Materials

In this work, a composite adsorbent coating constituted by high SAPO 34 content and a sulfonated recycled poly (ether ether ketone) was investigated for adsorption heat pump technology. Specifically, the effect of polymer recycling on mechanical and thermal properties, as well as on water vapor adsorption and desorption performance, has been investigated. The degree of sulfonation obtained after 48 h of reaction remained approximately unaltered. The degradation of the polymer due to recycling anticipates the degradation of the C-C bonds of the polymer by about 20 °C without affecting the temperature at which the sulfonic groups degrade. From the mechanical point of view, the coating containing 90% zeolite, due to the use of recycled PEEK, evidenced a worsening of only 11.8% in scratch resistance compared to the virgin one, whereas the adhesive strength exhibited an increase of about 23.2% due to better miscibility of the sulfonated recycled polymer. Adsorption/desorption isobars show an almost similar adsorption capacity of the coating produced with recycled polymer compared to the virgin one, confirming that the water vapor diffusion is not hindered by the polymer matrix during the adsorption/desorption process. Full article

This study investigated the effect of layered double hydroxides (LDHs) on the deterioration process of cement paste in the sulfate environment. Cement pastes with the addition of original and calcined LDHs at 2.5 wt.% and 5.0 wt.% of cement were exposed to Na₂SO₄ solution for 360 days. The macroscopic performance of the cement paste was assessed based on mass variation, porosity, compressive strength, and content of sulfate ions. Furthermore, the microhardness, microstructures, and composition of the degraded pastes were examined using Vickers hardness (HV), mercury intrusion porosimetry (MIP), scanning electron microscope (SEM), X-ray diffraction (XRD), and thermogravimetric analysis (TGA). The results indicate that cement paste incorporated with LDHs can mitigate the corrosion caused by sulfate effectively, especially in the case of calcined LDHs (C-LDHs), which primarily increase the adsorption of sulfate. Compared with the control specimen, the 180 d compressive strength loss ratio of specimens with 2.5 wt.% and 5.0 wt.% of C-LDHs decreased by 63.66% and 80.51%, respectively. Moreover, LDHs can reduce the amount of ettringite crystals, densify the microstructure, and refine the pore structure to mitigate the cement paste’s sulfate corrosion significantly. Compared with the control specimen, the 180 d harmful pore volume fraction of specimens laced with 2.5 wt.% and 5.0 wt.% C-LDHs decreased by 43.77% and 54.51%, respectively. In terms of the content of C-LDHs, an optimal content of C-LDHs could ensure the dominant effect of adsorption, while excessive C-LDHs could refine pores. In addition, Vickers hardness has an excellent correlation with compressive strength, which could precisely predict the compressive strength. Moreover, by combining the Vickers hardness distribution and content distribution of sulfate ions, the cross-section of the paste could be classified into four regions to evaluate the deterioration process accurately: the degraded zone, the strengthened zone, the invaded zone, and the intact zone. Full article

The objective of this work is to present the numerical simulation of the air-bending process of DC01 steel. There are plenty of works concerned with assessing the springback phenomenon in the bending process also using anisotropic material models (Hill’s model is widely used). However, very few recent publications are concerned about the fatigue life assessment of bent products. As ensuring the proper fatigue resistance of products is vital for increasing safety and widening the service intervals there is certainly a need to perform investigations in this field. In this work, the air bending simulation of anisotropic DC01 steel with the usage of Barlat’s plastic anisotropy model was presented. Together with springback analysis and the equivalent plastic strain cumulation during incremental bending. Strain cumulation is believed to be an important factor in predicting fatigue life. It was shown that the strain development rate depends on the bending process parameters, especially from the bending line orientation to the sheet rolling direction. Full article

To provide the theoretical basis for the engineering application of metakaolin as aluminum-rich pozzolanic ash materials, the promoting effect of metakaolin on the macro- and micro-mechanical properties of composite cement-based composite materials was explored under high-temperature steam and standard curing conditions. Analysis techniques, which involved thermogravimetric and nanoindentation coupled with scanning electron microscopy–energy dispersive X-ray spectroscopy, were used. To analyze the experimental data, the ACI empirical formula and the copula function were used. The correlation among the hydration degree of the MK-cement cementation system, the Al/Si of the C-(A)-S-H phase, and the nanomechanical properties of the C-(A)-S-H gel phase was investigated. According to prior research, the macroscopic mechanical properties and the substitution rate of the MK-cement composite cementitious system can be improved under high-temperature curing conditions in a short period, in which the optimum substitution rate of metakaolin is 20%. The ACI empirical formula was used to demonstrate the functional relationship between the metakaolin replacement rate, curing time, and compressive strength. The MK-cement cementation system can eliminate the defect phase, reduce the CH phase content, and then increase the C-(A)-S-H gel phase content and bulk density. The micro-mechanical properties of the C-(A)-S-H gel phase rises due to its phase content and Al/Si ratio. Furthermore, the copula function verifies the dependence of the nanomechanical properties of C-(A)-S-H gel and Al/Si. Full article

“New Insights in Wettability and Surface Repellency of Advanced Materials” is a new Special Issue of Materials, which commits to publishing original and review papers on the recent progress of wettability and surface repellency of materials, including new findings and understanding of surface repellent materials and related theory, design, fabrication, characterization, and applications [...] Full article

The carbon black N-220 surface was subjected to modification through H₂O₂ oxidation and deposition of aminopropyltriethoxysilane. The pristine (CB-NM) and modified materials (CB-Ox and CB-APTES) were characterized by N₂ adsorption–desorption isotherms, scanning electron microscopy, energy-dispersive X-ray spectroscopy (SEM-EDS), thermogravimetry, and FTIR spectroscopy. Carbon black samples were applied as adsorbents for the removal of 2,4-dichlorophenoxyacetic acid (2,4-D) and 2-methyl-4-chlorophenoxyacetic acid (MCPA) herbicides from aqueous solutions. The influence of their surface properties on adsorption efficiency was analyzed and discussed. The results showed that the adsorption of the herbicides was pH-dependent, and the most favorable adsorption was observed in an acidic environment. The experimental data best fit pseudo-second-order and Langmuir models for kinetic and equilibrium data, respectively. The adsorption rate of both the herbicides increased in the order of CB-APTES < CB-Ox < CB-NM and was closely correlated with the mesopore volume of the carbon blacks. The monolayer adsorption capacities were found to be 0.138, 0.340, and 0.124 mmol/g for the adsorption of 2,4-D and 0.181, 0.348, and 0.139 mmol/g for the adsorption of MCPA on CB-NM, CB-APTES, and CB-Ox, respectively. The results showed that the surface chemistry of the adsorbent plays a more important role than its porous structure. Both herbicides were preferably adsorbed on APTES-modified carbon black and were adsorbed the worst on oxidized carbon black (CB-APTES > CB-NM > CB-Ox). Full article

The formation of burrs on the edges of machined surfaces is one of the inherent problems during machining. The burrs are formed both on the tool entry surface and exit surfaces. The paper proposes a modification of the drill involving an additional cutting insert located in the shank part. This innovative solution allowed the drill and deburring insert to be integrated, enabling both processes to be performed within one machining operation. The impact of the selected insert geometry and deburring process parameters on the size of burrs was determined during the experimental studies. Using the proposed deburring process for the Ti6Al4V titanium alloy, with appropriately chosen tool geometry and cutting parameters, reduces the secondary burr height by more than 90% compared to the original value. Full article

In this study, geopolymer pastes with 60% metakaolin (MK) and 40% ground granulated blast-furnace slag (GGBFS) were synthesized. To determine the influence of the alkaline activator concentration, modulus, and the liquid/solid (L/S) ratio on setting time and compressive strength, the geopolymerization process and microstructures of MK/GGBFS-blended geopolymer pastes were analyzed using isothermal calorimetry, X-ray diffraction, mercury intrusion porosimetry, and scanning electron microscopy. Acid dissolution was employed to measure reaction extent. The results showed that the initial setting time of the geopolymer pastes was between 68 and 226 min, and the initial setting and final setting time was apart about by 10 min. For the same variable, the total heat released was positively correlated to the reaction extent. Available silicate content increased the reaction rate and intensity at the initial stage, whereas the OH⁻ concentration controlled the reaction extent in the long term. A limited reaction extent existed in the geopolymeric reaction even if the system contained sufficient alkali content and medium. An increase in the L/S ratio increased the reaction extent. The highest reaction extent of 86.3% was found in the study. Additionally, increasing the L/S ratio reduced the compressive strength by increasing the porosity. Full article

An innovative retrofit system consisting of fiber-reinforced polymers (FRP) and high-performance concrete (HPC) considering the difficulty of the accessibility and installation of FRP on the underside of reinforced concrete (RC) slabs was found to be efficient in the flexural strengthening of existing RC slabs. It is important to note that continuous slabs using the FRP-HPC retrofit systems are less effective in exploiting FRP tensile strength and can cause sudden failure once excessively enhanced flexural strength exceeds shear strength. A design method to ensure ductile failure mode was also proposed for strengthened continuous RC slabs in the previous literature. Thus, it is necessary to optimize retrofit systems in terms of mechanical performance aspects to improve the efficiency of retrofitted slabs in serviceability. This study proposes a design method for optimizing the strength of materials and inducing ductile failure of continuous slab retrofitting FRP-HPC systems. The proposed approach demonstrated its effectiveness for strengthening a continuous RC slab with various FRP-HPC retrofit systems through a case study. The results show that the design factored load in the serviceability limit state does not change appreciably from a decrease in carbon fiber-reinforced polymers (CFRP) of 38%; the design factored load decreased only by 9% and the ultimate failure load by 13% while reducing CFRP by 20% and HPC by 25%. Full article

The influence of decreased temperature of tensile testing on annealing-induced hardening (AIH) and deformation-induced softening (DIS) effects has been studied in an ultrafine-grained (UFG) Al–Zr alloy produced by high-pressure torsion. We show that the UFG Al–Zr alloy demonstrates a DIS effect accompanied by a substantial increase in the elongation to failure δ (up to δ ≈ 30%) depending on the value of additional straining. Both the AIH and DIS effects weaken with a decrease in the tensile test temperature. The critical deformation temperatures were revealed at which the AIH and DIS effects are suppressed. The activation energy Q of plastic flow has been estimated for the UFG Al–Zr alloy in the as-processed, subsequently annealed and additionally strained states. It was shown that the annealing decreases the Q-value from ~80 kJ/mol to 23–28 kJ/mol, while the subsequent additional straining restores the initial Q-value. Alloying with Zr results in the expansion of the temperature range of the AIH effect manifestation to lower temperatures and results in the change in the Q-value in all of the studied states compared to the HPT-processed Al. The obtained Q-values and underlying flow mechanisms are discussed in correlation with specific microstructural features and in comparison to the UFG Al. Full article

Phase change materials (PCMs) have the ability to absorb and release a large amount of energy during the process of transforming physical properties (i.e., phase transition process). PCMs are suitable for thermal energy storage and reducing energy consumption in buildings. The aim of the study is to assess the basic material properties and thermal behavior of fly ash foam concrete mixed with two different types of microencapsulated PCMs (PCM6D and PCM18D). We made five different varieties of fly ash foam concrete by replacing the equivalent unit weight of cement with PCM 0%, PCM10% and PCM30%. The results show that using a new type of mixer, the microencapsulated PCMs kept their spherical shapes without any cracks or damage in the foam concrete matrix. Differential scanning calorimetry analysis showed that PCM18D-30% had a latent heat capacity of 19.2 °C and 44.7 J/g, in liquid and solid phase with melting and freezing temperatures of 9.46 °C and 41.7 J/g respectively. Additionally, thermocycle analysis showed that it had maintained the temperature for 8 h within the phase change range. In conclusion, PCMs can reduce indoor temperature fluctuations and exhibit the potential for enhancing energy savings and thermal comfort of buildings. Full article

Herein, based on the reviewed literature, the current marketability challenges faced by kesterite CZTS based-solar cells is addressed. A knowledge update about the attempts to reduce the open circuit voltage deficit of kesterite CZTS solar cells will be addressed, with a focus on the impact of Cu/Zn order/disorder and of Se doping. This review also presents the strengths and weaknesses of the most commercially attractive synthesis methods for synthesizing thin kesterite CZTS films for photovoltaic applications. Full article

In this work, the authors analyse the influence of the order and range of sequential movements of a crane’s working members on the accuracy of the final cargo positioning. The analysis was conducted on the basis of a specially developed method in which the authors proposed the introduction of a geometrical indicator of positioning the load in the intermediate positions (after completing each movement sequence) and in the target position, depending on the adopted control strategy and the accuracy of kinematic input of the working mechanisms (powered mechanisms). A mathematical model was presented to enable the accuracy of unidirectional positioning of the crane’s working members when conducting sequential movements controlled through the rotation of the crane column, inner and outer boom, and retractable stages of the six-section telescopic boom. Sample results of the numerical simulations showing the influence of the assumed kinematic inputs of the crane members on the accuracy of unidirectional angular and linear positioning and, consequently, on the accuracy of the final positioning of the transported cargo, were presented. Moreover, an indicator of the cargo positioning accuracy dependent on the location of an operator or a video camera and the trajectory of the cargo was developed, allowing the formulation of application conclusions. Full article

In this paper, an annular/circular plate made of hyperelastic material and considering the viscoelastic property was investigated based on a novel nonlinear elasticity theory. A new approach for hyperelastic materials in conjunction with the Kelvin–Voigt scheme is employed to obtain the structure’s large deformation under uniform transverse loading. The constitutive equations were extracted using the energy method. The derived partial differential time-dependent equations have been solved via the semi-analytical polynomial method (SAPM). The obtained results have been validated by ABAQUS software and the available paper. In consequence, a good agreement between the results was observed. Finally, several affecting parameters on the analysis have been attended to and studied, such as the nonlinear elasticity analysis, the boundary conditions, loading, and the material’s viscosity. It can be possible to obtain the needed time for achieving the final deformation of the structure based on the applied analysis in this research. Full article

In this work, in order to produce Cu-MoS₂-WS₂-Ag-CNT self-lubricating materials, powder metallurgy was used. Several different compositions containing single solid lubricant MoS₂, WS₂, Ag and CNTs as well as multi-component lubricants in the copper matrix were prepared. Friction and wear tests were carried out using the pin-on-disc method at room temperature. Light microscopy (LM), scanning electron microscopy (SEM), energy dispersive spectroscopy (EDS) and X-ray diffraction (XRD) were used to characterize the wear mechanism of sintered materials. The tribofilm on the worn surfaces of sintered materials and counter-specimens was observed. The influence of single solid lubricants and the synergistic interaction of two, three or four solid lubricants on tribological properties of sintered composite materials were determined. Full article

Bauxite residue (BR), also known as red mud, is a byproduct of the alumina production using the Bayer process. This material is not used to make iron or other iron-containing products worldwide, owing to its high content of sodium oxide and other impurities. In this study, we investigated the hydrochemical conversion of goethite (FeOOH) to magnetite (Fe₃O₄) in high-iron BR from the Friguia alumina refinery (Guinea) by Fe²⁺ ions in highly concentrated alkaline media. The simultaneous extraction of Al and Na made it possible to obtain a product containing more than 96% Fe₃O₄. The results show that the magnetization of Al-goethite and Al-hematite accelerates the dissolution of the Al from the iron mineral solid matrix and from the desilication product (DSP). After ferrous sulfate (FeSO₄·7H₂O) was added directly at an FeO:Fe₂O₃ molar ratio of 1:1 at 120 °C for 150 min in solution with the 360 g L⁻¹ Na₂O concentration, the alumina extraction ratio reached 96.27% for the coarse bauxite residue size fraction (Sands) and 87.06% for fine BR obtained from red mud. The grade of iron (total iron in the form of iron elements) in the residue can be increased to 69.55% for sands and 58.31% for BR. The solid residues obtained after leaching were studied by XRD, XRF, TG-DTA, VSM, Mössbauer spectroscopy, and SEM to evaluate the conversion and leaching mechanisms, as well as the recovery ratio of Al from various minerals. The iron-rich residues can be used in the steel industry or as a pigment. Full article

Hydration is the exothermic reaction between anhydrous cement and water, which forms the solid cement matrix of concrete. Being able to evaluate the hydration is of high interest for the use of both conventional and more climate-friendly building materials. The experimental monitoring is based on temperature or moisture measurements. The first needs adiabatic conditions, which can only be achieved in laboratory. The latter is often measured comparing the weight of the material sample before and after oven drying, which is time-consuming. This study investigates the moisture content of two cement-based and two calcium sulphate based mixtures for the first 90 days by using the calcium carbide method and oven drying at 40 °C and 105 °C (Darr method). Thereby, the amount of chemically bound water is determined to derive the degree of hydration. The calcium carbide measurements highly coincide with oven drying at 40 °C. The calcium carbide method is therefore evaluated as a suitable alternative to the time-consuming Darr drying. The prompt results are seen as a remarkable advantage and can be obtained easily in laboratory as well as in the field. Full article

Hard-coated surfacing of a few micrometers is widely applied to increase the efficiency of tools, e.g., for cutting, forming, and casting applications. Therefore, the base thermodiffusion surface treatment is a practical solution to these issues by hardening surface layers with interstitial elements such as carbon, nitrogen, and boron. In particular, within this study, the growth kinetics of an iron boride layer on ASTM 283 steel were investigated with two diffusion models of the powder-pack boriding technique in the temperature range of 1123–1273 K with different treatment periods. The first model, called the steady-state diffusion model, used the modified version of the mass balance equations at the Fe₂B/substrate growth interface, the parabolic growth law, and the solution of Fick’s second law without time dependence. At the same time, the second diffusion model was based on Goodman’s method, also called the integral heat balance method. Afterward, the diffusion coefficient of boron in the Fe₂B phase was calculated by fitting the experimental data to the models. Nevertheless, the estimated value for the activation energy of ASTM A238 steel in both diffusion models was coincident (168.2 kJ∙mol⁻¹). A mathematical analysis was implemented by means of a power series (Taylor series) to explain this similarity. The SEM examinations showed a solid tendency to saw-tooth morphology at the growth interface with the formation of the Fe₂B layer, whose presence was verified by XRD analysis. The tribological characterizations, including the tests of Rockwell-C indentation, pin-on-disc, and Vickers hardness test method, were used to analyze the antiwear features of the Fe₂B layers. Finally, this value of energy was compared to the literature for its experimental validation. Full article