finite element simulations to analyze the onset of plasticity in detail. Simulation results show a general agreement of the individual slip system activation during loading and that comparison with experiments at the length scale of the grains may be used to fine tune the constitutive model parameters. Full article

Silica microspheres (SMs) must possess the performances of desirable monodispersity, narrow particle size distribution, and high sphericity for preparing photonic crystals (PCs) and other materials such as microspheres reference material, etc. We have adopted the techniques of increasing reactant concentration and raising the temperature to improve the synthesis rate of SMs, gaining inspiration from the formation mechanism of ice crystals. SMs with uniform particle sizes (polydispersity index less than 0.05) and good spherical features were fabricated through homogeneous nucleation. The mathematical relationship between particle sizes of SMs and reactant concentrations is further fitted. High accuracy of the regression equation is verified by an F-test and verification experiment. Highly ordered PCs (the stacking fault is about 1.5%, and the point defect is about 10⁻³) with dense stacked opal structures have been obtained by self-assembly of SMs. In addition, highly ordered PCs (the stacking fault is about 3%, and the point defect is about 10⁻³) with non-dense packed opal structure and inverse opal structure were successfully prepared. PCs of inverse opal structure were used to examine their response characteristics to identify ethanol, exhibiting good performance. Our research may provide significant inspiration for the development of other sorts of microspheres. Full article

The tribological performance of copper-based powder metallurgical material is much influenced by the interfacial bonding between the components and matrix. By adding Cu-coated or uncoated graphite particles as a lubricant, two types of copper-based powder metallurgical materials were prepared via spark plasma sintering (SPS). The hardness, relative density, and thermal conductivity of the two specimens were firstly measured. Using an inertial braking test bench and temperature measuring instrument, the average friction coefficients, instantaneous friction coefficients, and friction temperatures of the two specimens were tested under different test conditions, and the wear rates were calculated accordingly. Based on the analysis of surface morphologies and elements distribution after the tests, the mechanisms of wear and formation of friction films were discussed. The results show that with the lubricant of Cu-coated graphite, the hardness, relative density, thermal conductivity, and interfacial bonding between the graphite and matrix can be greatly improved. Under the same test condition, the average friction coefficient, wear rate, and friction temperature of the specimen with added Cu-coated graphite are both lower than those of the specimen with added uncoated graphite. The two specimens show different variation trends in the instantaneous friction coefficient during the tests, and the variation of the instantaneous friction coefficient at a high initial test speed is also different from that at a low initial test speed for each specimen. The two specimens also show differences in the continuity of friction film and the content of graphite and oxide in the friction film. Full article

Using first-principles calculations based on density functional theory, the elastic constants and some of the related physical quantities, such as the bulk, shear, and Young’s moduli, Poisson’s ratio, anisotropic factor, acoustic velocity, minimum thermal conductivity, and Debye temperature, are reported in this paper for the hexagonal intermetallic compound Ti${}_3$Al. The obtained results are well consistent with the available experimental and theoretical data. The effect of pressure on all studied parameters was investigated. By the mechanical stability criteria under isotropic pressure, it is predicted that the compound is mechanically unstable at pressures above 71.4 GPa. Its ductility, anisotropy, and Debye temperature are enhanced with pressure. Full article

Shape memory alloys (SMAs) are smart materials used in robotics because of its light weight and high force-to-weight ratio. The low energy efficiency, up to 5%, has limited their use for large actuators. However, they have shown advantages in the design of mini-robots because of the limited volume required for the actuation system. The present study reports the design and construction of a mini compliant joint (MCJ) with a 2 degrees of freedom (DOFs) intersecting axis. The MCJ prototype has a 20 mm external diameter surrounding a cavity of 8 mm, weighs 2 g, is 20 mm high and can perform an angle rotation of 30${}^{\circ }$ in less than 260 ms. It uses SMA NiTi wires in antagonistic configuration and springs to reduce the energy consumption and minimise heat production. The design methods and experimental results of the manufactured prototype are reported and discussed. Full article

A commercial formulation of poly(tetrafluoroethylene) (PTFE) sheets were surface modified by using non-thermal air at 40 kHz frequency (DC) and 13.56 MHz radiofrequency (RF) at different durations and powers. In order to assess possible changes of PTFE surface properties, zeta potential (ζ), isoelectric points (IEPs) determinations, contact angle measurements as well as Scanning Electron Microscopy (SEM) and Atomic Force Microscopy (AFM) imaging were carried out throughout the experimentation. The overall outcome indicated that ζ-potential and surface energy progressively changed after each treatment, the IEP shifting to lower pH values and the implicit differences, which are produced after each distinct treatment, giving new surface topographies and chemistry. The present approach might serve as a feasible and promising method to alter the surface properties of poly(tetrafluoroethylene). Full article

Subsphaeroidal SiC/polymer composite granules with good flowability for additive manufacturing/3D printing of SiC were prepared by ball milling with surface modification using polyvinyl butyral (PVB). PVB adheres to the particle surface of SiC to form a crosslinked network structure and keeps them combined with each other into light aggregates. The effects of PVB on the shape, size, phase composition, distribution and flowability of the polymer-ceramic composite powder were investigated in detail. Results show that the composite powder material has good laser absorptivity at wavelengths of lower than 500 nm. Full article

Polyethylene glycol (PEG)/hybrid carbon foam (CF) phase change materials (PCMs) were prepared by integrating PEG into CF via dynamic-vacuum impregnation. The hybrid CF was first synthesized by mixtures of graphene oxide (GO) and carbon nanotubes (CNTs) with different volume ratios. The morphologies, chemical structures, thermal conductivities, shape-stabilization levels, and photo-thermal energy conversion levels of these composite PCMs were characterized systematically. The prepared composite PCMs exhibited good shape-stabilization levels and showed their original shapes without any PEG leakage. It was found that the polyethylene glycol/carbon foam with multi-walled carbon nanotubes (PEG/MCF) composite PCMs had a better shape-stable performance below the temperature of 250 °C, and the thermal conductivity of the PEG/MCF composite PCMs reached as high as 1.535 W/(mK), which was obviously higher than that of polyethylene glycol/carbon foam with single-walled carbon nanotubes (PEG/SCF, 1.159 W/(mK)). The results of the photo-thermal simulation tests showed that the composite PCMs had the ability to absorb light energy and then convert it to thermal energy, and the maximum thermal energy storage efficiency of the PEG/MCF composite PCMs and the PEG/SCF composite PCMs was 92.1% and 90.6%, respectively. It was considered that a valuable technique to produce high-performance composite PCMs was developed. Full article

In this paper, the mechanical properties and minimum thermal conductivity of ZnZr, Zn₂Zr, Zn₂Zr₃, and MgZn₂ are calculated from first principles. The results show that the considered Zn-Zr intermetallic compounds are effective strengthening phases compared to MgZn₂ based on the calculated elastic constants and polycrystalline bulk modulus B, shear modulus G, and Young’s modulus E. Meanwhile, the strong Zn-Zr ionic bondings in ZnZr, Zn₂Zr, and Zn₂Zr₃ alloys lead to the characteristics of a higher modulus but lower ductility than the MgZn₂ alloy. The minimum thermal conductivity of ZnZr, Zn₂Zr, Zn₂Zr₃, and MgZn₂ is 0.48, 0.67, 0.68, and 0.49 W m⁻¹ K⁻¹, respectively, indicating that the thermal conductivity of the Mg-Zn-Zr alloy could be improved as the precipitation of Zn atoms from the α-Mg matrix to form the considered Zn-Zr binary alloys. Based on the analysis of the directional dependence of the minimum thermal conductivity, the minimum thermal conductivity in the direction of [110] can be identified as a crucial short limit for the considered Zn-Zr intermetallic compounds in Mg-Zn-Zr alloys. Full article

In this study, a series of chitosan-based quaternary ammonium graft flocculants, namely chitosan-graft-poly(acrylamide and methacryloyl ethyl trimethyl ammonium chloride) [CTS-g-P(AM-DMC)], was successfully synthesized by plasma initiation, and the as-prepared [CTS-g-P(AM-DMC)] had both flocculation and sterilization functions. Various characterization techniques were used to study the structure and physicochemical properties of the chitosan-based flocculants. ¹H nuclear magnetic resonance spectroscopy (¹H NMR), Fourier transform infrared spectroscopy (FTIR), X-ray diffraction spectroscopy (XRD), and thermogravimetric analysis/differential scanning calorimetry (TG/DSC) confirmed the successful synthesis of CTS-g-P(AM-DMC). Scanning electron microscopy (SEM) analysis exhibited that CTS-g-P(AM-DMC) contained a smooth convex and porous structure with an enormous surface area. CTS-g-P(AM-DMC) was then used to flocculate the simulated wastewater of the kaolin suspension and the Salmonella suspension. Besides external factors, such as the dosage of flocculant and pH, the effect of the internal factor graft ratio was also evaluated. The experimental results showed that CTS-g-P(AM-DMC) also revealed a strong sterilization effect, aside from the excellent flocculation effect. Moreover, the sterilization mechanism was investigated through a series of conductivity measurements and the analysis of fluorescence-based cell live/dead tests. The results indicated that CTS-g-P(AM-DMC) destroyed the cell membrane of Salmonella through its grafted quaternary ammonium salt, thereby exhibiting sterilization property. Full article

As a novel energetic material with quite a high energy density, titanium hydride (TiH₂) was introduced into a polytetrafluoroethylene/aluminum (PTFE/Al) reactive material system for the first time. The effects of TiH₂ on the reaction energy, dynamic mechanical responses, and reaction properties of the composites were investigated through adiabatic bomb calorimeter, split-Hopkinson pressure bar, and drop-weight experiments. The results show that the reaction heat of the composites improved significantly as the content of TiH₂ increased. Under dynamic compression, these composites show obvious strain hardening and strain rate hardening effects. Besides, a certain amount of TiH₂ granules helps to improve the material’s compressive strength, and the maximum would even reach 173.2 MPa with 5% TiH₂ percentage, 10.1% higher than that of PTFE/Al. Mesoscale images of the samples after dynamic compression indicate that interface debonding between the particles and PTFE matrix and the fracture of the PTFE matrix are the two major mechanisms resulting in the material’s failure. In addition, the drop-weight experiments indicate that the material’s impact sensitivities are sensitive to the content of TiH₂, which would be increased to within 20% of the content of TiH₂ compared with PTFE/Al, and the reaction degree is also improved to within 10% of the content of TiH₂. The retrieved reaction residues after drop-weight experiments imply that the reaction is initiated at the edges of the samples, indicating a shear-induced initiation mechanism of this kind of reactive material. Full article