Polymers — Open Access Journal

Unfilled and talc-filled Copolymer Polypropylene (PP) samples were produced through low-pressure foam-injection molding (FIM). The foaming stage of the process has been facilitated through a chemical blowing agent (C₆H₇NaO₇ and CaCO₃ mixture), a physical blowing agent (supercritical N₂) and a novel hybrid foaming (combination of said chemical and physical foaming agents). Three weight-saving levels were produced with the varying foaming methods and compared to conventional injection molding. The unfilled PP foams produced through chemical blowing agent exhibited the strongest mechanical characteristics due to larger skin wall thicknesses, while the weakest were that of the talc-filled PP through the hybrid foaming technique. However, the hybrid foaming produced superior microcellular foams for both PPs due to calcium carbonate (CaCO₃) enhancing the nucleation phase. Full article

Supercapacitors are a very active research topic. However, liquid electrolytes present several drawbacks on security and packaging. Herein, a gel polymer electrolyte was prepared based on crosslinked renewable and environmentally friendly soybean protein isolate (SPI) and hydroxyethyl cellulose (HEC) with 1.0 mol L⁻¹ Li₂SO₄. Highly hydrophilic SPI and HEC guaranteed a high ionic conductivity of 8.40 × 10⁻³ S cm⁻¹. The fabricated solid-state supercapacitor with prepared gel polymer electrolyte exhibited a good electrochemical performance, that is, a high single electrode gravimetric capacitance of 91.79 F g⁻¹ and an energy density of 7.17 W h kg⁻¹ at a current density of 5.0 A g⁻¹. The fabricated supercapacitor exhibited a flexible performance under bending condition superior to liquid supercapacitor and similar electrochemical performance at various bending angles. In addition, it was proved by an almost 100% cycling retention and a coulombic efficiency over 5000 charge–discharge cycles. For comparison, supercapacitors assembled with commercial aqueous PP/PE separator, pure SPI membrane, and crosslinked SPI membrane were also characterized. The obtained gel polymer electrolyte based on crosslinked SPI and HEC may be useful for the design of advanced polymer electrolytes for energy devices. Full article

The influence of poly(acrylonitrile–butadiene–styrene) (ABS) as a special β-nucleating agent on the impact and tensile properties of isotactic polypropylene (iPP) were investigated by dynamic rheological measurements, wide-angle X-ray diffraction (WAXD), differential scanning calorimetry (DSC), scanning electron microscopy (SEM), and mechanical properties tests. It is found that the β nucleation efficiency of ABS is closely related to its concentration, dispersibility, and molding method for the iPP/ABS blends. The content of β-crystal (K_β) rises with the incorporation of ABS and shows a maximum with the introduction of 1% ABS for compression-molded blends and 2% ABS for injection-molded blends, respectively, which is followed by a decrease in K_β. The addition of a small amount of ABS has a significant reinforcing and toughening effect on iPP. Compared with the compression-molded samples, the ABS dispersed phase in injection-molded samples has a smaller particle size and a larger specific surface area, which are favorable for stress transmission and higher β nucleation efficiency, and therefore, better tensile and impact properties can be expected. Full article

The last decades have witnessed a major advancement and development in three-dimensional (3D) printing technology. In the future, the trend’s utilization of 3D printing is expected to play an important role in the biomedical field. This work presents co-extrusion of the polylactic acid (PLA), its derivatives (sPLA), and chitosan with the aim of achieving filaments for printing 3D objects, such as biomedical tools or implants. The physicochemical and antimicrobial properties were evaluated using SEM, FT-IR, DSC, instrumental mechanical test, and based on the ASTM E2149 standard, respectively. The addition of chitosan in the PLA and sPLA filaments increased their porosity and decreased density. The FT-IR analysis showed that PLA and chitosan only formed a physical mixture after extrusion. The addition of chitosan caused deterioration of the mechanical properties of filaments, especially elongation at break and Young’s modulus. The addition of chitosan to the filaments improved their ability to crystallize and provide their antimicrobial properties against Escherichia coli and Staphylococcus aureus. Full article

Intelligent responsive materials have become one of the most exciting fields in the research of new materials in the past few decades due to their practical and potential applications in aerospace, biomedicine, textile, electronics, and other relative fields. Here, a novel thermal-responsive biomimetic shape memory wood composite is fabricated utilizing polycaprolactone-based (PCL) shape-memory polymer to modify treated-wood. The shape memory wood inherits visual characteristics and the unique three-dimension structure of natural wood that endows the shape memory wood (SMW) with outstanding tensile strength (10.68 MPa) at room temperature. In terms of shape memory performance, the shape recovery ratio is affected by multiple factors including environment temperature, first figuration angle, cycle times, and shows different variation tendency, respectively. Compared with shape recovery ratio, the shape fixity ratio (96%) is relatively high and stable. This study supplies more possibilities for the functional applications of wood, such as biomimetic architecture, self-healing wood veneering, and intelligent furniture. Full article

Sawdust, a cheap by-product of the timber and forestry industry, was considered as a framework structure to prepare superabsorbent polymer with acrylic acid (AA) and acrylamide (AM), the synthetic monomers. The effects of initiator content, crosslinker content, AA content, AM content, degree of neutralization of AA, and reaction temperature on the swelling rate of superabsorbent polymer were investigated. The synthesized polymer was characterized by Fourier transform infrared spectroscopy (FTIR), X-ray diffraction (XRD), scanning electron microscopy (SEM), and thermogravimetric analysis (TGA). Under optimal synthesis conditions, the results showed that the swelling rate of the polymer in deionized water and 0.9% NaCl solution reached 738.12 and 90.18 g/g, respectively. The polymer exhibits excellent swelling ability, thermal stability, and reusability. After the polymer was introduced into the samples (soil or coal), the water evaporation rate of the samples was significantly reduced, and the saturated water holding capacity and pore structure were also significantly improved. Full article

Resins of polyurethane were prepared from vegetable oils (crambe and castor) and modified by adding green corrosion inhibitor (condensed tannin). The oils were characterized by gas chromatography with flame-ionization detection (GC-FID), attenuated total reflectance Fourier transform infrared spectroscopy (FTIR-ATR) and thermogravimetric analysis (TGA). The reaction was monitored by characterizing the intermediate products (polyester and prepolymer). The polyester was characterized by solubility in methanol, acidity index, hydroxyl groups and FTIR-ATR, and the prepolymer was characterized by solid content, solvent content, isocyanate (NCO) groups and FTIR-ATR. The formation of PU resins was confirmed by FTIR-ATR and TGA, and the presence of tannin particles incorporated in the coating can be observed by optical microscopy (OM). The absence of the band attributed to NCO in FTIR-ATR spectra of the resins confirmed the complete reaction between polyester and prepolymer. The OM observation and a video demonstrate that Polyurethane (PU)-modified with condensed tannin resin presents self-healing effect, probably through the formation of new hydrogen bonds when in contact with deionized water. Therefore, these results open possibilities for new synthetic routes aiming at improving the very important self-healing property for protecting metals and their alloys against corrosion, extending significantly the metallic materials lifetime as previously demonstrated by our group. Full article

Shape memory polymers represent an interesting class of stimuli-responsive polymers. With their ability to memorize and recover their original shape, they could be useful in almost every area of our daily life. We herein present the synthesis of shape-memory metallopolymers in which the switching unit is designed by using bis(pyridine–triazole) metal complexes. The polymer networks were synthesized via free radical polymerization of methyl-, ethyl- or butyl-methacrylate, tri(ethylene glycol) dimethacrylate and a methacrylate moiety of the triazole–pyridine ligand. By the addition of zinc(II) or cobalt(II) acetate it was possible to achieve metallopolymer networks featuring shape-memory abilities. The successful formation of the metal-ligand complex was proven by Fourier transform infrared (FT-IR) spectroscopy and by ¹H NMR spectroscopy. Furthermore, the shape-recovery behavior was studied in detailed fashion and even triple-shape memory behavior could be revealed. Full article

Polyurea has attracted considerable attention owing to its potential applications in protective fields to improve the resistant performance of structures subjected to damage loads resulting from intentional or accidental explosions. However, different spraying strategies of polyurea may lead to significant differences in overall resistance performance of polyurea-coated structures, and the underlying mechanisms have not been clear until now. This study aims to elucidate the influence of spraying strategy, i.e., spraying area, spraying thickness, and spraying interface condition, on the dynamic response of polyurea-coated steel plates under localized air blast loading. Three types of plates manufactured using different spraying strategies were adopted to evaluate their blast-resistant performance. The spraying strategies used were (i) whole-area spraying, (ii) partial-area spraying, and (iii) in-contact backing of polyurea on the rear surfaces of steel plates. In addition, the influence of spraying thickness of polyurea for whole-area sprayed plates was evaluated. The energy absorbing mechanisms of polyurea backing layers were highlighted. The energy absorption of plates was quantitatively analyzed. The results show that the air blast resistances of whole-area sprayed and in-contact backed plates are both superior to, whereas that of partial-area sprayed plates is inferior to, bare steel counterparts. A suitable spraying thickness of polyurea can significantly reduce the damage of the front steel layer, whereas excessive spraying thickness decreases the overall air blast resistance of plates. The polyurea backing layer exhibits favorable performance in absorbing energy under a whole-area spraying condition. This study provides useful guidance for the design of polyurea-coated metal plates in engineering applications. Full article

Double emulsions are useful geometries as templates for core-shell particles, hollow sphere capsules, and for the production of biomedical delivery vehicles. In microfluidics, two approaches are currently being pursued for the preparation of microfluidic double emulsion devices. The first approach utilizes soft lithography, where many identical double-flow-focusing channel geometries are produced in a hydrophobic silicone matrix. This technique requires selective surface modification of the respective channel sections to facilitate alternating wetting conditions of the channel walls to obtain monodisperse double emulsion droplets. The second technique relies on tapered glass capillaries, which are coaxially aligned, so that double emulsions are produced after flow focusing of two co-flowing streams. This technique does not require surface modification of the capillaries, as only the continuous phase is in contact with the emulsifying orifice; however, these devices cannot be fabricated in a reproducible manner, which results in polydisperse double emulsion droplets, if these capillary devices were to be parallelized. Here, we present 3D printing as a means to generate four identical and parallelized capillary device architectures, which produce monodisperse double emulsions with droplet diameters in the range of 500 µm. We demonstrate high throughput synthesis of W/O/W and O/W/O double emulsions, without the need for time-consuming surface treatment of the 3D printed microfluidic device architecture. Finally, we show that we can apply this device platform to generate hollow sphere microgels. Full article

Amphoteric polyacrylamide (AmPAM) has been widely used in a variety of industrial areas and the adsorption behavior of AmPAM plays a crucial role in its applications. In this study, a series of AmPAMs with various molecular weights (MW) were synthesized; and their impact on dry strength of fiber networks or paper was assessed. The results showed that the optimal MW of AmPAM for strength enhancement ranged between 300 and 500 k. More importantly, the adsorption behaviors of three typical AmPAM samples on silica (model substrate) and cellulose surfaces were revealed using a quartz crystal microbalance with dissipation monitoring (QCM-D) in situ and in real time. The adsorption dynamics of AmPAM and the conformation of the adlayers were further derived. The results indicated that a relatively high adsorption amount was achieved under the conditions of a high polymer concentration, a medium pH close to its isoelectric point (IEP), a mild ionic strength, and a high charged surface; whereas the MW of AmPAM had little effect on the equilibrium adsorption mass of AmPAM, but significantly affected the conformation of adsorbed layer on substrates. Based on the adsorption behaviors of AmPAM, the explanation of the best dry strength achieved in a narrow range of MW of AmPAM is proposed. It was concluded that the appropriate balance between bridging and flocculation, penetration into fiber pores, and conformation were only achieved in the optimal MW range of AmPAM. The findings obtained from in this work enable us to better understand the adsorption behaviors of polyampholyte, and provide a guideline on molecular design of AmPAM and its applications from both fundamental and practical points of view. Full article

In this work, we prepared electrically conductive self-healing nanocomposites. The material consists of multi-walled carbon nanotubes (MWCNT) that are dispersed into thermally reversible crosslinked polyketones. The reversible nature is based on both covalent (Diels-Alder) and non-covalent (hydrogen bonding) interactions. The design allowed for us to tune the thermomechanical properties of the system by changing the fractions of filler, and diene-dienophile and hydroxyl groups. The nanocomposites show up to 1 × 10⁴ S/m electrical conductivity, reaching temperatures between 120 and 150 °C under 20–50 V. The self-healing effect, induced by electricity was qualitatively demonstrated as microcracks were repaired. As pointed out by electron microscopy, samples that were already healed by electricity showed a better dispersion of MWCNT within the polymer. These features point toward prolonging the service life of polymer nanocomposites, improving the product performance, making it effectively stronger and more reliable. Full article

The aim of this work is to investigate the effect of the fortification level of nanowollastonite on urea-formaldehyde resin (UF) and its effect on mechanical and physical properties of oriented strand lumbers (OSL). Two resin contents are applied, namely, 8% and 10%. Nanowollastonite is mixed with the resin at two levels (10% and 20%). It is found that the fortification of UF resin with 10% nanowollastonite can be considered as an optimum level. When nanowollastonite content is higher (that is, 20%), higher volume of UF resin is left over from the process of sticking the strips together, and therefore is absorbed by wollastonite nanofibers. The mechanism involved in the fortification of UF resin with nanowollastonite, which results in an improvement of thickness swelling values, can be attributed to the following two main factors: (i) nanowollastonite compounds making active bonds with the cellulose hydroxyl groups, putting them out of reach for bonding with the water molecules and (ii) high thermal conductivity coefficient of wollastonite improving the transfer of heat to different layers of the OSL mat, facilitating better and more complete resin curing. Since nanowollastonite contributes to making bonds between the wood strips, which consequently improves physical and mechanical properties, its use can be safely recommended in the OSL production process to improve the physical and mechanical properties of the panel. Full article

Flexible wearable pressure sensors have received extensive attention in recent years because of the promising application potentials in health management, humanoid robots, and human machine interfaces. Among the many sensory performances, the high sensitivity is an essential requirement for the practical use of flexible sensors. Therefore, numerous research studies are devoted to improving the sensitivity of the flexible pressure sensors. The fiber assemblies are recognized as an ideal substrate for a highly sensitive piezoresistive sensor because its three-dimensional porous structure can be easily compressed and can provide high interconnection possibilities of the conductive component. Moreover, it is expected to achieve high sensitivity by raising the porosity of the fiber assemblies. In this paper, the three-dimensional reduced graphene oxide/polyolefin elastomer (RGO/POE) nanofiber composite aerogels were prepared by chemical reducing the graphene oxide (GO)/POE nanofiber composite aerogels, which were obtained by freeze drying the mixture of the GO aqueous solution and the POE nanofiber suspension. It was found that the volumetric shrinkage of thermoplastic POE nanofibers during the reduction process enhanced the compression mechanical strength of the composite aerogel, while decreasing its sensitivity. Therefore, the composite aerogels with varying POE nanofiber usage were prepared to balance the sensitivity and working pressure range. The results indicated that the composite aerogel with POE nanofiber/RGO proportion of 3:3 was the optimal sample, which exhibits high sensitivity (ca. 223 kPa⁻¹) and working pressure ranging from 0 to 17.7 kPa. In addition, the composite aerogel showed strong stability when it is either compressed with different frequencies or reversibly compressed and released 5000 times. Full article

We investigated the micellar behavior of a series of asymmetric polystyrene-block-poly(4-vinylpyridine) (PS-b-P4VP) block copolymers in different P4VP-selective alcoholic solvents. The micellar behavior was further correlated with the spectroscopic ellipsometry results obtained on swelling of PS and P4VP polymer films in the corresponding solvent vapors. The time-resolved (in situ) dynamic light scattering (DLS) measurements, in combination with (ex situ) electron microscopy imaging, revealed information about the aggregation state of PS-b-P4VP BCP in different alcohols and the effect of heat treatment. The ellipsometry measurements allowed us to estimate the difference in solvent selectivity toward PS/P4VP pair. Both DLS and ellipsometric studies suggested that less polar alcohols (i.e., 1-propanol, 1-butanol, and 1-pentanol) are likely to be close to each other in terms of their selectivity toward PS/P4VP pair, whereas more polar ethanol and methanol show the highest and the lowest affinity toward P4VP, respectively. Full article

The study presents a comparative analysis for two types of polymer fillers used during the processing of polypropylene by the injection molding technique. The aim of the study was to assess the usefulness of buckwheat husk waste as an alternative to the widely used wood fiber fillers. For this purpose, we prepared composite samples containing 10, 30 and 50 wt % of the filler, which were subjected to mechanical tests, thermal analysis, and structural observations in order to evaluate and compare their properties. Additionally, we evaluated the effectiveness of the composite system’s compatibility by using maleic anhydride grafted polypropylene (PP-g-MA). The results of mechanical tests confirmed a more effective reinforcement mechanism for wood fibers; however, with the addition of PP-g-MA compatibilizer, these differences were significantly reduced: we observed a 14% drop for tensile modulus and 5% for strength. This suggests high susceptibility to this type of adhesion promoter, also confirmed by SEM observations. The paper also discusses rheological measurements conducted on a rotational rheometer, which allowed to confirm more favorable flow characteristics for composites based on buckwheat husks. Full article

Polycaprolactone (PCL) and polylactide (PLA) are the two most common biodegradable polymers with potential use in oral applications. Both polymers undergo mainly slow hydrolytic degradation in the human body. However, specific conditions of the oral cavity, like elevated temperature, low pH, and presence of saliva affect the rate of hydrolysis. The study examined the properties of solid samples of PCL and PLA subjected to degradation in phosphate buffered saline (PBS) and artificial saliva (AS) at temperatures of 37 or 42 °C, and pH values 2 or 7.4. A number of tests were performed, including measurement of the degree of swelling, weight loss, molecular weight, differential scanning calorimetry, and thermogravimetry of polymers, as well as hardness and tensile strength. Additionally, topography and stiffness of surfaces using atomic force microscopy are presented. It has been noticed that in the artificial saliva, the processes of polymer degradation occur slightly more slowly, and the effects of temperature and pH are less pronounced. We believe that a layer of porcine gastric mucin from artificial saliva that adsorbed on the surface of polymers may have a key role in the observed differences; this layer resembles protective mucin coating tissues in the oral cavity. Full article

This study investigated the pore characterization of polyurethane (PU) foam as a necessary step in water filtration membrane fabrication. Porous material characterization is essential for predicting membrane performance, strength, durability, surface feel, and to understand the transport mechanisms using modeling and simulations. Most existing pore characterization techniques are relatively costly, time-consuming, subjective, and have cumbersome sample preparations. This study focused on using three relatively inexpensive imaging systems: a black box, Canon camera (EOS760D), and LaserJet scanner (M1132 MFP). Two standard, state-of-the-art imaging systems were used for comparison: a stereomicroscope and a scanning electron microscope. Digital images produced by the imaging systems were used with a MATLAB algorithm to determine the surface porosity, pore area, and shape factor of the polyurethane foam in an efficient manner. The results obtained established the compatibility of the image analysis algorithm with the imaging systems. The black box results were found to be more comparable to both the stereomicroscope and SEM systems than those of the Canon camera and scanner imaging systems. Indeed, the current research effort demonstrates the possibility of substrate characterization with inexpensive imaging systems. Full article

: Short-fiber-reinforced thermoplastics are popular for improving the mechanical properties exhibited by pristine thermoplastic materials. Due to the inherent conflict between strength and ductility, there are only a few successful cases of simultaneous enhancement of these two properties in polymer composite components. The objective of this work was to explore the feasibility of simultaneous enhancement of strength and ductility in ABS-based composites with short-carbon and Kevlar fiber reinforcement by material extrusion 3D printing (ME3DP). Microstructure characterization and measurement of thermal and mechanical properties were conducted to evaluate the fiber-reinforced ABS. The influence of printing raster orientation and build direction on the mechanical properties of material extrusion of 3D-printed composites was analyzed. Experimental results demonstrated that the reinforcement of the ABS-based composites by short-carbon and Kevlar fibers under optimized 3D-printing conditions led to balanced flexural strength and ductility. The ABS-based composites with a raster orientation of ±45° and side build direction presented the highest flexural behaviors among the samples in the current study. The main reason was attributed to the printed contour layers and the irregular zigzag paths, which could delay the initiation and propagation of microcracks. Full article