Actuators — Open Access Journal

Recently, soft actuators have been getting increased attention within various fields. The actuators are composed of flexible materials and driven by pneumatic pressure. A thin pneumatic rubber actuator generating 3 degrees of freedom motion, called 3-DOF micro-hand, has small diameter McKibben artificial muscles which generate a contraction force in the axial direction. By this structure, the micro-hand contracts in the longitudinal direction and bends in any direction by changing the applied air pressure pattern to the artificial muscles. The input–output relation of the micro-hand, however, is complicated and has not been modeled. In this paper, modeling for 3-DOF micro-hand is proposed. Moreover, the experimental system is built for the micro-hand and the proposed model is evaluated by using the experimental results. Full article

Research interests of compact magnetically levitated motors have been strongly increased in development of durable and biocompatible mechanical circulatory support (MCS) devices for pediatric heart disease patients. In this study, an ultra-compact axial gap type self-bearing motor with 5-degrees of freedom (DOF) active control for use in pediatric MCS devices has been developed. The motor consists of two identical motor stators and a centrifugal levitated rotor. This paper investigated a design improvement of the magnetic circuit for the self-bearing motor undergoing development in order to diminish energy input by enhancing magnetic suspension and rotation performances. Geometries of the motor were refined based on numerical calculation and three-dimensional (3D) magnetic field analysis. The modified motor can achieve higher suspension force and torque characteristics than that of a previously developed prototype motor. Oscillation of the levitated rotor was significantly suppressed by 5-DOF control over rotating speeds up to 7000 rpm with lower energy input, indicating efficacy of the design refinement of the motor. Full article

Bio-actuators that use insect muscular tissue have attracted attention from researchers worldwide because of their small size, self-motive property, self-repairer ability, robustness, and the need for less environment management than mammalian cells. To demonstrate the potential of insect muscular tissue for use as bio-actuators, three types of these robots, a pillar actuator, a walker, and a twizzer, have been designed and fabricated. However, a model of an insect muscular tissue-powered swimming robot that is able to float and swim in a solution has not yet been reported. Therefore, in this paper, we present a prototype of an insect muscular tissue-powered autonomous micro swimming robot that operates at room temperature and requires no temperature and pH maintenance. To design a practical robot body that is capable of swimming by using the force of the insect dorsal vessel (DV), we first measured the contraction force of the DV. Then, the body of the swimming robot was designed, and the design was confirmed by a simulation that used the condition of measured contraction force. After that, we fabricated the robot body using polydimethylpolysiloxane (PDMS). The PDMS body was obtained from a mold that was fabricated by a stereo lithography method. Finally, we carefully attached the DV to the PDMS body to complete the assembly of the swimming robot. As a result, we confirmed the micro swimming robot swam autonomously at an average velocity of 11.7 μm/s using spontaneous contractions of the complete insect DV tissue. These results demonstrated that the insect DV has potential for use as a bio-actuator for floating and swimming in solution. Full article

The exhibition of significantly large bending is a remarkable characteristic of an ionic polymer-metal composite (IPMC). However, its inability to generate a high enough force is a major problem in achieving a practical IPMC actuator. The simultaneous enhancement of bending and force generation is needed for broadening the potential of the IPMC actuator as a practical engineering device. Corrosive materials as a flexible electrode of the IPMC is usually not preferred, whereas a noncorrosive material such as platinum is broadly used. Here, we used silver, a corrosive metal, as an IPMC electrode intentionally. The silver electrode exhibits a reversible redox reaction upon an external electric stimulation. That silver redox reaction resulted in the material characteristics change of the IPMC, and it consequently resulted in the simultaneous enhancement of the IPMC bending curvature and blocking force generation. It was further found that the thicker silver coating anchored into the far inside of the IPMC led to the occurrence of a significant silver redox reaction and it altered the material characteristics of the IPMC, consequently turning the IPMC into a greatly deformable and high force generative one. Full article

In this paper, a modified U-shaped micro-actuator with a compliant mechanism is proposed. It was analyzed with a uniform and modified thin arm, as well as a similar variation in the corresponding flexure, in order to observe the impact of the compliant lumped mechanism. The use of these compliant mechanisms implies an increment in the deformation and a reduction in the equivalent stress of 25% and 52.25%, respectively. This characterization was developed using the Finite Element Method (FEM) in ANSYS Workbench. The design, analysis and simulation were developed with Polysilicon. In this study, the following performance parameters were also analyzed: force and temperature distribution. This device is supplied with voltage from 0 V up to 3 V, at room temperature. The modified U-shaped actuator was applied in both arms of a microgripper, and to evaluate its electrothermal performance, a static structural analysis has been carried out in Ansys Workbench. The microgripper has an increment in deformation of 22.33%, an equivalent stress reduction of 50%, and a decrease in operation frequency of 10.8%. The force between its jaws is of 367 µN. This low level of force could be useful when sensitive particles are manipulated. Full article

This paper shows the possibility of the measurement of a temperature field generated by heated fluid from a synthetic jet (SJ) actuator. Digital holographic interferometry (DHI) was the main measuring method used for the experiments. A single-projection DHI was used for the visualization of the temperature field as an average temperature along the optical axis. The DHI results are compared with data obtained from constant current anemometry (CCA) experiments for the validation of the method. Principle of 3D temperature distribution using a tomographic approach is also described in this paper. A single SJ actuator, multiple continual nozzle, and the SJ actuator with two output orifices are used as a testing device for the presented experiments. The experimental configuration can measure high-frequency synthetic jets with the use of a single slow-frame-rate camera. Due to the periodic character of the SJ flow, synchronization between the digital camera, and the external trigger driving the phenomenon is performed. This approach can also distinguish between periodic and random parts of the flow. Full article

Pump-controlled hydraulic circuits offer an energy-efficient solution for many applications. They combine the high power to weight ratio of hydraulic technology with the ease of control of electric technology. Pump-controlled circuits for double-rod cylinders are well developed as compared to those of single-rod cylinders. In spite of many initiatives, certain common pump-controlled single-rod cylinder solutions present stability issues during specific modes of operation. Common examples of the solutions are circuits that utilize pilot-operated check valves and circuits that use shuttle valves. In these circuits, velocity oscillations have been reported during actuator retraction at low assistive loads. In this paper, we study the area on the load-velocity graph of the available circuits where oscillatory behavior is experienced. We then propose a solution that shifts this critical zone towards lower loading values. This in turn reduces system response oscillations. Shifting the critical zone is accomplished by utilizing two charge pressures and asymmetric flow compensating valves. The concept is evaluated via simulations and experiments. Our results clearly show the enhanced performance of the circuits incorporating the proposed solution. Full article

Piezoelectric vibration-based energy harvesting systems have been used as an interesting alternative power source for actuators and portable devices. These systems have an inherent disadvantage when operating in linear conditions, presenting a maximum power output by matching their resonance frequencies with the ambient source frequencies. Based on that, there is a significant reduction of the output power due to small frequency deviations, resulting in a narrowband harvester system. Nonlinearities have been shown to play an important role in enhancing the harvesting capacity. This work deals with the use of nonsmooth nonlinearities to obtain a broadband harvesting system. A numerical investigation is undertaken considering a single-degree-of-freedom model with a mechanical end-stop. The results show that impacts can strongly modify the system dynamics, resulting in an increased broadband output power harvesting performance and introducing nonlinear effects as dynamical jumps. Nonsmoothness can increase the bandwidth of the harvesting system but, on the other hand, limits the energy capacity due to displacement constraints. A parametric analysis is carried out monitoring the energy capacity, and two main end-stop characteristics are explored: end-stop stiffness and gap. Dynamical analysis using proper nonlinear tools such as Poincaré maps, bifurcation diagrams, and phase spaces is performed together with the analysis of the device output power and efficiency. This offers a deep comprehension of the energy harvesting system, evaluating different possibilities related to complex behaviors such as dynamical jumps, bifurcations, and chaos. Full article

The stabilization of a magnetic suspension system is achieved by using a low-pass filter (LPF) with a nonlinear integrator without any other element. A proportional-derivative (PD) control is commonly used as the simplest method of stabilizing a magnetic suspension system. Meanwhile, a first-order reset element (FORE) was applied to improve transient characteristics. The original FORE was a first-order LPF with a nonlinear reset integrator element. A magnetic suspension system cannot be stabilized by a linear LPF, nor the original FORE. In this work, the reset conditions of the FORE were modified for magnetic suspension. This modified FORE succeeded in stabilizing a magnetic suspension system. The efficacy of the modified FORE was demonstrated by simulations and experiments. A single degree of freedom magnetic suspension system was used in the experiment. Full article

For many years, the programmable positioners have been widely applied in structures of modern electro-pneumatic final control elements. The positioner consists of an electro-pneumatic transducer, embedded controller, and measuring instrumentation. Electro-pneumatic transducers that are used in positioners are characterized by a relatively short mean time-to-failure. The practical and economical method of a reasonable prolongation of this time is proposed in this paper. It is principally based on assessment and minimizing the effort of the embedded controller. For this purpose, some measures were introduced: The control value variability, mean-time, and the cumulative controller’s effort. The diminishing of controller effort has significant practical repercussions because it reduces the intensity of mechanical wear of the final control element components. On the other hand, the reduction of the cumulative effort is important in the context of process economy due to limitation of the consumption of energy of compressed air supplying the final control element. Therefore, the minimization of control effort indicators has an impact on the increase of the functional safety and economics of the controlled process. The simulations were performed in the Matlab-Simulink environment with the use of the liquid level control system in which a phenomenological model of a final control element was deployed. As a result of the performed simulations, the recommendations regarding the selection of the structure of positioner controller were elaborated. Full article

The present paper introduced a framework for multi-level coupling transient electromagnetic fields (EMF) and mechanical structural dynamics based on the finite element method (FEM). This framework was dedicated to predicting, with better accuracy, the wave magnetic force density for obtaining the mechanical deformation occurring in electromagnetic actuators (EMAs). The first-level EMF transient model coupling is related to the magnetic field equations that are strongly coupled with the electric circuit input voltage equations. This is done by considering the magnetic saturation through the Newton–Raphson (N–R) method. The time-stepping solution of the EMF model resulted in the magnetic force densities being computed from the Lorentz force (LZ) expressions, based on the space–time variation of the induced eddy current. For the second coupling level, the EMF model was sequentially coupled with the mechanical structural deformation equations (MDef) through the local magnetic force density to achieve minimal material dynamic displacement and deformation. The developed multi-physics EMF–MDef time-stepping (FEM) model tools were implemented using the Matlab software. Full article

Medical professionals increasingly rely on endoscopes to carry out many minimally invasive procedures on patients to safely examine, diagnose, and treat a large variety of conditions. However, their insertion tube diameter dictates which passages of the body they can be inserted into and, consequently, what organs they can access. For inaccessible areas and organs, patients often undergo invasive and risky procedures—diagnostic confirmation of peripheral lung nodules via transthoracic needle biopsy is one example from oncology. Hence, this work sets out to present an optical-fiber scanner for a scanning fiber endoscope design that has an insertion tube diameter of about 0.5 mm, small enough to be inserted into the smallest airways of the lung. To attain this goal, a novel approach based on resonance thermal excitation of a single-mode 0.01-mm-diameter fiber-optic cantilever oscillating at 2–4 kHz is proposed. The small size of the electro-thermal actuator enables miniaturization of the insertion tube. Lateral free-end deflection of the cantilever is used as a benchmark for evaluating performance. Experimental results show that the cantilever can achieve over 0.2 mm of displacement at its free end. The experimental results also support finite element simulation models which can be used for future design iterations of the endoscope. Full article

Inchworm actuators are innovative mechanisms that offer nanometer-level positioning coupled with extreme dynamic range. Because of this, they have found applications in optical instruments of various types including interferometers, segmented reflectors, and coronagraphs. In this paper, we present two prototypes of flight-qualifiable inchworm actuators developed at the Jet Propulsion Laboratory. These actuators have two sets of brake piezoceramic (PZT) stacks and an extension PZT stack used for mobility. By proper phasing of the signals to these PZTs, a walking gait can be achieved that moves a runner attached via a flexure to the optic to be moved. A model of these devices, based on first principles, is developed as well as an estimation and control scheme for precise positioning. The estimator estimates physical parameters of the device as well as a self-induced motion disturbance caused by the brakes. Simulations and test data are presented that demonstrate nanometer-level positioning precision as well as the cause of variations in the brake-induced disturbance. Full article

This paper presents a dynamic study of sandwich functionally graded beam with piezoelectric layers that are used as sensors and actuators. This study is exploited later in the formulation of the active control laws, while using the optimal control Linear Quadratic Gaussian (LQG), accompanied by the Kalman filter. The mathematical formulation is based on Timoshenko’s assumptions and the finite element method, which is applied to a flexible beam divided into a finite number of elements. By applying the Hamilton principle, the equations of motion are obtained. The vibration frequencies are found by solving the eigenvalue problem. The structure is analytically then numerically modeled and the results of the simulations are presented in order to visualize the states of their dynamics without and with active control. Full article

Magnetic springs are a fatigue-free alternative to mechanical springs that could enable compliant actuation concepts in highly dynamic industrial applications. The goals of this article are: (1) to develop and validate a methodology for the optimal design of a magnetic spring and (2) to benchmark the magnetic springs at the component level against conventional solutions, namely, mechanical springs and highly dynamic servo motors. We present an extensive exploration of the magnetic spring design space both with respect to topology and geometry sizing, using a 2D finite element magnetostatics software combined with a multi-objective genetic algorithm, as a part of a MagOpt design environment. The resulting Pareto-optima are used for benchmarking rotational magnetic springs back-to-back with classical industrial solutions. The design methodology has been extensively validated using a combination of one physical prototype and multiple virtual designs. The findings show that magnetic springs possess an energy density 50% higher than that of state-of-the-art reported mechanical springs for the gigacycle regime and accordingly a torque density significantly higher than that of state-of-the-practice permanently magnetic synchronous motors. Full article

A magnetic bearing is an industrial device that supports a rotating shaft with a magnetic field. Magnetic bearings have advantages such as high efficiency, low maintenance, and no lubrication. Active magnetic bearings (AMBs) use electromagnets with actively controlled coil currents based on rotor position monitored by sensors integral to the AMB. AMBs are apt to the Internet of Things (IoT) due to their inherent sensors and actuators. The IoT is the interconnection of physical devices that enables them to send and receive data over the Internet. IoT technology has recently rapidly increased and is being applied to industrial devices. This study developed a method for the condition monitoring of AMB systems online using off-the-shelf IoT technology. Because off-the-shelf IoT solutions were utilized, the developed method is cost-effective and can be implemented on existing AMB systems. In this study, a MBC500 AMB test rig was outfitted with a Raspberry Pi single board computer. The Raspberry Pi monitors the AMB’s position sensors and current sensors via an analog-to-digital converter. Several loading cases were imposed on the experimental test rig and diagnosed remotely using virtual network computing. It was found that remote AMB condition monitoring is feasible for less than USD 100. Full article

MEMS switches include mobile beams in their mechanical structure and these suspended parts are essential for the device functioning. This paper illustrates the most important instability phenomena related to MEMS switches. Starting from the most important instability exploited in these devices—the electrical actuation—the paper also analyzes other important effects related to instability phenomena, which are very common in this type of technology. Instabilities due to dielectric charge trapping, fabrication tolerances, mechanical deformation, contact wear, and temperature variation are duly analyzed, giving a comprehensive view of the complexity encountered in the reliable functioning of these apparently simple devices. Full article

This paper presents a case study and a model to predict maintenance interventions based on condition monitoring of diesel engine oil in urban buses by accompanying the evolution of its degradation. Many times, under normal functioning conditions, the properties of the lubricants, based on the intervals that manufacturers recommend for its change, are within normal and safety conditions. Then, if the lubricants’ oil condition is adequately accompanied, until reaching the degradation limits, the intervals of oil replacement can be enlarged, meaning that the buses’ availability increases, as well as their corresponding production time. Based on this assumption, a mathematical model to follow and to manage the oil condition is presented, in order to predict the next intervention with the maximum time between them, which means the maximum availability. Full article