Materials

Cracking con-rod is an advanced high-precision connecting structure based on brittle expansion, breaking and reconnection of steel, to solve the problem of assembly circle missing. High carbon micro-alloyed steel C70S6, as a dominant material for the production of cracking con-rod, has extremely strict requirements on non-metallic inclusions in steel and microstructure stability. Continuous casting tundish plays an important role in removing large-sized inclusions and stabilizing casting quality. Aiming at the inconsistent casting quality of C70S6 steel produced by a three-strand asymmetric tundish and the frequent occurrence of slag entrapment problems in Xining Special Steel, the tundish structure was optimized by means of physical modelling combined with numerical simulation, and the quality of the bloom castings and subsequent hot-rolled products before and after optimization were compared based on volume production. The results show that a new flow control design to the tundish can effectively improve the consistency of its metallurgical effect for each of the three strands and the following overall product quality, in which the flow field and temperature field in the tundish are more uniform. This is due to the adoption of a vortex inhibitor and an optimized wall structure according to the measured RTD curve, ink trajectory and numerical simulation on the 3-D streamline contours and temperature distribution in the tundish. The peak concentration of outlet 1 is decreased from 6.5 before optimization to less than 2.0 after optimization, which means the elimination or alleviation of the local short-circuit flow. The maximum temperature difference of C70S6 molten steel measured at the outlets of the tundish three strands is decreased from 2–5 °C to 1–3 °C, which is in good agreement with the numerical simulation results. The difference in columnar crystal ratio of the corresponding bloom castings is decreased from 2.27–3.17% to 1.26–1.85%, and the consistency of central carbon segregation index is also significantly improved. In addition, the difference in oxygen content among the three strand blooms is decreased from 1.7–3.5 ppm to 0.8–1.9 ppm. As a result, the overall mechanical properties and microstructure stability of the hot-rolled products are improved statistically, in which the hardness fluctuation is decreased from 84 HBW to 60 HBW, the inclusion grade of types B + C + D + Ds is reduced to 1.105, and the occurrence rate of Ds dropped to 0.118%. Accordingly, the failure rate of the cracking con-rod is controlled stably within 4‰, and the fracture is generally smoother than that before tundish optimization. In summary, the flow field optimization to a multi-strand asymmetric tundish has a clear effect on improving the overall quality of its bloom castings and rolled products, which should be paid more attention industrially. Meanwhile, the present study provides a reliable theoretical and experimental reference for the improvement of metallurgical effects of an asymmetric-typed tundish commonly used in special steel production. Full article

In Wire and Arc Additive Manufacturing (WAAM) and fusion welding, various defects such as porosity, cracks, deformation and lack of fusion can occur during the fabrication process. These have a strong impact on the mechanical properties and can also lead to failure of the manufactured parts during service. These defects can be recognized using non-destructive testing (NDT) methods so that the examined workpiece is not harmed. This paper provides a comprehensive overview of various NDT techniques for WAAM and fusion welding, including laser-ultrasonic, acoustic emission with an airborne optical microphone, optical emission spectroscopy, laser-induced breakdown spectroscopy, laser opto-ultrasonic dual detection, thermography and also in-process defect detection via weld current monitoring with an oscilloscope. In addition, the novel research conducted, its operating principle and the equipment required to perform these techniques are presented. The minimum defect size that can be identified via NDT methods has been obtained from previous academic research or from tests carried out by companies. The use of these techniques in WAAM and fusion welding applications makes it possible to detect defects and to take a step towards the production of high-quality final components. Full article

Pervasive and continuous energy solutions are highly desired in the era of the Internet of Things for powering wide-range distributed devices/sensors. Wind energy has been widely regarded as an ideal energy source for distributed devices/sensors due to the advantages of being sustainable and renewable. Herein, we propose a high-performance flag-type triboelectric nanogenerator (HF-TENG) to efficiently harvest widely distributed and highly available wind energy. The HF-TENG is composed of one piece of polytetrafluoroethylene (PTFE) membrane and two carbon-coated polyethylene terephthalate (PET) membranes with their edges sealed up. Two ingenious internal-structure designs significantly improve the output performance. One is to place the supporting sponge strips between the PTFE and the carbon electrodes, and the other is to divide the PTFE into multiple pieces to obtain a multi-degree of freedom. Both methods can improve the degree of contact and separation between the two triboelectric materials while working. When the pair number of supporting sponge strips is two and the degree of freedom is five, the maximum voltage and current of HF-TENG can reach 78 V and 7.5 μA, respectively, which are both four times that of the untreated flag-type TENG. Additionally, the HF-TENG was demonstrated to power the LEDs, capacitors, and temperature sensors. The reported HF-TENG significantly promotes the utilization of the ambient wind energy and sheds some light on providing a pervasive and sustainable energy solution to the distributed devices/sensors in the era of the Internet of Things. Full article

One of the possible solutions for the transition of the actual energetic model is the use of thermal energy storage technologies. Among them, thermochemical energy storage based on redox reactions involving metal oxides is very promising due to its high energy density. This paper deals with the development of the kinetic study based on data extracted from the thermogravimetric analysis of a cobalt-nickel mixed oxide (Co_2.4Ni_0.6O₄) without and with the addition of SiO₂ particles to improve the cyclability. The results show that in the reduction reaction the activation energy is not affected by the addition of SiO₂ particles while in the oxidation reaction an increase in the activation energy is observed. The theoretical models fitting with the experimental data are different for each material in the reduction reaction. The mixed oxide is controlled by a nucleation and growth mechanism for conversion ratios higher than 0.5, while the added material is controlled by diffusion mechanisms. In the oxidation reaction, the two materials are controlled by a nucleation and growth mechanism for conversion ratios higher than 0.5. Full article

Compared with traditional concrete beams, recycled concrete beams are more prone to cracking and shear failure. Generally, shear failure is a brittle failure and its failure consequences are often very serious. Thus, the shear capacity is an important parameter in the design and testing for beam structures. In this work, the computation method and size effect on shear capacity of recycled concrete beams without stirrups are studied. Four recycled aggregate concrete beams with different sizes are tested by the bending experiment to obtain their ultimate shear capacities. By keeping the shear span ratio unchanged, the variation laws of mechanical parameters such as cracking load, ultimate shear capacity and shear strength for these beam specimens are studied. From the experiment results, it is concluded that the shear capacities of beams with lengths of 740 mm, 1010 mm, 1280 mm and 1550 mm are 86.3 kN, 106 kN, 124.7 kN and 177.7 kN, respectively. The corresponding shear strengths are 6.84 MPa, 5.59 MPa, 4.9 MPa, and 5.56 MPa, respectively. Nine computation formulas of shear capacity in the literature, such as ACI 318M-14, EN 1992-1-1, GB50010-2010 and so on, are used to calculate the shear capacities of these recycled concrete beams for comparison. The comparative study shows that it is feasible to consider the size effect in the computation of shear capacity for the recycled concrete beam. Full article

Inelastic light scattering spectra of organic–inorganic halide perovskite MAPbCl₃ single crystals were investigated by using Brillouin spectroscopy. Sound velocities and acoustic absorption coefficients of longitudinal and transverse acoustic modes propagating along the cubic [100] direction were determined in a wide temperature range. The sound velocities exhibited softening upon cooling in the cubic phase, which was accompanied by the increasing acoustic damping. The obtained relaxation time showed a critical slowing-down behavior, revealing the order–disorder nature of the phase transition, which is consistent with the growth of strong central peaks upon cooling toward the phase transition point. The temperature dependences of the two elastic constants C₁₁ and C₄₄ were obtained in the cubic phase for the first time. The comparison of C₁₁ and C₄₄ with those of other halide perovskites showed that C₁₁ of MAPbCl₃ is larger and C₄₄ is slightly smaller compared to the values of MAPbBr₃ and MAPbI₃. It suggests that MAPbCl₃ has a more compact structure (smaller lattice constant) along with stronger binding forces, causing larger C₁₁ and bulk modulus in this compound, and that the shear rigidity is exceedingly small similar to other halide perovskites. The reported elastic constants in this study may serve as a testbed for theoretical and calculational approaches for MAPbCl₃. Full article

Several masonry structures of cultural and historical interest are made with a non-periodic masonry material. In the case of periodic textures, several methods are available to estimate the strength of the masonry; however, in the case of non-periodic masonry, few methods are available, and they are frequently difficult to use. In the present paper we propose using discontinuity layout optimization (DLO) to estimate the failure load and mechanism of a masonry wall made with non-periodic texture. We developed a parametric analysis to account for the main features involved in the estimation of failure: in particular we considered three different textures (periodic, quasi-periodic, and chaotic), variable height-to-width ratio of the wall (from 0 to 3) and of the blocks (from 0.25 to 1), different mechanical properties of mortar joints and blocks, and possible presence of a load on the top. The results highlight the importance of the parameters considered in the analysis, both on the values of the failure load and on the failure mechanism. Therefore, it is found that DLO can be an useful and affordable method in order to assess the mechanical strength of masonry wall made with non-periodic textures. Full article

We carried out a density functional theory (DFT) study of the electronic and related properties of zinc blende indium arsenide (zb-InAs). These related properties include the total and partial densities of states and electron and hole effective masses. We utilized the local density approximation (LDA) potential of Ceperley and Alder. Instead of the conventional practice of performing self-consistent calculations with a single basis set, albeit judiciously selected, we do several self-consistent calculations with successively augmented basis sets to search for and reach the ground state of the material. As such, our calculations strictly adhere to the conditions of validity of DFT and the results are fully supported by the theory, which explains the agreement between our findings and corresponding, experimental results. Indeed, unlike some 21 previous ab initio DFT calculations that reported zb-InAs band gaps that are negative or zero, we found the room temperature measured value of 0.360 eV. It is a clear achievement to reproduce not only the locations of the peaks in the valence band density of states, but also the measured values of the electron and hole effective masses. This agreement with experimental results underscores not only the correct description of the band gap, but also of the overall structure of the bands, including their curvatures in the vicinities of the conduction band minimum (CBM) and of the valence band maximum (VBM). Full article

The paper analyzes losses during the development of low-value water-soluble ore deposits. The importance of development systems with backfill is shown. The use of industrial wastes of water-soluble ores to replace specially produced inert components in the preparation of backfill seems to be a good way to utilize them. The aim of the work was to create a fill mass with improved strength properties based on industrial wastes of water-soluble ores activated with a nanomodifying material. The characteristics (chemical and granulometric compositions) of an aggregate of the backfill based on the waste from enrichment of water-soluble ores are given. The validation of the hardening mixture compositions for various mining systems was carried out considering: the specified strength, the time of the artificial mass erection, the time to achieve the required strength properties of the material, which determine the possible intensity of the mining operations; method of transporting the backfill. The expediency of using a multilayer fulleroid nanomodifier astralene as a nanomodifying additive has been proved. The effect of the backfill activation with a nanomodifying additive, astralene, on the structural changes of halite wastes from the halurgic enrichment of water-soluble ores (potash) was investigated. To study the strength properties of the fill mass, the comparative analytical method was used. The strength properties of the backfill were measured in standard test periods, taking into account the intensity of hardening of the backfill material (after 7, 14, 28, 60, 90 days). To obtain reliable results, 10 backfill samples were tested at each of the scheduled dates. The shape and chemical composition of crystalline new forms were studied. Studies were performed using X-ray phase analysis and scanning electron microscopy. As a result of uniaxial compression of hardening backfill samples, the dependence of the ultimate strength on the astralene content and the hardening time were established. It has been experimentally proved that the use of a nanomodifying additive, astralene, in the backfill allows an increase in the strength properties of the created artificial mass by 1.76–2.36 times while reducing binder consumption. Full article

The electrolysis of water to produce hydrogen is an effective method for solving the rapid consumption of fossil fuel resources and the problem of global warming. The key to its success is to design an oxygen evolution reaction (OER) electrocatalyst with efficient conversion and reliable stability. Interface engineering is one of the most effective approaches for adjusting local electronic configurations. Adding other metal elements is also an effective way to enrich active sites and improve catalytic activity. Herein, high-valence iron in a heterogeneous interface of NiFe₂O₄/NiMoO₄ composite was obtained through oxygen plasma to achieve excellent electrocatalytic activity and stability. In particular, 270 mV of overpotential is required to reach a current density of 50 mA cm⁻², and the overpotential required to reach 500 mA cm⁻² is only 309 mV. The electron transfer effect for high-valence iron was determined by X-ray photoelectron spectroscopy (XPS). The fast and irreversible reconstruction and the true active species in the catalytic process were identified by in situ Raman, ex situ XPS, and ex situ transmission electron microscopy (TEM) measurements. This work provides a feasible design guideline to modify electronic structures, promote a metal to an active oxidation state, and thus develop an electrocatalyst with enhanced OER performance. Full article

Induced pluripotent stem cells (iPSCs) are widely considered important for developing novel regenerative therapies. A major challenge to the growth and proliferation of iPSCs is the maintenance of their undifferentiated status in xeno- and feeder-free conditions. Basic fibroblast growth factor (bFGF) is known to contribute to the expansion of stem cells; however, bFGF is notoriously heat-labile and easily denatured. Here, we investigate the effects of a series of synthetic sulfated/sulfonated polymers and saccharides on the growth of iPSCs. We observed that these materials effectively prevented the reduction of bFGF levels in iPSC culture media during storage at 37 °C. Some of the tested materials also suppressed heat-induced decline in medium performance and maintained cell proliferation. Our results suggest that these sulfated materials can be used to improve the expansion culture of undifferentiated iPSCs and show the potential of cost effective, chemically defined materials for improvement of medium performance while culturing iPSCs. Full article

Tailoring electromagnetic properties by meta-devices has aroused great interest with respect to manipulating light. However, the uncertainty of angular dispersion introduced by the incident waves prevents their further applications. Here, we propose a general paradigm for achieving dual-transmission windows while simultaneously eliminating the corresponding angular dispersions by a dynamic manner. The strategy of loading varactor diodes into a plasmonic meta-atom is used. In this way, the blue shifts of angular dispersion can be dynamically compensated by the red shifts introduced by the varactor diodes when driven by bias voltage. As a proof-of-principle, an active meta-atom with varactor diodes is presented. The varactor diodes embedded can independently regulate dual-transmission windows. The test results are consistent with the simulation ones. The presented meta-device is used for intelligent radome, angle-multiplexed communications, and incident-angle-insensitive equipment while providing tunable angular dispersion properties. Full article

The aim of this study was to investigate the use of natural zeolite as support for microbial community formation during wastewater treatment. Scanning electron microscopy (SEM), thermal decomposition and differential thermogravimetric curves (TGA/DGT) techniques were used for the physicochemical and structural characterization of zeolites. The chemical characterization of wastewater was performed before and after treatment, after 30 days of using stationary zeolite as support. The chemical composition of wastewater was evaluated in terms of the products of nitrification/denitrification processes. The greatest ammonium (NH₄⁺) adsorption was obtained for wastewater contaminated with different concentrations of ammonium, nitrate and nitrite. The wastewater quality index (WWQI) was determined to assess the effluent quality and the efficiency of the treatment plant used, showing a maximum of 71% quality improvement, thus suggesting that the treated wastewater could be discharged into aquatic environments. After 30 days, NH₄⁺ demonstrated a high removal efficiency (higher than 98%), while NO₃⁺ and NO₂⁺ had a removal efficiency of 70% and 54%, respectively. The removal efficiency for metals was observed as follows (%): Mn > Cd > Cr > Zn > Fe > Ni > Co > Cu > Ba > Pb > Sr. Analysis of the microbial diversity in the zeolite samples indicated that the bacteria are formed due to the existence of nutrients in wastewater which favor their formation. In addition, the zeolite was characterized by SEM and the results indicated that the zeolite acts as an adsorbent for the pollutants and, moreover, as a support material for microbial community formation under optimal conditions. Comparing the two studied zeolites, NZ1 (particle size 1–3 mm) was found to be more suitable for wastewater treatment. Overall, the natural zeolite demonstrated high potential for pollutant removal and biomass support for bacteria community growth in wastewater treatment. Full article

To study the shrinkage and freeze-thaw durability of cement-fly-ash-stabilized brick and concrete reclaimed gravel mixture (CFRBCA), recycled gravel was used to replace 100% of the natural gravel in cement-and-fly-ash-stabilized gravel (CFRCA). Five different mixture ratios of recycled brick and recycled concrete were designed. Dry shrinkage tests, temperature shrinkage tests, freeze-thaw cycle tests, ultrasonic tests, and microscopic analyses were then conducted. The test results showed that the water loss rate, dry shrinkage strain, and dry shrinkage coefficient of CFRBCA increased as the age and brick content increased and tended to be stable by approximately the 40th day of age. The reclaimed gravel content had a great influence on the temperature shrinkage of CFRBCA: the temperature shrinkage coefficient first increased and then decreased as the temperature decreased and reached a peak at −10 to 0 °C. The microstructure analysis showed that as the number of freeze-thaw cycles increases, cracks appear and extend in the CFRBCA, hydration products gradually change from dense to loose, and the Ca/Si ratio increases. Through these experiments, the logarithmic relationship model between ultrasonic wave velocity and CFRBCA strength damage, which can better predict the strength loss caused by CFRBCA variation with freeze-thaw cycles, was established. The brick content is the key parameter affecting the durability of the freeze-thawed CFRBCA, and thus the brick slag content should be properly controlled in engineering applications. Full article

The electrical characterization ofa La_0.9Sr_0.1MnO₃ compound sintered at 800, 1000 and 1200 °C was investigated by means of the impedance-spectroscopy technique. As the results, the experimental conductivity spectra were explained in terms of the power law. The AC-conductivity study reveals the contributions of different conduction mechanisms. Indeed, the variation in the frequency exponents (‘s₁’ and ‘s₂’) as a function of the temperature confirms the thermal activation of the conduction process in the system. It proves, equally, that the transport properties are governed by the non-small-polaron-tunneling and the correlated-barrier-hopping mechanisms. Moreover, the values of the frequency exponents increase under the sintering-temperature (TS) effect. Such an evolution may be explained energetically. The jump relaxation model was used to explain the electrical conductivity in the dispersive region, as well as the frequency-exponent values by ionic conductivity. Under electrical polarization with applied DC biases of Vp = 0.1 and 2 V at room temperature, the results show the significant enhancement of the electrical conductivity. In addition, the dielectric study reveals the evident presence of dielectric relaxation. Under the sintering-temperature effect, the dielectric constant increases enormously. Indeed, the temperature dependence of the dielectric constant is well fitted by the modified Curie–Weiss law. Thus, the deduced values of the parameter (γ) confirm the relaxor character and prove the diffuse phase transition of our material. Of note is the high dielectric-permittivity magnitude, which indicates that the material is promising for microelectronic devices. Full article

To study the friction and wear performance of carbon fiber reinforced friction materials under different working conditions, paper-based friction materials with different fibers were prepared. Experiments on the SAE#2 test bench were conducted to study the infectors including friction torques, surface temperature, coefficient of friction (COF), and surface morphologies. The results were analyzed, which indicated that the carbon fiber reinforced friction material could provide a higher friction torque and a lower temperature rising rate under the applied high pressure and high rotating speed conditions. As the pressure increased from 1 MPa to 2.5 MPa, the friction torque of plant fiber reinforced material increased by 150%, the friction torque of carbon fiber reinforced material increased by 400%, and the maximum temperature of plant fiber reinforced and carbon fiber reinforced material reached the highest value at 1.5 MPa. Thus, carbon fibers not only improved the COF and friction torque performance but also had advantages in avoiding thermal failure. Meanwhile, carbon fiber reinforced friction materials can provide a more stable COF as its variable coefficient (α) only rose from 38.18 to 264.62, from 1 MPa to 2.5 MPa, which was much lower than the natural fiber reinforced friction materials. Simultaneously, due to the good dispersion and excellent mechanical properties of PAN chopped carbon fibers, fewer pores formed on the initial surface, which improved the high wear resistance, especially in the intermedia disc. Full article

In this study, amorphous FeSiCrB alloy powder, carbonyl iron powder, and high-temperature heat-resistant silicone resin were used to prepare power molding inductors, and the effects of different heat treatment procedures on the magnetic properties were investigated. Two heat treatment procedures were used. Procedure 1: Amorphous FeSiCrB alloy powder was pre-heat-treated, then mixed with carbonyl iron powder and silicone resin and uniaxially pressed to prepare power inductors. Procedure 2: A mixture of amorphous FeSiCrB alloy powder, carbonyl iron powder, and silicone resin was uniaxially pressed. After dry pressing, the compacted body was heat-treated at 500 °C. Heat treatment after compaction can reduce the internal strain caused by high-pressure compaction and promote the crystallization of superparamagnetic nano-grains simultaneously. Therefore, the compacted sample after heat treatment exhibited better magnetic properties. Full article

Conical implant–abutment connections are popular for their stability; however, in other conditions, such as excessive force, implants and abutments can absorb all the stress. Some connections with three points of support can resist more than conical connections. In recent years, different studies has shown that the design of a connection affects its stability. The aim of this study was to analyze and compare the stresses in finite elements (FEs) in a newly proposed conical triangular connection in implants with hexagonal and conical connections. A nonlinear 3D FE parametric model was developed using SOLIDWORKS 2017^®. All the connections, i.e., external and internal hexagons, morse taper, conical connection, and the new conical triangular proposal were compared when axial forces of 150, 250, and 350 N were applied to the occlusal. The maximum stress was found in the external hexagon. The maximum stress was concentrated at the level of the neck of the abutment, implant, and bone, except for the morse taper; at the level of the crown and abutment, the lowest stress occurred in the new proposal. Conclusions: The new conical triangular (CT) connection and the conical connection (CC) generate similar stress in the implant, abutment, and crown. However, the CT connection improves the CC by reducing stress at the bone level, adding an advantage to having three retention points. Full article