Aerospace — Open Access Journal

Winglets are commonly used drag-reduction and fuel-saving technologies in today’s aviation. The primary purpose of the winglets is to reduce the lift-induced drag, therefore improving fuel efficiency and aircraft performance. Traditional winglets are designed as fixed devices attached at the tips of the wings. However, because they are fixed surfaces, they give their best lift-induced drag reduction at a single design point. In this work, we propose the use of variable cant angle winglets which could potentially allow aircraft to get the best all-around performance (in terms of lift-induced drag reduction), at different angle-of-attack values. By using computational fluid dynamics, we study the influence of the winglet cant angle and sweep angle in the performance of a benchmark wing at a Mach number of 0.8395. The results obtained demonstrate that by carefully adjusting the cant angle, the aerodynamic performance can be improved at different angles of attack. Full article

The influence of model deformation needs to be corrected before the aerodynamic force data measured in the wind tunnel is applied to aircraft design. In order to obtain the aerodynamic forces on rigid model shape, this paper presents a fast correction method by establishing a mathematical modelling method connecting aerodynamic forces and wing section torsion. The aerodynamic force coefficients on rigid model shape can then be calculated quickly just by setting section torsion to zero. A 25-point simulation dataset of the High Reynolds Number Aero-Structural Dynamics (HIRENASD) model generated by Computational Fluid Dynamics (CFD) and Static Computational Aeroelasticity (CAE) approach is used to investigate the influence of section locations, basis function type, support radius, and deformation perturbation on the prediction accuracy. Finally, the present correction method is applied to predict the aerodynamic forces on the rigid shape of a NASA common research model. The results of parametric analysis and application show that the present correction method with the Wendland’s C6 function and a support radius of 1.0 can provide a reasonable prediction of aerodynamic forces on the rigid model shape. Full article

Cooling of gas turbine blades is critical to long term durability. Accurate prediction of blade metal temperature is a key component in the design of the cooling system. In this design space, spatial distribution of heat transfer coefficients plays a significant role. Large-Eddy Simulation (LES) has been shown to be a robust method for predicting heat transfer. Because of the high computational cost of LES as Reynolds number (Re) increases, most investigations have been performed at low Re of O(10⁴). In this paper, a two-pass duct with a 180° turn is simulated at Re = 100,000 for a stationary and a rotating duct at Ro = 0.2 and Bo = 0.5. The predicted mean and turbulent statistics compare well with experiments in the highly turbulent flow. Rotation-induced secondary flows have a large effect on heat transfer in the first pass. In the second pass, high turbulence intensities exiting the bend dominate heat transfer. Turbulent intensities are highest with the inclusion of centrifugal buoyancy and increase heat transfer. Centrifugal buoyancy increases the duct averaged heat transfer by 10% over a stationary duct while also reducing friction by 10% due to centrifugal pumping. Full article

Hybrid electric propulsion in the aviation field is becoming an effective alternative propulsion technology with potential advantages, including fuel savings, lower pollution, and reduced noise emission. On the one hand, the aeroengine manufacturers are working to improve fuel consumption and reduce pollutant emissions with new combustion systems; on the other hand, much attention is given to reducing the weight of the batteries increasing the energy density. Hybrid electric propulsion systems (HEPS) can take advantage of the synergy between two technologies by utilizing both internal combustion engines (ICEs) and electric motors (EMs) together, each operating at their respective optimum conditions. In the present work, some numerical investigations were carried out by using a zero-dimensional code able to simulate the flight mission of a turboprop aircraft, comparing fuel consumption and pollutant emissions of the original engine with other two smaller gas turbines working in hybrid configuration. An algorithm has been implemented to calculate the weight of the batteries for the different configurations examined, evaluating the feasibility of the hybrid propulsion system in terms of number of non-revenue passengers. Full article

Modern transport aircraft wings have reached near-peak levels of energy-efficiency and there is still margin for further relevant improvements. A promising strategy for improving aircraft efficiency is to change the shape of the aircraft wing in flight in order to maximize its aerodynamic performance under all operative conditions. In the present work, this has been developed in the framework of the Clean Sky 2 (REG-IADP) European research project, where the authors focused on the design of a multifunctional twistable trailing-edge for a Natural Laminar Flow (NLF) wing. A multifunctional wing trailing-edge is used to improve aircraft performance during climb and off-design cruise conditions in response to variations in speed, altitude and other flight parameters. The investigation domain of the novel full-scale device covers 5.15 m along the wing span and the 10% of the local wing chord. Concerning the wing trailing-edge, the preliminary structural and kinematic design process of the actuation system is completely addressed: three rotary brushless motors (placed in root, central and tip sections) are required to activate the inner mechanisms enabling different trailing-edge morphing modes. The structural layout of the thin-walled closed-section composite trailing-edge represents a promising concept, meeting both the conflicting requirements of load-carrying capability and shape adaptivity. Actuation system performances and aeroelastic deformations, considering both operative aerodynamic and limit load conditions, prove the potential of the proposed structural concept to be energy efficient and lightweight for real aircraft implementation. Finally, the performance assessment of the outer natural laminar flow (NLF) wing retrofitted with the multifunctional trailing-edge is performed by high-fidelity aerodynamic analyses. For such an NLF wing, this device can improve airplane aerodynamic efficiency during high speed climb conditions. Full article

Besides large-scale space missions, the spread of CubeSats for a variety of applications is increasingly requiring the development of systematic approaches for risk management. Being these applications are based on components with low TRL (Technology Readiness Level) or with limited performance data, it is required to define approaches which ensure a systematic perspective. This paper aims to present a reliability engineering approach based on FMECA (Failure Mode, Effects, and Criticality Analysis) to manage CubeSat reliability data and prioritize criticalities early in the design phase. The approach firstly proposes an alpha-numeric coding system to support the identification and labeling of failure modes for typical CubeSats’ items. Subsequently, each FMECA coefficient (i.e., Severity, Occurrence, Detectability) has been linked to the CubeSat’s structural properties, reducing subjectivity by means of techno-centric proxy indicators. The approach has been validated in the design phases of a 6-Units university CubeSat for the observation of M-Dwarf stars and binary systems. The performed analysis supported the design process and allowed to identify the major criticalities of the CubeSat design, as demonstrated in the extended case study included in the paper. The formalized method could be applied to design procedures for nano-satellites, as well as being expanded for research and development in a variety of space missions. Full article

Recycling carbon fibre is crucial in the reduction of waste from the increasing use of carbon fibre reinforced composites in industry. The reclaimed fibres, however, are usually short and discontinuous as opposed to the continuous virgin carbon fibre. In this work, short recycled carbon fibres (rCF) were mixed with flax and poly-lactic acid (PLA) fibres acting as the matrix to form nonwoven mats through wet-laying. The mats were compression moulded to produce composites with different ratios of rCF and flax fibre in the PLA matrix. Their flexural behaviour was examined through three-point-bending tests, and their morphological properties were characterised with scanning electron and optical microscopes. Experimental data showed that the flexural properties increased with higher rCF content, with the maximum being a flexural modulus of approximately 14 GPa and flexural strength of 203 MPa with a fibre volume fraction of 75% rCF and 25% flax fibre. The intimate mixing of the fibres contributed to a lesser reduction of flexural properties when increasing the flax fibre content. Full article

In recent years, the maturation of small satellite technology has led to their adoption for a variety of space missions. The next generation of small satellite missions, however, will likely have the satellites operating in formations or “constellations” to perform missions that are not currently possible. A key enabling technology for constellation-based missions is a miniaturized propulsion system that is capable of delivering the extremely low impulse levels required for maintaining precise relative position and orientation. Existing propulsion solutions for this regime suffer from compromises on power, safety, and cost that have limited their adoption. In this work, we describe a new, low-power micropropulsion concept based on the thermal decomposition of an inert chemical blowing agent (CBA) as the propellant. A meso-scale prototype device is designed, fabricated, and tested. The experimental results indicate that this concept, when appropriately scaled, is capable of providing thrust levels (∼1 $\mathsf{\mu }$N) and impulse-bits (∼0.1 $\mathsf{\mu }$N·s) that are commensurate with the intended application. Full article

The aerospace industry is now beginning to adopt Additive Manufacturing (AM), both for new aircraft design and to help improve aircraft availability (aircraft sustainment). However, MIL-STD 1530 highlights that to certify airworthiness, the operational life of the airframe must be determined by a damage tolerance analysis. MIL-STD 1530 also states that in this process, the role of testing is merely to validate or correct the analysis. Consequently, if AM-produced parts are to be used as load-carrying members, it is important that the $da/dN$ versus ΔK curves be determined and, if possible, a valid mathematical representation determined. The present paper demonstrates that for AM Ti-6Al-4V, AM 316L stainless steel, and AM AerMet 100 steel, the $da/dN$ versus ΔK curves can be represented reasonably well by the Hartman-Schijve variant of the NASGRO crack growth equation. It is also shown that the variability in the various AM $da/dN$ versus $\Delta K$ curves is captured reasonably well by using the curve determined for conventionally manufactured materials and allowing for changes in the threshold and the cyclic fracture toughness terms. Full article

In recent years, a growing emphasis on safety has driven various industries, both in manufacturing and service, to implement a Safety Management System (SMS) in their organisations. SMSs have also been widely implemented in aviation due to both regulatory requirements and voluntary implementation with the aim of decreasing incidents and accidents whilst reducing inefficiencies and costs stemming from the repercussions of safety failures. The aviation industry involves various players for the provision of services ranging from airline operations, maintenance, aerodrome operations, air traffic services, aircraft and component design, manufacturing, and training. Not all organisations in the aviation industry have implemented SMSs. Furthermore, SMS is currently not regulated for all aviation organisations. Whilst technology has played a key role in driving down the number of accidents and incidents in aviation, the growth in air traffic demands having programs in place to further drive down accident rates. In this context, this article provides an investigation to the regulatory framework for the implementation of SMSs in aviation, including the requirements stipulated by the International Civil Aviation Organisation (ICAO) and the status of SMS regulation of key National Aviation Authorities (NAA) and Military Aviation Authorities (MAA), with a focus on organisations involved in airworthiness including initial and continuing airworthiness. This article also investigates the challenges of implementing SMSs in organisations involved in Airworthiness, as well as the benefits that could be gained by service providers as well as NAA’s or MAA’s through SMSs. Full article

The turbine tip geometry can significantly alter the performance of the turbine stage; its design represents a challenge for a variety of reasons. Multiple disciplines are involved in its design and their requirements limit the creativity of the designer. Multi-Disciplinary Design Optimisation (MDO) offers the capability to improve the performance whilst satisfying all the design constraints. This paper presents a novel design of a turbine tip achieved via MDO techniques. A fully parametrised Computer-Aided Design (CAD) model of the turbine rotor is used to create the squealer geometry and to control the location of the cooling and dust holes. A Conjugate Heat Transfer Computational Fluid Dynamics (CFD) analysis is performed for evaluating the aerothermal performance of the component and the temperature the turbine operates at. A Finite Element (FE) analysis is then performed to find the stress level that the turbine has to withstand. A bi-objective optimisation reduces simultaneously the aerodynamic loss and the stress level. The Multipoint Approximation Method (MAM) recently enhanced for multi-objective problems is chosen to solve this optimisation problem. The paper presents its logic in detail. The novel geometry offers a significant improvement in the aerodynamic performance whilst reducing the maximum stress. The flow associated with the new geometry is analysed in detail to understand the source of the improvement. Full article

In this study, we develop a rigorous tracking control approach for quadrotor unmanned aerial vehicles (UAVs) with unknown dynamics, unknown physical parameters, and subject to unknown and unpredictable disturbances. In order to better estimate the unknown functions, seven interval type-2-adaptive fuzzy systems (IT2-AFSs) and five adaptive systems are designed. Then, a new IT2 adaptive fuzzy reaching sliding mode system (IT2-AFRSMS) which generates an optimal smooth adaptive fuzzy reaching sliding mode control law (AFRSMCL) using IT2-AFSs is introduced. The AFRSMCL is designed a way that ensures that its gains are efficiently estimated. Thus, the global proposed control law can effectively achieve the predetermined performances of the tracking control while simultaneously avoiding the chattering phenomenon, despite the approximation errors and all disturbances acting on the quadrotor dynamics. The adaptation laws are designed by utilizing the stability analysis of Lyapunov. A simulation example is used to validate the robustness and effectiveness of the proposed method of control. The obtained results confirm the results of the mathematical analysis in guaranteeing the tracking convergence and stability of the closed loop dynamics despite the unknown dynamics, unknown disturbances, and unknown physical parameters of the controlled system. Full article

When a laminar boundary layer is subjected to an adverse pressure gradient, laminar separation bubbles can occur. At low Reynolds numbers, the bubble size can be substantial, and the aerodynamic performance can be reduced considerably. At higher Reynolds numbers, the bubble bursting can determine the stall characteristics. For either setting, an active control that suppresses or delays laminar separation is desirable. A combined numerical and experimental approach was taken for investigating active flow control and its interplay with separation and transition for laminar separation bubbles for chord-based Reynolds numbers of Re ≈ 64,200–320,000. Experiments were carried out both in the wind tunnel and in free flight using an instrumented 1:5 scale model of the Aeromot 200S, which has a modified NACA 64₃-618 airfoil. The same airfoil was also used in the simulations and wind tunnel experiments. For a wide angle of attack range below stall, the flow separates laminar from the suction surface. Separation control via a dielectric barrier discharge plasma actuator and unsteady blowing through holes were investigated. For a properly chosen actuation amplitude and frequency, the Kelvin–Helmholtz instability results in strong disturbance amplification and a “roll-up” of the separated shear layer. As a result, an efficient and effective laminar separation control is realized. Full article

This paper investigates the design and flight test of two fixed wing aircraft connected at the wing tips. Connecting multiple aircraft introduces flexible modes into a typically rigid body system. These flexible modes make manual control of the entire system extremely difficult if not impossible. An autopilot system that seeks to keep this aircraft system wings level and a constant pitch angle is investigated here. The autopilot system is shown to work in an example simulation for a two body aircraft connected at the wing tips. An experimental aircraft system is also designed, built and flown with reasonable success proving the implementation of said controller on a real system. Full article

Annually, thousands of birds collide with aircraft. The impact usually has lethal consequences for the bird, the involved aircraft can experience severe damage. The highest bird strike risk occurs at low altitudes. Therefore, aircraft within the airport area as well as the adjacent approach and departure corridors are especially vulnerable to collisions with birds. To analyse risk-reducing measures in these areas, a fast-time bird strike simulation environment was developed. An open-source Air Traffic Management simulator was enhanced with a model to represent bird movements and to recognize bird strikes. To confirm the reproducibility of the outcome, Monte Carlo simulations were performed. They included bird movement data from one year and air traffic flight plans for various air traffic volumes. The number of strikes and near misses showed an expected variance within the individual replications. The results indicate that the predictability of the number of strikes and near misses increases with rising number of birds, and rising air traffic intensity. Thus, by considering simulation scenarios including bird movement information from all seasons and a sufficient air traffic volume, the described set-up leads to stable results. Full article

Aerospace vehicles are demanded to withstand harsh conditions with a low weight impact. Composites have been increasingly adopted to meet such performances but they are affected by sudden and barely visible failures when subjected to low velocity impacts. The design criteria and the maintenance tasks in a damage tolerant approach are unavoidably compromised. Structural Health Monitoring is expected to avoid typical accommodations employed during design and lifetime management by achieving a cost-effective and on condition maintenance. This paper describes the use of guided ultrasonic waves excited and sensed by permanently attached piezoelectric transducers for detection and localization of unforeseen and hidden flaws in composite structures. A composite stiffened structures designed for real scale components is investigated to test a multi-parameter detection technique capable of predicting different wave features affected by hidden failures to detect any possible change in the structure. Usually, propagation behavior is exploited to detect changes in the waveguide focusing on the analysis of an intrinsic feature of the propagating wave. Numerical simulations and measurements carried out on a real-scale aircraft structure demonstrate that increasing the observed characteristics improves the result making efficient the diagnosis. Furthermore, it is shown that accounting a multi-parameter analysis of ultrasonic data enhances the localization reliability making use of the same reconstruction algorithm with data fusion approach while facing with different kind of damages. Full article

Epoxy resins are one of the most widely used thermosets in different engineering fields, due to their chemical resistance and thermo-mechanical properties. Recently, bio-based thermoset resin systems have attracted significant attention given their environmental benefits related to the wide variety of available natural resources, as well as the resulting reduction in the use of petroleum feedstocks. During the last two decades, considerable improvement on the properties of bio-sourced resins has been achieved to obtain performances comparable to petroleum-based systems. This paper reviews recent advances on new bio-based epoxy resins, derived from natural oils, natural polyphenols, saccharides, natural rubber and rosin. Particular focus has been given to novel chemical formulations and resulting mechanical properties of natural derived- epoxies, curing agents or entire systems, constituting an interesting alternative for a large variety of engineering applications, including the aviation sector. The present work is within the scope of the ECO-COMPASS project, where new bio-sourced epoxy matrixes for green composites are under investigation. Full article

Weather events have a significant impact on airport performance and cause delayed operations if the airport capacity is constrained. We provide quantification of the individual airport performance with regards to an aggregated weather-performance metric. Specific weather phenomena are categorized by the air traffic management airport performance weather algorithm, which aims to quantify weather conditions at airports based on aviation routine meteorological reports. Our results are computed from a data set of 20.5 million European flights of 2013 and local weather data. A methodology is presented to evaluate the impact of weather events on the airport performance and to select the appropriate threshold for significant weather conditions. To provide an efficient method to capture the impact of weather, we modelled departing and arrival delays with probability distributions, which depend on airport size and meteorological impacts. These derived airport performance scores could be used in comprehensive air traffic network simulations to evaluate the network impact caused by weather induced local performance deterioration. Full article

A number of mixed and displacement-based zig-zag theories are derived from the zig-zag adaptive theory (ZZA). As a consequence of their different assumptions on displacement, strain, and stress fields, and layerwise functions, these theories account for the transverse shear and normal deformability in different ways, but their unknowns are independent of the number of layers. Some have features that are reminiscent of ones that have been published in the literature for the sake of comparison. Benchmarks with different length-to-thickness ratios, lay-ups, material properties, and simply supported or clamped edges are studied with the intended aim of contributing toward better understanding the influence of transverse anisotropy on free vibration and the response of blast-loaded, multilayered, and sandwich plates, as well as enhancing the existing database. The results show that only theories whose layerwise contributions identically satisfy interfacial stress constrains and whose displacement fields are redefined for each layer provide results that are in agreement with elasticity solutions and three-dimensional (3D) finite element analysis (FEA) (mixed solid elements with displacements and out-of-plane stresses as nodal degrees of freedom (d.o.f.)) with a low expansion order of polynomials in the in-plane and out-of-plane directions. The choice of their layerwise functions is shown to be immaterial, while theories with fixed kinematics are shown to be strongly case-sensitive and often inadequate (even for slender components). Full article