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Powders

Powders is an international, peer-reviewed, open access journal on particle/powder science and technology published quarterly online by MDPI.

All Articles (130)

This study assesses two Brazilian Type F fly ash samples (FA-A and FA-B), collected from the same thermoelectric complex in different years, to investigate their influence on the production of alkali-activated materials (AAMs). FA-A exhibited a slightly higher SiO2/Al2O3 ratio (3.52 vs. 3.34) and a finer average particle size (D50 = 19.7 μm vs. 30.8 μm) than FA-B. X-ray diffraction revealed that FA-A presented a broad amorphous halo between 15° and 35° (2θ), indicative of phases with low atomic ordering, which are more susceptible to dissolution and capable of supplying Si- and Al-rich species for the formation of alkali activation products. These differences directly affected reactivity and mechanical performance. After 1 day of curing, FA-A-based matrices achieved 88.5 MPa in compressive strength—approximately 100% higher than FA-B (44.2 MPa). However, FA-A suffered a 19.6% strength reduction after 28 days of curing, whereas FA-B showed only a 3.8% decrease over the same period, reflecting better long-term stability. FTIR confirmed Na2CO3 formation in FA-A, associated with excess sodium (Na/Al = 2.07 after 28 days), while SEM revealed unreacted spheres persisting in FA-B, consistent with its lower dissolution rate. Water absorption was also significantly different, with FA-B matrices reaching values up to 52% lower than FA-A after 7 days of curing. These results demonstrate that even slight variations in chemical composition and atomic ordering, even for ashes from the same plant, strongly influence the reactivity, microstructure, and mechanical performance of alkali-activated binders.

1 January 2026

Particle size distribution of the fly ash samples FA-A and FA-B.

This study presents an approach to synthesizing LTA-type zeolite from spodumene residue generated during a lithium extraction process. A residue was obtained after leaching β-spodumene with 2 mol/L phosphoric acid. After solid–liquid separation, the delithiated residue was first treated with 2 mol/L sodium hydroxide and then subjected to hydrothermal synthesis using sodium aluminate as an additional aluminum source. The resulting material was characterized by XRD, SEM-EDS, XPS, and FTIR, which collectively confirmed the formation of a crystalline material exhibiting the structural features, elemental composition, and morphological characteristics consistent with LTA-type zeolite. Additional analyses, including BET surface area, particle size distribution, and zeta potential measurements, were performed to further evaluate the physicochemical properties of the synthesized zeolite. The spodumene leach residue (SLR)-derived zeolite was further tested for its adsorption performance in heavy metal ions removal from a mixed ion solution containing Pb2+, Cu2+, Zn2+, and Ni2+ ions. The zeolite demonstrated a high selectivity for Pb2+, followed by moderate uptake of Cu2+, while Zn2+ and Ni2+ adsorption was minimal. These findings demonstrate that spodumene residue, a waste by-product of lithium processing, can be effectively upcycled into LTA zeolite suitable for heavy metal remediation in water treatment applications.

26 December 2025

XRD patterns of (a) virgin spodumene and (b) calcined spodumene compared to α- and β-spodumene references.

The growing regulatory scrutiny and the emerging trends towards natural products and clean labels have led to a particular focus on food supplements’ composition, including excipients. The objective of this study is to establish a methodological approach combining conventional techniques, i.e., tapped density and flowability testers, with more objective and quantitative ones to identify alternative powder excipients that can replace conventional ones in the development of solid-dose formulations without affecting their processing, workability, and mechanical properties. In the first phase, the alternative powder excipients were characterized in terms of cohesiveness, compressibility, and flow function coefficient. We then evaluated the possibility of using selected excipient combinations to totally and/or partially replace the conventional excipients within three nutraceutical formulations. Glyceryl behenate at 1–3% w/w could be considered as a viable alternative lubricant to magnesium stearate without compromising the rheological properties of the mixtures. Fructo-oligosaccharides showed a free-flowing behavior comparable to calcium phosphate and microcrystalline cellulose, improving the flowability and compressibility of the formulations. The study of powder rheology could be advantageous to formulate new products or reformulate existing ones in a time- and money-saving way, leading to high-quality products that can appeal to consumers in terms of health-functional effectiveness.

12 December 2025

Flow functions of magnesium stearate (MS) and glyceryl behenate (GB).

In recent years, sustainable recycling approaches for chicken eggshell waste have increased significantly worldwide due to environmental and circular economy benefits. This work aimed to synthesize and characterize a new calcium aluminate powder using chicken eggshell waste as an alternative source of calcium carbonate through mechanical activation and subsequent calcination. The starting formulation consisting of the eggshell waste (CaCO3):Al2O3 (1:1) ratio was subjected to a high-energy milling process for 0 h, 15 h and 30 h and subsequent calcination at 1200 °C for 4 h. The resulting calcium aluminate powders have been investigated using X-ray diffraction (XRD), differential thermal analysis (DTA), scanning electron microscopy (SEM), and photoluminescence techniques. After calcination, a calcium aluminate-based composite powder with an average crystallite size between 46.45 nm and 52.27 nm and a predominance of the CaAl2O4 phase was found. The calcium aluminate powders produced (milled for 15 h and 30 h and calcined at 1200 °C) showed a luminescent behavior, emitting characteristic violet light with a wavelength between 380 and 418 nm. Our findings may provide a novel technical pathway for recycling chicken eggshell waste into calcium aluminate powder with luminescent properties.

3 December 2025

Chicken eggshell waste: (A) Raw eggshell; (B) eggshell powder; and (C) particle morphology.

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Powders - ISSN 2674-0516