With the raw materials for ironmaking becoming increasingly complex, more accurate phase equilibrium information on the slag is needed to refine the blast furnace operation to reduce the energy cost and CO2 emissions. CaO-SiO2-Al2O3-MgO is a basic sy...
Ladle furnace (LF) refining is one of the most widely used secondary refining processes for producing clean steel and constitutes a key process in the steelmaking–continuous casting section. The properties of slag play a decisive role in determ...
Knowledge of the phase equilibria in the MgO–CaO–SiO2–Al2O3 slag system is crucial for the nickel laterite smelting process. The phase equilibria of this slag system were experimentally investigated, focusing on the olivine and trid...
More and larger blast furnaces have been constructed for ironmaking across the world in recent years due to the advantages of high productivity, high energy efficiency and low cost. Slag plays important role in a blast furnace to produce high-quality...
Activity models based on the ion and molecule coexistence theory have been widely used in the refining of metallurgical slags, with the SiO2 content of slag playing a crucial role in improving the mechanical properties of refining slag-based cementit...
The recovery of critical elements in recycling processes of complex high-tech products is often limited when applying only mechanical separation methods. A possible route is the pyrometallurgical processing that allows transferring of important criti...
The relationship between slag structure and viscosity is studied, employing Raman spectroscopy for the five-component slag system of MnO-SiO2-CaO-Al2O3-MgO and its subsystems. This study aims to investigate the influence of variations in slag composi...
Boron oxide is introduced into slag as a flux, significantly lowering the liquidus temperature; however, this advantage is accompanied by several undesirable consequences. This study aims to evaluate the impact of boron oxide addition on the wetting...
In the present study, the viscosity of the CaO–SiO2–FeO–Al2O3–MgO slag system was measured for the recovery of FeO in the electric arc furnace (EAF) process using Al dross. Considering the MgO-saturated operational condition of the EAF, the viscosity...
To improve the yield of titanium alloy, a certain amount of TiO2 can be added to the refining slag system of Ti-bearing steel grades. With the aim of understanding the effect of TiO2 addition on the melting behaviors of CaO-SiO2-30%Al2O3-5%MgO refini...
To evaluate the crystallization behavior of Ti-bearing blast furnace slag-based glass ceramics, SiO2-Al2O3-CaO-MgO-TiO2 systems with various TiO2 were investigated. The crystallization process and mechanical properties were analyzed. The results show...
Pyrometallurgy is the primary technique for the production of many nonferrous metals such as copper, lead, and zinc. The phase equilibrium information of smelting slags plays an important role in the efficient extraction of metals and energy consumpt...
Alkaline earth metal oxide (MgO, CaO, SrO) catalysts supported on BEA zeolite were prepared by a wet impregnation method and tested in the transesterification reaction of rapeseed oil with methanol towards the formation of biodiesel (FAMEs—fatt...
The viscosity and conductivity of the smelting slag of copper oxide concentrate are important for reducing the operating temperature. In this study, seven slag samples were prepared by the reductive smelting of copper oxide concentrate with different...
Due to the increasing demand for electromobility, the recovery of technologically relevant elements from spent Li-ion batteries is becoming increasingly important. Pyrometallurgical processing can deal with a broad range of input materials. Unfortuna...
The aim of this experiment was to determine the effect of the addition of strontium oxide on the recrystallization of zirconium silicate when adding strontium oxide to the glaze composition. Zirconia glazes (four different contents) were prepared, to...
The foaming process is an important part of the electric arc furnace (EAF) steelmaking process. It can promote thermal efficiency and reduce refractory consumption. FeO is a key material used during the foaming process. Unlike with other components u...
In this study, CaO-SiO2-Al2O3-MgO-TiO2 slag was used as the research object to simulate the blast furnace ironmaking process. Based on the experimental data, the influences of basicity (R(w(CaO)/w(SiO2))) and the magnesia–alumina ratio (w(MgO)/...
In order to investigate the causes of the large number of cracks and porosities formed in 33MnCrTiB fork flat steel produced by a special steel plant, scanning electron microscopy (SEM), energy dispersive spectrometer (EDS) analysis, and large sample...
In blast furnaces it is desirable for the burden to hold a lumpy packed structure at as high a temperature as possible. The computational thermodynamic software FactSage (version 7.2, Thermfact/CRCT, Montreal, Canada and GTT-Technologies, Aachen, Ger...
This review critically evaluates glass-ceramics derived from aluminosilicate solid wastes through the linked framework of raw-material chemistry, the processing route, microstructure, thermal performance, and environmental safety. Waste-derived CaO&n...
The elimination of inclusions in steelmaking processes has been widely studied. The removal of inclusions by slags containing the rare earth oxide Ce2O3 are studied using an integrated numerical model. The integrated model involves the inclusion moti...
In order to reduce the content of harmful impurity sulfur elements in steel to meet the quality requirements of high value-added steel, efficient desulfurization of RH vacuum degassing is essential. Based on the simplex lattice composition design met...
A mass action concentration model of FeO-Fe2O3-SiO2-CaO-MgO-Al2O3-ZnO multi-component slag was established to address the problems of high viscosity and high copper content in oxygen-enriched top-blown copper smelting slag. Theoretical calculations,...
A new molecular theory of slag suggests that complex oxides in the phase diagram are also present in liquid slag. In contrast to the ion‒molecule coexistence theory, basic oxides (CaO, MgO, MnO, FeO, etc.) in slag are considered to agglomerate...
This paper investigated the effect of Pr6O11 addition on the acid resistance of ceramic proppant. Acid resistance of proppants can be improved by introducing Pr6O11 into the Al2O3-CaO-MgO-SiO2 (ACMS) system. To illustrate and explain the mechanism of...
Ceramics, as a handicraft, is the crystallization of art and science. In order to study the firing process of ceramics, improve their density, mechanical properties, viscosity, and surface tension, and enhance the surface quality of the shaft, this a...
The slags generated in the conventional copper conversion process are mainly composed of Cu2O–Fe2O3–SiO2 with CaO, Al2O3, and MgO compounds—in concentrations up to 10 wt %. The present work contributes to the knowledge of the conversion process, gene...
Al2O3, Al2O3·TiN, Al2O3·MgO, and CaO·2Al2O3 are four different types of inclusions in high Al steels. To improve the steel cleanness level, the effective removal of such inclusions during secondary refining is very important, so these inclusions shou...
The viscosity, melting proprieties, and molten structure of the high-Al silicon–manganese slag of SiO2–CaO–25 mass% Al2O3–MgO–MnO–K2O system with a varying MgO and K2O content were studied. The results show that wi...
The role of silica in the chlorination–volatilization of cobalt oxide, using calcium chloride, is investigated in this paper. It is found that the Co volatilization percentage of the CoO–Fe2O3–CaCl2 system is not larger than 12.1%....
Yellow phosphorus slag (YPS) is a typical industrial solid waste, while it contains abundant silicon micronutrient required for the growth of rice. The key scientific problem to use the YPS as rice fertilizer is how to activate the slag efficiently d...
The physical and chemical properties of the CaO–SiO2–Al2O3–MgO slag system depend on structure evolution caused by the synergistic mechanism among the components at high temperature, especially the structural complexity of the anion...
In order to clarify the mechanism for the increase in oxygen content during electroslag remelting, this paper analyzes in detail the effect of slag components on the gas content and number, size and composition of inclusions in electroslag ingots. Th...
SiO2-Al2O3-CaO-MgO is the main type of refining slag in a ladle furnace. Here the effects of the CaO/Al2O3 mass ratio on the structural properties of the refining slag system are studied by molecular dynamics simulations. The pair distribution functi...
Silica-bearing magnetite was recognized in the Copiapó Nordeste prospect as the first documented occurrence in Chilean iron oxide–copper–gold (IOCG) deposits. The SiO2-rich magnetite termed silician magnetite occurs in early calcic to potassic altera...
This research provides fundamental insight into the roles of MgO and Al2O3 on the viscous and structural behaviors of CaO−SiO2−MgO−Al2O3−10 mass% TiO2−5 mass% FeO (CaO/SiO2 = 1.3) system primary blast furnace slag. The s...
Slag compositions are significant for the viscosity of blast furnace slag. An improved Urbain model (IUM) was proposed by introducing R5 ((X(CaO) + X(MgO) + 2X(TiO2))/(2X(SiO2) + 3X(Al2O3))) and N (X(MgO)/3X(Al2O3)) as the model parameters. By compar...
The problem of large stockpiles of red mud needs to be solved, and the use of red mud to prepare inorganic fibers is a new way of applying red mud on a large scale. The role of CaO/Al2O3 in the melting point and melt structure of red mud was investig...
With the consumption of high-quality iron ore resources, the grade of iron ore raw used in the iron making process has gradually decreased. The high aluminum raw materials has led to an increase in the Al2O3 content in the blast furnace slag, which h...
Removal of non-metallic inclusions to CaF2-based slag is one of the most important functions of electroslag remelting. In this work, the dissolution behavior for alumina-based inclusions in CaF2-Al2O3-CaO-MgO-SiO2 slag has been investigated. Results...
Traditional rock wool fibres are susceptible to crystallization and pulverization. To mitigate this, glass fibres were produced from iron ore waste (IOW). When the ratio of Fe2+ and Fe3+ is 1:3 and the Al2O3 content is 10 wt.%, increasing the FexOy c...
Glass/ceramic composite coatings were prepared on 40Cr steel matrix by thermo-chemical reaction with fly ash and a small amount of SiO2, Al2O3, MgO, and albite as main raw materials. On this basis, adding 10% Al-TiO2-B2O3 exothermic system, the morph...
An experimental study aimed at the modeling of dolomite- and ankerite-involving decarbonation reactions, resulting in the CO2 fluid release and crystallization of Ca, Mg, Fe garnets, was carried out at a wide range of pressures and temperatures of th...
Laser-induced breakdown spectroscopy (LIBS) is a valuable tool for evaluating the geochemical characteristics of Martian rocks and was applied in the Tianwen-1 Mars exploration mission with the payload called Mars Surface Composition Detection Packag...
Variations in slag properties critically influence smelting operations and product quality. The effects of K2O on the CaO-SiO2-MgO-Al2O3-K2O slag system at 1823 K were systematically analyzed through an integrated approach combining viscosity measure...
The main problem affecting the life of refractory linings in furnaces is alkaline corrosion formed during biomass combustion, especially in systems with SiO2–Al2O3. This corrosion effect is very intensive compared to using conventional technolo...
In order to study the effect of the change of MgO/Al2O3 on the viscosity and thermodynamic properties of the chlorinated blast-furnace slag, the CaO-SiO2-MgO-Al2O3-TiO2-CaCl2 slag system was taken as the research object, and the viscosity change rule...
Excellent wear resistance of alumina ceramics is a desirable quality for many products. The purpose of this work was to improve the wear resistance of 99% alumina ceramics in an Al2O3–Gd2O3–SiO2–CaO–MgO (AGSCM) system. The con...
Magnesia is one of the vital and extensively used refractory components. In this study, the dissolution of magnesia is investigated at 1450, 1500, and 1550 °C in three silicate slags in the CaO–Al2O3–SiO2–MgO system using high-t...
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