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Search Results (422)

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Keywords = chemical explosion

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23 pages, 1746 KiB  
Review
Advanced Modification Strategies of Plant-Sourced Dietary Fibers and Their Applications in Functional Foods
by Yansheng Zhao, Ying Shao, Songtao Fan, Juan Bai, Lin Zhu, Ying Zhu and Xiang Xiao
Foods 2025, 14(15), 2710; https://doi.org/10.3390/foods14152710 - 1 Aug 2025
Viewed by 374
Abstract
Plant-sourced Dietary Fibers (PDFs) have garnered significant attention due to their multifaceted health benefits, particularly in glycemic control, lipid metabolism regulation, and gut microbiota modulation. This review systematically investigates advanced modification strategies, including physical, chemical, bioengineering, and hybrid approaches, to improve the physicochemical [...] Read more.
Plant-sourced Dietary Fibers (PDFs) have garnered significant attention due to their multifaceted health benefits, particularly in glycemic control, lipid metabolism regulation, and gut microbiota modulation. This review systematically investigates advanced modification strategies, including physical, chemical, bioengineering, and hybrid approaches, to improve the physicochemical properties and bioactivity of PDFs from legumes, cereals, and other sources. Key modifications such as steam explosion, enzymatic hydrolysis, and carboxymethylation significantly improve solubility, porosity, and functional group exposure, thereby optimizing the health-promoting effects of legume-sourced dietary fiber. The review further elucidates critical structure–function relationships, highlighting PDF’s prebiotic potential, synergistic interactions with polyphenols and proteins, and responsive designs for targeted nutrient delivery. In functional food applications, cereal-sourced dietary fibers serve as a versatile functional ingredient in engineered foods including 3D-printed gels and low-glycemic energy bars, addressing specific metabolic disorders and personalized dietary requirements. By integrating state-of-the-art modification techniques with innovative applications, this review provides comprehensive insights into PDF’s transformative role in advancing functional foods and personalized nutrition solutions. Full article
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13 pages, 1717 KiB  
Article
High-Performance Hydrogen Gas Sensor Based on Pd-Doped MoS2/Si Heterojunction
by Enyu Ma, Zihao Xu, Ankai Sun, Shuo Yang and Jianyu Jiang
Sensors 2025, 25(15), 4753; https://doi.org/10.3390/s25154753 - 1 Aug 2025
Viewed by 222
Abstract
High-performance hydrogen gas sensors have gained considerable interest for their crucial function in reducing H2 explosion risk. Although MoS2 has good potential for chemical sensing, its application in hydrogen detection at room temperature is limited by slow response and incomplete recovery. [...] Read more.
High-performance hydrogen gas sensors have gained considerable interest for their crucial function in reducing H2 explosion risk. Although MoS2 has good potential for chemical sensing, its application in hydrogen detection at room temperature is limited by slow response and incomplete recovery. In this work, Pd-doped MoS2 thin films are deposited on a Si substrate, forming Pd-doped MoS2/Si heterojunctions via magnetron co-sputtering. The incorporation of Pd nanoparticles significantly enhances the catalytic activity for hydrogen adsorption and facilitates more efficient electron transfer. Owing to its distinct structural characteristics and sharp interface properties, the fabricated Pd-doped MoS2/Si heterojunction device exhibits excellent H2 sensing performance under room temperature conditions. The gas sensor device achieves an impressive sensing response of ~6.4 × 103% under 10,000 ppm H2 concentration, representing a 110% improvement compared to pristine MoS2. Furthermore, the fabricated heterojunction device demonstrates rapid response and recovery times (24.6/12.2 s), excellent repeatability, strong humidity resistance, and a ppb-level detection limit. These results demonstrate the promising application prospects of Pd-doped MoS2/Si heterojunctions in the development of advanced gas sensing devices. Full article
(This article belongs to the Special Issue 2D Materials for Advanced Sensing Technology)
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25 pages, 4318 KiB  
Article
Real Reactive Micropolar Spherically Symmetric Fluid Flow and Thermal Explosion: Modelling and Existence
by Angela Bašić-Šiško
Mathematics 2025, 13(15), 2448; https://doi.org/10.3390/math13152448 - 29 Jul 2025
Viewed by 178
Abstract
A model for the flow and thermal explosion of a micropolar gas is investigated, assuming the equation of state for a real gas. This model describes the dynamics of a gas mixture (fuel and oxidant) undergoing a one-step irreversible chemical reaction. The real [...] Read more.
A model for the flow and thermal explosion of a micropolar gas is investigated, assuming the equation of state for a real gas. This model describes the dynamics of a gas mixture (fuel and oxidant) undergoing a one-step irreversible chemical reaction. The real gas model is particularly suitable in this context because it more accurately reflects reality under extreme conditions, such as high temperatures and high pressures. Micropolarity introduces local rotational dynamic effects of particles dispersed within the gas mixture. In this paper, we first derive the initial-boundary value system of partial differential equations (PDEs) under the assumption of spherical symmetry and homogeneous boundary conditions. We explain the underlying physical relationships and then construct a corresponding approximate system of ordinary differential equations (ODEs) using the Faedo–Galerkin projection. The existence of solutions for the full PDE model is established by analyzing the limit of the solutions of the ODE system using a priori estimates and compactness theory. Additionally, we propose a numerical scheme for the problem based on the same approximate system. Finally, numerical simulations are performed and discussed in both physical and mathematical contexts. Full article
(This article belongs to the Special Issue Fluid Mechanics, Numerical Analysis, and Dynamical Systems)
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29 pages, 9521 KiB  
Article
The Chemical Fingerprint of Smokeless Powders: Insights from Headspace Odor Volatiles
by Miller N. Rangel, Andrea Celeste Medrano, Haylie Browning, Shawna F. Gallegos, Sarah A. Kane, Nathaniel J. Hall and Paola A. Prada-Tiedemann
Powders 2025, 4(3), 21; https://doi.org/10.3390/powders4030021 - 29 Jul 2025
Viewed by 780
Abstract
Smokeless powders are a commonly used low explosive within the ammunition industry. Their ease of purchase has allowed criminals to use these products to build improvised explosive devices. Canines have become a vital tool in locating such improvised devices. With differing fabrication processes, [...] Read more.
Smokeless powders are a commonly used low explosive within the ammunition industry. Their ease of purchase has allowed criminals to use these products to build improvised explosive devices. Canines have become a vital tool in locating such improvised devices. With differing fabrication processes, one of the most difficult challenges for canine handlers is the optimal selection of training aids to choose as odor targets to allow for broad generalization. Several studies have been underway to understand the chemical odor characterization of smokeless powders, which can help provide canine teams with essential information to understand odor signatures from powder varieties. In this study, a SPME method optimization was conducted using unburned smokeless powders to provide a chemical odor profile assessment. Concurrently, statistical analysis using PCA and Spearman’s rank correlations was performed to explore whether odor volatile composition depicted associations between and within powder brands. The results showed that a longer extraction time (24 h) was optimal across all powders, as this yielded higher compound abundance and number of extracted odor volatiles. The optimal SPME fiber varied per powder, depicting the complexity of powder composition. There were 66 highly frequent compounds among the 18 powders, including 2-ethyl-1-hexanol, diphenylamine (DPA), and dibutyl phthalate. Principal component analysis (PCA) showed that while powders may be of the same type (single/double base), they can still portray clustering differences across and within brands. The Spearman’s rank correlation within powder type suggested that the double-base powders had a slightly higher similarity index when compared with the single-base powder types. Understanding the volatile odor profiles of various smokeless powders can enhance canine training by informing the selection of effective training aids and supporting odor generalization. Full article
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37 pages, 4320 KiB  
Article
Proof of Concept for Enhanced Sugar Yields and Inhibitors Reduction from Aspen Biomass via Novel, Single-Step Nitrogen Explosive Decompression (NED 3.0) Pretreatment Method
by Damaris Okafor, Lisandra Rocha-Meneses, Vahur Rooni and Timo Kikas
Energies 2025, 18(15), 4026; https://doi.org/10.3390/en18154026 - 29 Jul 2025
Viewed by 261
Abstract
The transition to sustainable energy sources has intensified interest in lignocellulosic biomass (LCB) as a feedstock for second-generation biofuels. However, the inherent structural recalcitrance of LCB requires the utilization of an effective pretreatment to enhance enzymatic hydrolysis and subsequent fermentation yields. This manuscript [...] Read more.
The transition to sustainable energy sources has intensified interest in lignocellulosic biomass (LCB) as a feedstock for second-generation biofuels. However, the inherent structural recalcitrance of LCB requires the utilization of an effective pretreatment to enhance enzymatic hydrolysis and subsequent fermentation yields. This manuscript presents a novel, single-step, and optimized nitrogen explosive decompression system (NED 3.0) designed to address the critical limitations of earlier NED versions by enabling the in situ removal of inhibitory compounds from biomass slurry and fermentation inefficiency at elevated temperatures, thereby reducing or eliminating the need for post-treatment detoxification. Aspen wood (Populus tremula) was pretreated by NED 3.0 at 200 °C, followed by enzymatic hydrolysis and fermentation. The analytical results confirmed substantial reductions in common fermentation inhibitors, such as acetic acid (up to 2.18 g/100 g dry biomass) and furfural (0.18 g/100 g dry biomass), during early filtrate recovery. Hydrolysate analysis revealed a glucose yield of 26.41 g/100 g dry biomass, corresponding to a hydrolysis efficiency of 41.3%. Fermentation yielded up to 8.05 g ethanol/100 g dry biomass and achieved a fermentation efficiency of 59.8%. Inhibitor concentrations in both hydrolysate and fermentation broth remained within tolerable limits, allowing for effective glucose release and sustained fermentation performance. Compared with earlier NED configurations, the optimized system improved sugar recovery and ethanol production. These findings confirm the operational advantages of NED 3.0, including reduced inhibitory stress, simplified process integration, and chemical-free operation, underscoring its potential for scalability in line with the EU Green Deal for bioethanol production from woody biomass. Full article
(This article belongs to the Section A4: Bio-Energy)
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17 pages, 3503 KiB  
Article
New Efficient High-Energy Materials Based on 4,6-Dinitrobenzimidazol-2-one Core: Simulations of Properties
by Jelena Tamuliene and Jonas Sarlauskas
Processes 2025, 13(8), 2386; https://doi.org/10.3390/pr13082386 - 27 Jul 2025
Viewed by 282
Abstract
In this study, the impact of incorporating energetic substituents such as -NO2, -NH2, -NH3, -N2 (both with perchlorate anion), and -N3 into 4,6-dinitrobenzimidazol-2-one on its detonation performance and stability was investigated. The DFT B3LYP/cc-pVTZ method [...] Read more.
In this study, the impact of incorporating energetic substituents such as -NO2, -NH2, -NH3, -N2 (both with perchlorate anion), and -N3 into 4,6-dinitrobenzimidazol-2-one on its detonation performance and stability was investigated. The DFT B3LYP/cc-pVTZ method was employed to evaluate key molecular properties: the HOMO–LUMO gap, cohesive energy, chemical hardness, and electronegativity. Based on these parameters, the resulting changes in chemical and thermal stability were assessed. The results achieved highlight the significant role of ionic bonding in enhancing both the stability and density of the compounds. Our results indicate that the benzimidazoles enriched by energetic groups possess energetic properties better than TNT, with some variants surpassing HMX. The analysis of the stability and sensitivity based on oxygen balance investigation suggests that by varying the incorporated substituents, it is possible to design both primary and secondary explosives from a common molecular scaffold. Full article
(This article belongs to the Special Issue Composite Materials Processing, Modeling and Simulation)
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36 pages, 8453 KiB  
Article
Software Supporting the Visualization of Hazardous Substance Emission Zones During a Fire at an Industrial Enterprise
by Yuri Matveev, Fares Abu-Abed, Olga Zhironkina and Sergey Zhironkin
Fire 2025, 8(7), 279; https://doi.org/10.3390/fire8070279 - 14 Jul 2025
Viewed by 498
Abstract
Mathematical modeling and computer visualization of hazardous zones of toxic substance cloud spread that occur during different accidents at industrial enterprises located near residential areas are in high demand to support the operational planning of evacuation measures and accident response. The possible chain-like [...] Read more.
Mathematical modeling and computer visualization of hazardous zones of toxic substance cloud spread that occur during different accidents at industrial enterprises located near residential areas are in high demand to support the operational planning of evacuation measures and accident response. The possible chain-like nature of fires and explosions of containers with toxic substances inside increases the importance of predicting changes in hazardous zone parameters in real time. The objective of this study is to develop algorithms for the development of a mathematical model of a hazardous zone during an explosion and fire at an enterprise. The subject of this study is a software tool created for the visualization of hazardous substance emission zones in real time, superimposed onto a development map to determine potential damage to human health and for the operational planning of evacuation measures. The proposed model takes into account variables such as the air temperature, wind speed and direction, the mass of the substance at each explosion and fire site, etc. C# and Visual Studio 2022 languages and an SQL database were used to create a software tool for visualizing the hazardous area. The testing of the calculation model and software used for the visualization of the hazardous zones of toxic substance cloud spread are presented on the basis of explosion cases involving a railway tank containing ammonia and the combustion of polyvinyl chloride at a chemical industry enterprise. The results confirmed the operability of the software and the prospects of its use in regard to the mitigation of the consequences of human-made accidents. Full article
(This article belongs to the Special Issue Advances in Industrial Fire and Urban Fire Research: 2nd Edition)
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13 pages, 3158 KiB  
Article
Process Safety Assessment of the Entire Nitration Process of Benzotriazole Ketone
by Yingxia Sheng, Qianjin Xiao, Hui Hu, Tianya Zhang and Guofeng Guan
Processes 2025, 13(7), 2201; https://doi.org/10.3390/pr13072201 - 9 Jul 2025
Viewed by 419
Abstract
To ensure the inherent safety of fine chemical nitration processes, the nitration reaction of benzotriazole ketone was selected as the research object. The thermal decomposition and reaction characteristics of the nitration system were studied using a combination of differential scanning calorimetry (DSC), reaction [...] Read more.
To ensure the inherent safety of fine chemical nitration processes, the nitration reaction of benzotriazole ketone was selected as the research object. The thermal decomposition and reaction characteristics of the nitration system were studied using a combination of differential scanning calorimetry (DSC), reaction calorimetry (RC1), and accelerating rate calorimetry (ARC). The results showed that the nitration product released 455.77 kJ/kg of heat upon decomposition, significantly higher than the 306.86 kJ/kg of the original material, indicating increased thermal risk. Through process hazard analysis based on GB/T 42300-2022, key parameters such as the temperature at which the time to maximum rate is 24 h under adiabatic conditions (TD24), maximum temperature of the synthesis reaction (MTSR), and maximum temperature for technical reason (MTT) were determined, and the reaction was classified as hazard level 5, suggesting a high risk of runaway and secondary explosion. Process intensification strategies were then proposed and verified by dynamic calorimetry: the adiabatic temperature increase (ΔTad) was reduced from 86.70 °C in the semi-batch reactor to 19.95 °C in the optimized continuous process, effectively improving thermal safety. These findings provide a reliable reference for the quantitative risk evaluation and safe design of nitration processes in fine chemical manufacturing. Full article
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10 pages, 206 KiB  
Review
Chemicals in Medical Laboratory and Its Impact on Healthcare Workers and Biotic Factors: Analysis Through the Prism of Environmental Bioethics
by Manjeshwar Shrinath Baliga, Rashmi T. D’souza, Lal P. Madathil, Russell F. DeSouza, Arnadi R. Shivashankara and Princy L. Palatty
Laboratories 2025, 2(3), 14; https://doi.org/10.3390/laboratories2030014 - 4 Jul 2025
Viewed by 390
Abstract
From an occupational health perspective, if not stored, handled, and disposed of properly, laboratory chemicals exhibit hazardous properties such as flammability, corrosion, and explosibility. Additionally, they can also cause a range of health effects in handlers, including irritation, sensitization, and carcinogenicity. Additionally, the [...] Read more.
From an occupational health perspective, if not stored, handled, and disposed of properly, laboratory chemicals exhibit hazardous properties such as flammability, corrosion, and explosibility. Additionally, they can also cause a range of health effects in handlers, including irritation, sensitization, and carcinogenicity. Additionally, the chemical waste generated during the planned assay is a significant byproduct and, if left untreated, can cause detrimental effects on both living organisms and non-living elements when released into the environment. Chemically, laboratory waste contains reagents, organic and inorganic compounds, and diagnostic stains. These agents are more toxic and hazardous than residential waste and affect the personnel handling them and the environments in which they are released. Considering this, it is crucial to adhere to waste management regulations during the various stages including generation, segregation, collection, storage, transportation, and treatment. This is extremely important and necessary if we are to avoid harm to individuals and environmental contamination. This review encompasses the examination of laboratory medical waste, various categories of chemical waste, and strategies to minimize and ensure the safe disposal of these toxic agents. As far as the authors are aware, this is the first review that focuses on the effects of laboratory-generated chemical wastes and environmental ethics. This is a neglected topic in healthcare education, and this review will serve as a valuable resource for students. Full article
(This article belongs to the Special Issue Exposure and Risk in the Laboratory)
15 pages, 2295 KiB  
Article
A Deep Learning Approach for Spatiotemporal Feature Classification of Infrasound Signals
by Xiaofeng Tan, Xihai Li, Hongru Li, Xiaoniu Zeng, Shengjie Luo and Tianyou Liu
Geosciences 2025, 15(7), 251; https://doi.org/10.3390/geosciences15070251 - 2 Jul 2025
Viewed by 250
Abstract
Infrasound signal classification remains a critical challenge in geophysical monitoring systems, where classification performance is fundamentally constrained by feature extraction efficacy. Existing two-dimensional feature extraction methods suffer from inadequate representation of spatiotemporal signal dynamics, leading to performance degradation in long-distance detection scenarios. To [...] Read more.
Infrasound signal classification remains a critical challenge in geophysical monitoring systems, where classification performance is fundamentally constrained by feature extraction efficacy. Existing two-dimensional feature extraction methods suffer from inadequate representation of spatiotemporal signal dynamics, leading to performance degradation in long-distance detection scenarios. To overcome these limitations, we present a novel classification framework that effectively captures spatiotemporal infrasound characteristics through Gramian Angular Field (GAF) transformation. The proposed method introduces an innovative encoding scheme that transforms one-dimensional infrasonic waveforms into two-dimensional GAF images while preserving crucial temporal dependencies. Building upon this representation, we develop an advanced hybrid deep learning architecture that integrates ConvLSTM networks to simultaneously extract and correlate spatial and spectral features. Extensive experimental validation on both chemical explosion and seismic infrasound datasets shows our approach achieves 92.4% classification accuracy, demonstrating consistent superiority over four state-of-the-art benchmark methods. These findings demonstrate the effectiveness of the proposed method. Full article
(This article belongs to the Section Geophysics)
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14 pages, 1053 KiB  
Article
Agro-Food and Lignocellulosic Urban Wastes as Sugar-Rich Substrates for Multi-Product Oil-Based Biorefineries
by Alberto Rodríguez-López, María José Negro, José Luis Fernández-Rojo, Ignacio Ballesteros and Antonio D. Moreno
Appl. Sci. 2025, 15(13), 7240; https://doi.org/10.3390/app15137240 - 27 Jun 2025
Viewed by 318
Abstract
The effective use of biowaste resources becomes crucial for the development of bioprocessing alternatives to current oil- and chemical-based value chains. Targeting the development of multi-product biorefinery approaches benefits the viability and profitability of these process schemes. Certain oleaginous microorganisms, such as oleaginous [...] Read more.
The effective use of biowaste resources becomes crucial for the development of bioprocessing alternatives to current oil- and chemical-based value chains. Targeting the development of multi-product biorefinery approaches benefits the viability and profitability of these process schemes. Certain oleaginous microorganisms, such as oleaginous red yeast, can co-produce industrially relevant bio-based products. This work aims to explore the use of industrial and urban waste as cost-effective feedstock for producing microbial oil and carotenoids using Rhodosporidium toruloides. The soluble fraction, resulting from homogenization, crushing, and centrifugation of discarded vegetable waste, was used as substrate under a pulse-feeding strategy with a concentrated enzymatic hydrolysate from municipal forestry residue obtained after steam explosion pretreatment (190 °C, 10 min, and 40 mg H2SO4/g residue). Additionally, the initial nutrient content was investigated to enhance process productivity values. The promising results of these cultivation strategies yield a final cell concentration of 36.4–55.5 g/L dry cell weight (DCW), with an intracellular lipid content of up to 42–45% (w/w) and 665–736 µg/g DCW of carotenoids. These results demonstrate the potential for optimizing the use of waste resources to provide effective alternative uses to current biowaste management practices, also contributing to the market of industrially relevant products with lower environmental impacts. Full article
(This article belongs to the Special Issue Waste Valorization, Green Technologies and Circular Economy)
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17 pages, 494 KiB  
Review
Liquid Hot Water and Steam Explosion Pretreatment Methods for Cellulosic Raw Materials: A Review
by Evgenia K. Gladysheva
Polymers 2025, 17(13), 1783; https://doi.org/10.3390/polym17131783 - 27 Jun 2025
Viewed by 521
Abstract
Cellulosic raw materials are the most common source of carbon on Earth and are in great demand for the production of high-value-added products. Cellulosic feedstocks represent a strong matrix consisting of cellulose, lignin, and hemicelluloses. The efficient transformation of cellulosic raw materials into [...] Read more.
Cellulosic raw materials are the most common source of carbon on Earth and are in great demand for the production of high-value-added products. Cellulosic feedstocks represent a strong matrix consisting of cellulose, lignin, and hemicelluloses. The efficient transformation of cellulosic raw materials into fermentable sugars requires the use of effective pretreatment strategies. The methods employed for pretreatment should be efficient, have low operating costs, and exhibit lower environmental impact. The present review describes pretreatment methods like liquid hot water (LHW) and steam explosion (SE) and highlights peculiar features, benefits and disadvantages of these processes. The effectiveness of these pretreatment methods and their effect on cellulosic raw materials strongly depends on the type of feedstock (component composition), pretreatment method, and pretreatment conditions (pressure, temperature, time, etc.). The LHW pretreatment requires neither addition of chemicals and catalysts nor grinding stage, but requires high energy inputs. The SE pretreatment is regarded as environmentally friendly and requires lower energy inputs, but contributes to the formation of toxic compounds. The life cycle assessment approach demonstrated that the SE pretreatment outperforms dilute acid pretreatment methods and allows the reduction of energy inputs, thereby improving the environmental performance of the process, while the LHW method improves long-term energy security and creates a greener future. Full article
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21 pages, 2990 KiB  
Review
Geothermal Lithium Extraction Technology: Research Status and Prospects
by Bo Zhang, Feng Wang, Ronggang Wang, Yuhan Shang, Feng Li, Mengjiao Li and Tao Wang
Energies 2025, 18(12), 3146; https://doi.org/10.3390/en18123146 - 16 Jun 2025
Viewed by 586
Abstract
With the explosive growth in global lithium demand driven by the new energy industry, traditional lithium extraction methods face critical challenges such as resource scarcity, environmental pressure, and high energy consumption, necessitating sustainable alternatives. Under such circumstances, geothermal brine has emerged as a [...] Read more.
With the explosive growth in global lithium demand driven by the new energy industry, traditional lithium extraction methods face critical challenges such as resource scarcity, environmental pressure, and high energy consumption, necessitating sustainable alternatives. Under such circumstances, geothermal brine has emerged as a critical lithium resource, attracting significant attention due to advancements in efficient extraction technologies. This review establishes a comprehensive framework for analyzing geothermal lithium extraction technologies, with the following key contributions: an in-depth analysis of resource characteristics and development advantages, an innovative technical evaluation and performance comparison, and strategic pathways for technological synergy and industrial integration. This article reviews the global distribution and characteristics of lithium resources, analyzes the advantages and primary methods of geothermal lithium extraction, and examines key challenges such as high energy consumption and environmental impacts. Furthermore, future development directions are outlined. Currently, applicable technologies for geothermal lithium extraction include evaporation–crystallization, chemical precipitation, adsorption, solvent extraction, electrochemical methods, and membrane separation. Among these, membrane separation, particularly forward osmosis (FO), is identified as a pivotal research focus. The industrialization of geothermal lithium extraction and its integration with other industries are expected to shape future trends. This review not only provides critical insights and optimization strategies for geothermal lithium resource development, but also establishes a theoretical foundation for the green transition and sustainable utilization of resources in the global new energy industry. Full article
(This article belongs to the Section H: Geo-Energy)
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24 pages, 2652 KiB  
Article
Influence of Water Regeneration on Chemical and Process Indices in an Energy-Integrated PVC Production Process
by Arelmys Bustamante-Miranda, Eduardo Aguilar-Vásquez, Miguel Ramos-Olmos, Segundo Rojas-Flores and Ángel Darío González-Delgado
Polymers 2025, 17(12), 1639; https://doi.org/10.3390/polym17121639 - 13 Jun 2025
Viewed by 757
Abstract
Water regeneration in PVC production is a key issue to consider, given the high freshwater consumption rate of the process. This research evaluates the inherent safety of poly(vinyl chloride) (PVC) production via suspension polymerization by implementing mass and energy integration strategies in combination [...] Read more.
Water regeneration in PVC production is a key issue to consider, given the high freshwater consumption rate of the process. This research evaluates the inherent safety of poly(vinyl chloride) (PVC) production via suspension polymerization by implementing mass and energy integration strategies in combination with wastewater regeneration under a zero-liquid-discharge (ZLD) approach. The impact of these integrations on process safety was examined by considering the risks associated with the handling of hazardous materials and critical operations, as well as the reduction in waste generation. To this end, the Inherent Safety Index (ISI) methodology was employed, which quantifies hazards based on factors such as toxicity and flammability, enabling the identification of risks arising from system condition changes due to the implementation of sustainable water treatment technologies. Although the ISI methodology has been applied to various chemical processes, there are few documented cases of its specific application in PVC plants that adopt circular production strategies and water resource sustainability. Therefore, in this study, ISI was used to thoroughly evaluate each stage of the process, providing a comprehensive picture of the safety risks associated with the use of sustainable technologies. The assessment was carried out using simulation software, computer-aided process engineering (CAPE) methodologies, and information obtained from safety repositories and expert publications. Specifically, the Chemical Safety Index score was 22 points, with the highest risk associated with flammability, which scored 4 points, followed by toxicity (5 points), explosiveness (2 points), and chemical interactions, with 4 points attributed to vinyl chloride monomer (VCM). In the toxicity sub-index, both VCM and PVC received 5 points, while substances such as sodium hydroxide (NaOH) and sodium chloride (NaCl) scored 4 points. In the heat of reaction sub-index, the main reaction scored 3 points due to its high heat of reaction (−1600 kJ/kg), while the secondary reactions from PVA biodegradation scored 0 points for the anoxic reaction (−156.5 kJ/kg) and 3 points for the aerobic reaction (−2304 kJ/kg), significantly increasing the total index. The Process Safety Index scored 15 points, with the highest risk found in the inventory of hazardous substances within the inside battery limits (ISBL) of the plant, where a flow rate of 3241.75 t/h was reported (5 points). The safe equipment sub-index received 4 points due to the presence of boilers, burners, compressors, and reactors. The process structure scored 3 points, temperature 2, and pressure 1, reflecting the criticality of certain operating conditions. Despite sustainability improvements, the process still presented significant chemical and operational risks. However, the implementation of control strategies and safety measures could optimize the process, balancing sustainability and safety without compromising system viability. Full article
(This article belongs to the Special Issue Biodegradable and Functional Polymers for Food Packaging)
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14 pages, 4161 KiB  
Article
Examination of Over-Discharge Effects on a Cylindrical Lithium-Ion Battery via the Immersion of a Copper Strip in a Salt Solution
by Bayarmaa Tserendejid, Erdenebold Urtnasan and Jei-Pil Wang
Corros. Mater. Degrad. 2025, 6(2), 19; https://doi.org/10.3390/cmd6020019 - 28 May 2025
Viewed by 605
Abstract
Li-ion battery recycling is growing with better tech and eco-awareness. Explosions are possible during battery recycling due to their residual voltage. Proper battery discharge is vital to successful recycling. The goal of this study was to investigate a new method for discharging cylindrical [...] Read more.
Li-ion battery recycling is growing with better tech and eco-awareness. Explosions are possible during battery recycling due to their residual voltage. Proper battery discharge is vital to successful recycling. The goal of this study was to investigate a new method for discharging cylindrical batteries, utilizing a saltwater solution and copper conductors and analyzing the impact of both direct and indirect contact between the copper and the battery. A key variable impacting the discharge process was inconsistent spacing between the battery and the copper conductor. In the gap, the saltwater, functioning as an electrolyte solution, created an electrical short circuit, thus causing faster discharge. Because the battery was not in contact with the copper conductor during the discharge process, corrosion of the battery cap and valve occurred, leading to the battery’s anode and cathode elements dissolving into the solution. However, a near-total voltage drop of 99% was observed in the battery, indicating that it was almost completely discharged. Upon making contact with the copper strip during its discharge cycle, the battery exhibited no signs of corrosion. This report details the battery discharge process, encompassing an analysis of the electrochemical reaction, schematic diagrams, and a chemical analysis of the discharge precipitate. Full article
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