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Actuators, Volume 14, Issue 11

2025 November - 56 articles

Cover Story: The future of non-road mobile machinery is driven by stricter emission rules and the need for higher energy efficiency. While electric powertrains offer well-defined advantages over internal combustion engines, hydraulic systems remain a major source of losses and are often kept unchanged in retrofit solutions. This work investigates how to improve the efficiency of a battery-powered material handler obtained by retrofitting an existing machine while preserving its original load-sensing hydraulic architecture. Using a validated simulation model, three novel control strategies are proposed for the electric motor and hydraulic pump. The strategies aim to exploit electrification benefits without complex optimization or costly redesign, making them more suitable for small- and medium-sized enterprises. View this paper
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Articles (56)

  • Article
  • Open Access
504 Views
18 Pages

Fault-Tolerant Controller Design for Reusable Launch Vehicle

  • Jian Xu,
  • Chenguang Guo,
  • Yuewen Wang,
  • Yong Xiao and
  • Xiaoxiang Hu

19 November 2025

A fault-tolerant controller design for reusable launch vehicles (RLVs) is discussed in this paper. The control precision of RLVs is very important, since it must be ensured that an RLV’s speed reaches zero while flying to the target point. More...

  • Article
  • Open Access
653 Views
29 Pages

Design of a Novel Shipborne Parallel Stabilization Platform and Control Strategy Based on Improved LADRC

  • Yu Wang,
  • Hongbin Qiang,
  • Shaopeng Kang,
  • Kailei Liu,
  • Jing Yang,
  • Hanbin Wang and
  • Xiangyang Tian

19 November 2025

To enhance the precision, load capacity, disturbance rejection, and reliability of shipborne parallel stabilization platforms under complex sea conditions, this paper proposes a redundant, actuated, parasitic-motion-free 3-DOF 3RRS-RUS parallel stabi...

  • Article
  • Open Access
1 Citations
2,178 Views
10 Pages

Media-Free and Contactless Micro-Positioning System Using Ultrasonic Levitation and Magnetic Actuators

  • Berend Denkena,
  • Jörg Wallaschek,
  • Henning Buhl,
  • Jens Twiefel,
  • Chenglong Ding and
  • Zijian Chen

19 November 2025

In micro-production technology (MPT), the demand for ultra-precise machine tools has been steadily increasing. Conventional guideway systems, such as hydrostatic or aerostatic bearings, often face limitations in terms of compactness, media supply, an...

  • Article
  • Open Access
567 Views
14 Pages

18 November 2025

Magnetic levitation actuators (MLAs) are frequently employed in photolithography, precise positioning and transportation. The actuator, which consists of racetrack coils and one-dimensional 3 Halbach arrays, has the capacity to calculate the wrench m...

  • Article
  • Open Access
674 Views
23 Pages

18 November 2025

The magnetic fluid seal (MFS) is a novel sealing technique that offers numerous benefits such as non-wear, long life, zero leakage, etc. There are numerous potential applications for it in the fields of energy and chemical industry, aerospace, machin...

  • Article
  • Open Access
604 Views
17 Pages

15 November 2025

Existing pneumatic artificial muscle (PAM) static geometrical models based on the principle of virtual work provide only approximate force predictions since they neglect the effects of volume change and radial bladder deformation work loss. In this s...

  • Article
  • Open Access
703 Views
20 Pages

Investigation of Acoustic Agglomeration of Solid Particles in a Chamber with Three Overlapping Ultrasonic Acoustic Fields

  • Andrius Čeponis,
  • Darius Vainorius,
  • Kristina Kilikevičienė and
  • Artūras Kilikevičius

14 November 2025

This paper presents numerical and experimental investigations of acoustic agglomeration of solid particles in a chamber with three overlapping ultrasonic fields. The simultaneous generation of these fields produces an interference pattern with a grea...

  • Article
  • Open Access
1 Citations
762 Views
18 Pages

13 November 2025

In this paper, an adaptive dynamic event-triggered sliding mode control scheme is proposed for a pneumatic vibration isolation platform. First, an experimental platform is designed and constructed, and a corresponding dynamic model is established, wh...

  • Article
  • Open Access
640 Views
22 Pages

13 November 2025

The simultaneous sintering of chips with different specifications generates differential auxiliary sintering pressures, which create eccentric loads on the substrate. These loads disrupt the horizontal alignment of the chip-loading mold and adversely...

  • Article
  • Open Access
870 Views
13 Pages

Active Flow Control by Coanda Actuators for Aerodynamic Drag Reduction in a European-Type Truck

  • R. Bardera,
  • J. C. Matías-García,
  • E. Barroso-Barderas,
  • J. Fernández-Antón and
  • A. A. Rodríguez-Sevillano

13 November 2025

Heavy vehicles present high aerodynamic drag. This results in significant fuel consumption and, consequently, high emissions of harmful substances. This study examines the variation in aerodynamic drag in a European-type truck with different trailer...

  • Article
  • Open Access
593 Views
14 Pages

13 November 2025

This study examined how interruptions, which are increasingly prevalent in modern intelligent work systems, influence the effectiveness of a back-support exoskeleton (BSE) during repetitive low-load lifting. Thirteen healthy male participants (age: 2...

  • Article
  • Open Access
374 Views
15 Pages

11 November 2025

This paper presents a composite control strategy for gearless coal mill to improve the disturbance immunity under low-speed variable operating conditions. First, the gearless coal mill encounters power supply voltage fluctuations, mechanical failures...

  • Article
  • Open Access
499 Views
17 Pages

Maximizing Efficiency in a Retrofitted Battery-Powered Material Handler by Novel Control Strategies

  • Marco Ferrari,
  • Daniele Beltrami,
  • Vinay Partap Singh,
  • Tatiana Minav and
  • Stefano Uberti

11 November 2025

The electrification of non-road mobile machinery is advancing to enhance sustainability and reduce emissions. This study investigates how to maximize the efficiency of the retrofitting of a material handler from an internal combustion engine to a bat...

  • Article
  • Open Access
590 Views
30 Pages

11 November 2025

This paper investigates the adaptive fuzzy leader-following consensus control problem for a class of high-order nonlinear multi-agent systems with quantized input signals. Considering the complex dynamics of high-order nonlinear multi-agent systems,...

  • Article
  • Open Access
765 Views
23 Pages

11 November 2025

Sensor sampling errors and inverter dead-time effects introduce significant nonlinear disturbances into dual three-phase permanent magnet synchronous machine (DTP-PMSM) drive systems with sinusoidal excitation, leading to pronounced alternating curre...

  • Article
  • Open Access
491 Views
33 Pages

10 November 2025

Low-gravity and microgravity simulation devices for training astronauts to manipulate objects under terrestrial conditions are critical for improving operational performance and efficiency in extraterrestrial environments while minimizing risk. To th...

  • Article
  • Open Access
2,287 Views
30 Pages

Detection Algorithm of Thrombolytic Solution Concentration with an Optimized Conical Thrombolytic Actuator for Interventional Therapy

  • Jingjing Yang,
  • Yingken Shen,
  • Yifan Jiang,
  • Biyuan Rui,
  • Pengqi Yang,
  • Guifang Deng,
  • Hao Qin and
  • Junjie Lei

10 November 2025

Fragmented thrombolytic actuators address the limited time window of thrombolysis agents and the risk of intimal injury from mechanical thrombectomy, emerging as a crucial method for rapid vascular recanalization. However, occluded vessels are often...

  • Article
  • Open Access
1 Citations
1,014 Views
17 Pages

9 November 2025

Continuous estimation of joint angles based on surface electromyography (sEMG) signals is a promising method for naturally controlling prosthetic limbs and assistive devices. However, conventional methods based on neural networks have limitations suc...

  • Article
  • Open Access
1 Citations
2,574 Views
14 Pages

Novel Design and Control of Ultrasonic Transducers for a Media-Free Contactless Micro-Positioning System

  • Zijian Chen,
  • Jens Twiefel,
  • Chenglong Ding,
  • Henning Buhl,
  • Berend Denkena and
  • Jörg Wallaschek

8 November 2025

Microelectromechanical systems (MEMSs) are increasingly used for both industrial and consumer applications. To improve the accuracy and efficiency of MEMS fabrication and to overcome the limitations of conventional contactless positioning systems, th...

  • Article
  • Open Access
3,294 Views
28 Pages

Development Results of a Nitinol (NiTi) Angular Actuator

  • Oana-Vasilica Grosu,
  • Laurențiu-Dan Milici,
  • Ciprian Bejenar and
  • Mihaela Pavăl

8 November 2025

Shape memory alloys are key to sustainable technology and future industries, with one of the most remarkable materials at present being Nitinol (NiTi), which is known to have unique driving properties and applications, working in extreme conditions a...

  • Article
  • Open Access
570 Views
17 Pages

7 November 2025

This research aims to investigate the practicality and feasibility of pneumatic muscle actuators (PMAs) applied in the pneumatic servo system. The mechanism consists of closed symmetrical planar robotic arms driven by two pairs of opposing PMAs, whos...

  • Article
  • Open Access
3,423 Views
20 Pages

Cooperative Systems Based on Arrays of Dielectric Elastomer Actuators

  • Julian Neu,
  • Sipontina Croce,
  • Andrej Schagaew,
  • Stefan Seelecke and
  • Gianluca Rizzello

7 November 2025

This work introduces two cooperative dielectric elastomer actuator (DEA) array designs, enabling comparison between a fully soft, wearable-oriented system and a rigid, high-performance platform. The soft silicone-based array achieves strokes up to 1....

  • Article
  • Open Access
885 Views
15 Pages

7 November 2025

End-effectors are becoming increasingly vital in orbital space missions, performing increasingly complex operational tasks. Current on-orbit missions primarily utilize net systems and rigid grippers as manipulators. However, the dynamic analysis of t...

  • Article
  • Open Access
850 Views
17 Pages

7 November 2025

This paper deals with the mechanical design and kinematic analysis of an autonomous wrist for space assembly (AWSA) whose actuators are activated by DC motors and ball screw drives. This robotic wrist was developed and built as a prototype to investi...

  • Article
  • Open Access
700 Views
21 Pages

6 November 2025

Piezoelectric synthetic jet actuators typically struggle to generate high-speed jets at low driving frequencies due to the coupling effect between jet frequency and jet intensity. This limitation to some extent restricts their application in flow con...

  • Article
  • Open Access
680 Views
18 Pages

Stress Analysis and Operational Limits of an SLA-Printed Soft Antagonistic Actuator Using a Yeoh-Calibrated Finite Element Model

  • Jim S. Palacios-Lazo,
  • Rosalba Galván-Guerra,
  • Paola A. Niño-Suarez and
  • Juan E. Velázquez-Velázquez

6 November 2025

Soft robotics has emerged as a promising approach for safe human–machine interaction, adaptive manipulation, and bioinspired motion, yet its progress relies on accurate material characterization and structural analysis of actuators. This study...

  • Article
  • Open Access
1 Citations
816 Views
22 Pages

6 November 2025

This paper presents a method to design a static output feedback active suspension controller with a quarter-car model for motion sickness mitigation. To mitigate motion sickness in a vehicle, it has been known that the vertical acceleration and pitch...

  • Article
  • Open Access
1,590 Views
19 Pages

RM-Act 2.0: A Modular Harmonic Actuator Towards Improved Torque Density

  • Ramesh Krishnan Muttathil Gopanunni,
  • Alok Ranjan,
  • Lorenzo Martignetti,
  • Franco Angelini and
  • Manolo Garabini

6 November 2025

In modern robotics, actuator performance is fundamental to achieving efficient and durable motion, with compactness and torque density being especially critical. Compact actuators enable integration in space-constrained systems without compromising f...

  • Article
  • Open Access
2,558 Views
18 Pages

Design and Research of a Neodymium Magnetic Ball Plug Ferrofluid Micropump

  • Jie Su,
  • Zhenggui Li,
  • Baozhu Han,
  • Qingsong Wang,
  • Zhichao Qing and
  • Qingyu Chen

5 November 2025

Due to the limitations of traditional micropumps in terms of miniaturization and integration, ferrofluid micropumps, as emerging microfluidic driving devices, exhibit significant application potential due to their unique pumping mechanism. Research o...

  • Article
  • Open Access
1 Citations
791 Views
19 Pages

Design and Performance Analysis of a Subsea Wet-Mateable Connector Seal for Subsea Drilling Rigs

  • Liang Xiong,
  • Xiaolian Zhang,
  • Shuo Zhao,
  • Lieyu Tian,
  • Bingyi Hu,
  • Yang Lv,
  • Jinsong Lu,
  • Ailiyaer Ahemaiti,
  • Zhaofei Sun and
  • Junguo Cui
  • + 1 author

5 November 2025

As terrestrial oil and gas resources continue to decline, deep-sea oil and gas development has become a strategic priority. A wide range of production equipment must be deployed on the seabed, among which subsea wet-mateable connectors are indispensa...

  • Article
  • Open Access
606 Views
20 Pages

Adaptive Prediction of Compressor Cylinder Pressure Dynamics Using a Physics-Guided VAE-CNN State Space Model

  • Yingkang Lu,
  • Buyun Sheng,
  • Yanfei Li,
  • Gaocai Fu,
  • Shan Jiang and
  • Zeyang Jiang

5 November 2025

Air compressor valves are prone to mechanical wear and elastic fatigue during long-term operation, often leading to poor sealing or leakage. Such leakage is a typical failure mode of reciprocating compressors, introducing strong nonlinearities into c...

  • Article
  • Open Access
1 Citations
532 Views
23 Pages

5 November 2025

The increasing trend towards electrification in transportation highlights the potential for electric ships and the demand for safe, rapid charging systems. Underwater capacitive power transfer (UCPT) is considered a suitable solution due to its high...

  • Article
  • Open Access
823 Views
25 Pages

3 November 2025

This study introduces a computational framework that formalizes rollover risk in heavy-duty vehicles by integrating simulation-informed physical modeling with sensor-driven decision logic. The approach combines high-fidelity fluid–structure int...

  • Article
  • Open Access
569 Views
19 Pages

1 November 2025

In this paper, we investigate the stability of a triangularly coupled triple-loop thermosyphon system with momentum and heat exchange at the coupling point as well as the existence of disturbances. The controller consists of a single, local-state fee...

  • Article
  • Open Access
2 Citations
1,779 Views
14 Pages

Design of a Smart Foot–Ankle Brace for Tele-Rehabilitation and Foot Drop Monitoring

  • Oluwaseyi Oyetunji,
  • Austin Rain,
  • William Feris,
  • Austin Eckert,
  • Abolghassem Zabihollah,
  • Haitham Abu Ghazaleh and
  • Joe Priest

1 November 2025

Foot drop, a form of paralysis affecting ankle and foot control, impairs walking and increases the risk of falls. Effective rehabilitation requires monitoring gait to guide personalized interventions. This study presents a proof-of-concept smart foot...

  • Article
  • Open Access
853 Views
15 Pages

Design and Analysis of a High-Speed Slotless Permanent Magnet Synchronous Motor Considering Air-Gap Airflow

  • Hong-Jin Hu,
  • Ze-Qiang Lin,
  • Guang-Zhong Cao,
  • Ming-Hong Guo and
  • Su-Dan Huang

31 October 2025

The air-gap airflow significantly influences the performance of high-speed slotless permanent magnet synchronous motors (HSSPMSM), yet this critical factor is frequently overlooked during the design phase, resulting in performance deviations. This pa...

  • Article
  • Open Access
914 Views
21 Pages

A Rigid–Flexible Coupling Gripper with High Grasping Adaptability

  • Yigen Wu,
  • Xuejia Huang,
  • Yubo Hu,
  • Bingnan Guo,
  • Zikang Wu,
  • Yuhang Chen,
  • Xueqi Hu and
  • Ruyi Du

31 October 2025

Nowadays, grippers are extensively employed to interact with dynamic and variable objects. Therefore, enhancing the adaptability of grippers is crucial for improving production efficiency and product quality. To address the trade-off between load cap...

  • Review
  • Open Access
2 Citations
1,638 Views
27 Pages

31 October 2025

The present contribution aims to analyze and highlight the potential of piezoelectric materials in actuation and sensing duties, obtaining reliable high-precision outcomes in cutting-edge applications including medical interventions. This involves hi...

  • Article
  • Open Access
1 Citations
623 Views
21 Pages

29 October 2025

This paper presents a genetic algorithm (GA) approach to optimize key structural parameters of the torque motor used in a direct-drive slide knife gate valve. The optimization aims at enhancing the performance of the torque motor by improving the out...

  • Article
  • Open Access
1 Citations
595 Views
31 Pages

29 October 2025

With the comprehensive digitalization and electrification of aircraft, electromechanical actuation systems (EAS) have been increasingly applied. However, EAS are affected by various nonlinear factors, such as friction and mechanical backlash, which c...

  • Article
  • Open Access
1 Citations
556 Views
27 Pages

29 October 2025

Real-time hybrid simulation (RTHS) evaluates the dynamic performance of a structure by physically testing the selected components while modeling the remaining structure numerically, making it efficient in both cost and testing space requirements. In...

  • Article
  • Open Access
1 Citations
1,202 Views
18 Pages

28 October 2025

Ensuring the reliability and temporal accuracy of real-time data transmission in industrial systems presents significant challenges. This study evaluates the performance of a Siemens Programmable Logic Controller (PLC) transmitting data to a MongoDB...

  • Article
  • Open Access
851 Views
16 Pages

28 October 2025

This paper presents a dynamic modeling approach for a 3-phase BLDC motor used in a differential-drive serving robot using bond graph (BG) methodology. Designed for structured indoor environments, the serving robot incorporates mechanical, electrical,...

  • Article
  • Open Access
1 Citations
479 Views
25 Pages

27 October 2025

Low-voltage electrical appliances, represented by circuit breakers, contactors, and proximity switches, are widely used in various electrical control systems in transportation vehicles. During vehicle operation, engine vibrations, poor workplace bala...

  • Article
  • Open Access
606 Views
19 Pages

Data-Driven Controller Design Based on Response Estimation for Multi-Performance Optimization

  • Ruirui Yang,
  • Kazuhiro Yubai,
  • Satoshi Komada and
  • Daisuke Yashiro

27 October 2025

This study presents a novel data-driven controller design method based on response estimation. We estimate the response during the controller adjustment process using only the initial input/output data from the closed-loop experiment. Then, we tune t...

  • Article
  • Open Access
1 Citations
1,079 Views
25 Pages

Optimization of Soft Actuator Geometry and Material Modeling Using Metaheuristic Algorithms

  • Mohamed Slim,
  • Nizar Rokbani,
  • Mohamed Ali Terres,
  • Eric Watelain and
  • Mohamed Moncef Ben Khelifa

27 October 2025

The geometry of soft actuators significantly impacts their performance, including force generation, range of motion, and adaptability. Optimizing actuator geometry and material properties under specific constraints is crucial for achieving desired pe...

  • Article
  • Open Access
837 Views
22 Pages

27 October 2025

Current evaluation methods for Dual-clutch Transmission (DCT) control systems typically focus on certain performance metrics while neglecting the assessment and quantitative diagnosis of system intelligence. To address this limitation, this paper emp...

  • Article
  • Open Access
641 Views
17 Pages

25 October 2025

Corner modules decouple chassis functions and enable independent wheel steering, but their control is highly sensitive to external disturbances and feedback delays. Disturbance observers (DObs) are often introduced to mitigate such disturbances, yet...

  • Article
  • Open Access
2 Citations
809 Views
19 Pages

25 October 2025

Conventional finite control set model predictive control (FCS-MPC) for permanent magnet synchronous motor (PMSM) drives suffers from a fundamental trade-off: shortening the control period improves current tracking but increases switching frequency an...

  • Article
  • Open Access
1 Citations
579 Views
13 Pages

25 October 2025

A prescribed-performance-based sliding mode control method with feed-forward inverse compensation is proposed in this study to improve the micropositioning accuracy and convergence speed of a piezoelectric actuator (PEA). Firstly, the piezo-actuated...

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Actuators - ISSN 2076-0825