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Article

Phase Equilibria Studies in the CaO-MgO-Al2O3-SiO2 System with Al2O3/SiO2 Weight Ratio of 0.4

1
International Institute for Innovation, Jiangxi University of Science and Technology, Nanchang 330013, China
2
Shougang Research Institute of Technology, Beijing 100043, China
3
Sustainable Minerals Institute, University of Queensland, Brisbane, QLD 4072, Australia
*
Author to whom correspondence should be addressed.
Metals 2023, 13(2), 224; https://doi.org/10.3390/met13020224
Submission received: 7 December 2022 / Revised: 13 January 2023 / Accepted: 19 January 2023 / Published: 25 January 2023
(This article belongs to the Special Issue Fundamentals of Advanced Pyrometallurgy)

Abstract

:
With the raw materials for ironmaking becoming increasingly complex, more accurate phase equilibrium information on the slag is needed to refine the blast furnace operation to reduce the energy cost and CO2 emissions. CaO-SiO2-Al2O3-MgO is a basic system of ironmaking slag in which CaO and MgO mainly come from the flux, SiO2 and Al2O3 are mainly from raw materials. The effect of flux additions on the phase equilibrium of the slag can be described by a pseudo-ternary system CaO-MgO-(Al2O3+SiO2) at a fixed Al2O3/SiO2 ratio of 0.4. Liquidus temperatures and solid solutions in the CaO-MgO-Al2O3-SiO2 system with Al2O3/SiO2 weight ratio of 0.4 have been experimentally determined using high temperature equilibration and quenching techniques followed by electron probe microanalysis. Dicalcium silicate (Ca2SiO4), cordierite (2MgO·2Al2O3·5SiO2), spinel (MgO·Al2O3), merwinite (3CaO·MgO·2SiO2), anorthite (CaO·Al2O3·2SiO2), mullite (Al2O3·SiO2), periclase (MgO), melilite (2CaO·MgO·2SiO2-2CaO·Al2O3·SiO2) and forsterite (Mg2SiO4) are the major primary phases in the composition range investigated. A series of pseudo-binary phase diagrams have been constructed to demonstrate the application of the phase diagrams on blast furnace operation. Composition of the solid solutions corresponding to the liquidus have been accurately measured and will be used for the development of the thermodynamic database.

1. Introduction

Due to the shortage of high-grade iron ore resources and the increasingly fierce competition in the steel market, many steel enterprises face the use of low-quality raw materials [1]. However, a variety of negative problems, including incomplete separation of slag and hot metal, difficult tapping of the slag from the blast furnace and inefficient reaction between slag and hot metal, can happen when using low-quality raw materials [2,3,4]. On the other hand, a modern blast furnace with automatic operating system can adjust the parameters accurately if the required information is available. Hence, more accurate slag phase equilibrium information should be provided for modern blast furnaces to treat complex raw materials [5,6,7]. The oxide system CaO-MgO-Al2O3-SiO2 forms a base for ironmaking slags. SiO2 and Al2O3 are mainly from raw materials such as iron ores, coke and coal. CaO and MgO are mainly added as flux to adjust the slag composition to obtain the required properties.
Phase equilibrium information of the CaO-MgO-Al2O3-SiO2 system has been studied by many scholars [8,9,10,11,12,13,14,15,16,17,18,19,20,21,22,23]. Slag Atlas summarized the CaO-MgO-Al2O3-SiO2 system based on the earlier studies [24]. The phase diagrams reported were presented in the form of CaO-MgO-SiO2 pseudo-ternary sections at fixed Al2O3 concentrations [10] or Al2O3-CaO-SiO2 pseudo-ternary sections at fixed MgO concentrations [11,12,13]. Due to the limitations of the experimental techniques, earlier studies [8,9,10,11,12,13,14] only determined the liquidus temperatures without the composition of the solid solutions. Significant differences were also observed between the reported results [9,10,14]. With the development of the ironmaking techniques, previous phase diagrams are not enough to provide accurate operation guidelines. CaO/SiO2 is usually fixed for a given blast furnace to obtain stable liquidus temperature of the slag and sulfur removal. Phase equilibria in the (CaO+SiO2)-MgO-Al2O3 system have been investigated recently at fixed CaO/SiO2 weight ratios of 0.9, 1.1, 1.3 and 1.5 [15,16,17,18]. With this information, MgO addition corresponding to the Al2O3 concentrations in the slag can be adjusted to maintain the stable liquidus temperatures. When a blast furnace has a stable supply of the raw materials, the Al2O3/SiO2 weight ratio in the slag is relatively fixed. Addition of CaO and MgO in different ratios and amounts can confer different properties of the slag including liquidus temperature and sulfur capacity. The existing phase diagrams summarized above cannot provide the detailed phase equilibrium information for various CaO and MgO additions. In addition, powerful thermodynamic software such as FactSage [25] and Thermo-Calc [26] have been developed to predict liquidus temperatures of the slags. It was found that there are still differences between the experimental results and the predicted results, indicating that the thermodynamic database needs to be optimized. Experimentally determined liquidus temperatures and corresponding compositions of the solid solutions can provide accurate data to support the development of a reliable thermodynamic database.
In this study, the phase equilibria of the CaO-MgO-Al2O3-SiO2 system at a fixed Al2O3/SiO2 weight ratio of 0.4 were experimentally investigated using a high-temperature equilibration, quenching and electron probe microanalysis (EPMA) method. Effects of the flux ratio MgO/CaO and quaternary basicity (CaO+MgO)/(Al2O3+SiO2) on liquidus temperature will be discussed. The experimental results will be compared with FactSage predictions to evaluate the existing thermodynamic database.

2. Experimental

The experimental procedure includes sample preparation from pure chemicals, high-temperature equilibration, and analyses of the microstructures and compositions of the phases present in the quenched samples. The experiments were first planned based on the available information, including low-order phase diagrams, FactSage predictions and preliminary experiments. High purity powders of Al2O3, SiO2, MgO and CaCO3 were weighed and mixed according to the experimental plan and pelletized. An approximately 0.2 g pellet was placed in a graphite crucible (inner diameter 5 mm and height 5 mm). Equilibration experiments were carried out in a vertical tube furnace (recrystallized alumina as a reaction tube, 30 mm inner diameter). The graphite crucible, which contained the pelletized mixtures was suspended using a platinum wire (0.5 mm diameter). Argon gas (flow rate: 500 mL/min) was passed through the furnace during the experiment to avoid oxidization of the crucible. The sample was pre-melted at a temperature 20–50 °C higher than the equilibration temperature for 30 min. Then the temperature was lowered to the desired temperature and kept for a time sufficient to achieve equilibrium. The equilibration usually took from 2 to 12 h, depending on the viscosity of the slag, which is related to the composition and temperature. For example, a shorter time was employed at higher temperatures or with lower-silica slag. Several steps were taken to ensure the equilibrium was reached in the system. First, preliminary experiments were carried out for different periods at the beginning of the project. The sufficient time was determined by the same phase compositions obtained over the reaction period. The actual reaction time was always much longer than that from the preliminary experiments. Second, uniform microstructure and liquid composition from different areas of the quenched sample confirmed the equilibrium. Third, self-consistence of all experimental data was checked to confirm the equilibrium.
After equilibration, the sample was dropped into water directly to attain rapid cooling. The quenched samples were mounted in epoxy resin, polished and carbon-coated for electron probe microanalysis (EPMA). A JXA 8200 (Japan Electron Optics Ltd., Tokyo, Japan) Electron Probe Microanalyser with Wavelength Dispersive Spectroscopy (WDS, Japan Electron Optics Ltd., Tokyo, Japan) was used for microstructural and compositional analyses. The EPMA was operated at an accelerating voltage of 15 kV and a probe current of 15 nA. The beam size was set to “0 μm” to accurately measure the composition of an area larger than 1 μm. The ZAF (Z is atomic number correction factor, A is absorption correction factor, and F is fluorescence correction factor) correction procedure was applied for the data analysis. The standards used for EPMA included alumina (Al2O3) for Al, magnesia (MgO) for Mg, and wollastonite (CaSiO3) for Ca and Si. These standards were provided by Charles M Taylor Co., Stanford, CA, USA. The average accuracy of the EPMA measurements was within ±1 wt%.
On rapid cooling, the liquid phase in the equilibrated sample was converted to homogeneous glass and the solid phases were retained in their shapes and compositions. The homogeneity of the phases can be confirmed by the EPMA measurements in different areas of the quenched sample. Usually, 8–20 points of the liquid phase and 3–5 points of the solid phase were measured from different areas by EPMA. The samples with the standard deviation of the phase compositions less than 1% were accepted for phase diagram construction.
FactSage 8.2 [25] was used for the thermodynamic calculations that are compared with the experimental results. The databases of “FactPS” and “FToxid” were used in the “Equilib” module. The solution phases selected in the calculations were “FToxide-SLAGA”, “FToxide-SPINC”, “FToxide-MeO_A”, “FToxide-bC2S”, “FToxide-aC2S”, “FToxide-Mel”, “FToxide-WOLLA, “FToxide-OlivA” and “FToxide-Mull”.

3. Results and Discussion

3.1. Description of the Pseudo-Ternary Section

Proper presentation of the multi-component phase diagram is essential for easy use by industrial operators and academic researchers. Figure 1 shows the presentation of the pseudo-ternary phase diagram CaO-MgO-(Al2O3+SiO2) at a fixed Al2O3/SiO2 weight ratio of 0.4. The end members of the pseudo-ternary section are CaO, MgO and (Al2O3+SiO2) with a fixed Al2O3/SiO2 weight ratio of 0.4 in the liquid. This Al2O3/SiO2 weight ratio was selected based on the average compositions of the current blast furnace slags from Shougang [27]. The selection of CaO and MgO as the end members enables us to discuss the effect of flux composition on slag phase equilibrium.
The microstructures and phase compositions of the quenched samples were determined by EPMA. Anorthite (CaO·Al2O3·2SiO2), cordierite (2MgO·2Al2O3·5SiO2), dicalcium silicate (Ca2SiO4), melilite (2CaO·MgO·2SiO2-2CaO·Al2O3·SiO2), merwinite (3CaO·MgO·2SiO2), MgO, mullite (3Al2O3·2SiO2), spinel (MgO·Al2O3) and forsterite (2MgO·SiO2-2CaO·SiO2) were observed in the quenched samples. Typical backscattered SEM micrographs of the quenched samples are shown in Figure 2a–f. Figure 2a–e show the coexistence of liquid with anorthite, cordierite, spinel, Mg2SiO4 and melilite, respectively. Figure 2f–h show the coexistence of liquid with anorthite and Mg2SiO4, melilite and spinel, MgO and merwinite, respectively. It can be seen from the figures that rapid cooling enabled the liquid to be converted to the uniform glass. All solid phases have a sharp edge and large enough size for EPMA measurements.
Initial compositions of the sample used in the high temperature experiments was presented in Table A1. The compositions of the phases measured by EPMA are given in Table A2 (weight%) and Table A3 (mol%). The experimental data from previous studies [15,16,17,18,23] using the same technique are also present in the Table A1. The compositions of the anorthite, dicalcium silicate, merwinite, MgO, mullite, forsterite and spinel are close to their stoichiometry with limited solid solutions. Melilite is the solid solution between akermanite (2CaO·MgO·2SiO2) and gehlenite (2CaO·Al2O3·SiO2). Cordierite is the solid solution between 2MgO·2Al2O3·5SiO2 and 2CaO·2Al2O3·5SiO2. The solubilities of the solid phases are summarized below:
Anorthite (CaO·Al2O3·2SiO2): contains 24.5–25.3 mol% CaO, 0.3–1.1 mol% MgO, 23.1–24.7 mol% Al2O3 and 49.8–51.3 mol% SiO2. The SiO2/(Al2O3+CaO+MgO) molar ratio is around 1.0 in the anorthite.
Dicalcium silicate (Ca2SiO4): up to 3.7 wt% MgO is present in the dicalcium silicate, the (CaO+MgO)/SiO2 molar ratio varies from 1.99 to 2.04.
Merwinite (3CaO·MgO·2SiO2): the CaO/MgO molar ratios vary in the range of 4.02–4.24 and MgO/SiO2 molar ratios vary in the range of 0.33–0.38 in the merwinite.
MgO: up to 0.3 wt% CaO and 1.2 wt% Al2O3 are present in the MgO. Unexpectedly, more Al2O3 than CaO is present in the MgO.
Mullite (3Al2O3·2SiO2): up to 0.3 wt% CaO and 0.4 wt% MgO are present in the mullite. The molar ratio of Al2O3 to SiO2 is up to 1.68.
Spinel (MgO·Al2O3): up to 0.3 wt% CaO and 0.4 wt% SiO2 are present in the spinel. The molar ratio of Al2O3 to MgO is up to 1.62.
Forsterite (Mg2SiO4): up to 4.2 wt% CaO and 0.5 wt% Al2O3 are present in the forsterite. The molar ratio of (CaO+MgO) to SiO2 is 1.91–2.04.
Melilite: the molar ratio of akermanite (2CaO·MgO·2SiO2) to gehlenite (2CaO·Al2O3·SiO2) in the melilite phase varies from 0 to 5.59.
Cordierite: 2MgO·2Al2O3·5SiO2 was initially reported to be a compound in the system MgO-Al2O3-SiO2 [28]. In the later studies of the system CaO-SiO2-Al2O3-MgO, the cordierite primary phase field was reported again in the high-MgO and high-Al2O3 sections [10,11,12,13]. However, both the experimental studies and FactSage predictions did not mention the solubility of CaO in the 2MgO·2Al2O3·5SiO2. 2CaO·2Al2O3·5SiO2 phase was not reported in the literature. In the present study, four experiments (74–77) reported the exitance of the cordierite in equilibrium with liquid at high temperature. Analysis of the EPMA measurements shows that the cordierite was composed of CaO 21.3–22.7, MgO 0.4–0.8, Al2O3 21.4–22.8 and SiO2 53.7–56.8 mol%. The SiO2/(Al2O3+CaO+MgO) molar ratio in the cordierite is around 1.25 which is higher than that in the anorthite. Figure 2b shows a typical microstructure of cordierite in a quenched sample where the solid phase is lighter than the liquid phase. In contrast, it can be seen from Figure 2a that the anorthite is darker than the liquid phase confirming that cordierite is a phase different from the anorthite although they have close compositions. The new information will provide useful information to develop a cordierite solid solution in the thermodynamic database.
The experimental data given in Table A1 have been used to construct the pseudo-ternary section (Al2O3+SiO2)-CaO-MgO as shown in Figure 3. The boundaries were drawn by passing through the three phase points where liquid was in equilibrium with two solid phases (Exp No. 121–158). If three phase points were not available, the boundaries were drawn between the experimental points in different primary phase fields. It can be seen from the figure that most of the experimental points are in the primary phase fields of anorthite, melilite, forsterite, MgO, mullite and dicalcium silicate. The solid symbols are the liquid compositions determined in the present study and the open symbols are the liquid compositions reported in the previous studies using the same technique. The thin solid thin lines represent experimentally determined isotherms and the dashed thin lines represent the estimated isotherms. The thick lines represent the boundaries between the primary phase fields.
Nine special points in the system are estimated according to the boundaries and isothermals, as shown in Figure 4. The compositions and temperatures of the special points are given in Table 1. Point K on the boundary line BC joining the primary phase fields of anorthite and forsterite represents a local maximum temperature (1260 ± 5 °C). Experimental results reported by Osborn et al. [10] and Cavalier et al. [12] are shown in Figure 4 for comparison. The number next to the symbol is the liquidus temperature reported. The primary phases reported by Osborn et al. [10] show general agreement with the present results; however, the liquidus temperatures reported by Osborn et al. [10] are lower than the present results in some areas. Two points reported by Cavalier et al. [12] are shown in the figure. The point in the cordierite primary phase field agrees with the present result. However, another point was reported in the anorthite primary phase field with the liquidus temperature of 1272 °C by Cavalier et al. [12] which is in the forsterite primary phase field with the liquidus temperature of 1350 °C according to the present study.

3.2. Application of Phase Diagram in Ironmaking Process

Pseudo-binary phase diagrams are often used by operators and researchers to discuss the effect of slag composition on liquidus temperatures. A typical composition of Shougang BF slag [27] is shown in Figure 5. It can be seen that the BF composition is in the melilite primary phase field with the liquidus temperature 1400–1450 °C. Shougang has a stable supply of raw materials for the BF, resulting a relative stable Al2O3/SiO2 weight ratio of 0.4 in the slag. The additions of MgO and CaO can be adjusted according to the requirements. It is more convenient to use a pseudo-binary phase diagram to discuss the effect of a single parameter on liquidus temperature. The red line, as shown in Figure 5, indicates how the pseudo-binary phase diagrams are interpolated from the pseudo-ternary phase diagram. Based on the pseudo-ternary phase diagram determined, the effects of MgO/CaO, and quaternary basicity (CaO+MgO)/(Al2O3+SiO2) on the liquidus temperature can be considered from different directions, as shown in Figure 5.

3.2.1. Effect of MgO/CaO Weight Ratio on Liquidus Temperature

Figure 6 shows the liquidus temperatures as a function of MgO/CaO weight ratio in liquid at fixed (Al2O3+SiO2) of 50 and 55 wt%, respectively. The typical composition of Shougang BF slag and FactSage predictions are also shown in the figure. It can be seen that melilite is the primary phase at low MgO/CaO weight ratio and spinel is the primary phase at high MgO/CaO weight ratio. The liquidus temperatures decrease in the melilite primary phase field and increase in the spinel primary phase field with increasing MgO/CaO weight ratio. In both melilite and spinel primary phase fields, higher (Al2O3+SiO2) concentration (55 wt%) results in a lower liquidus temperature at a given MgO/CaO weight ratio. It is possible to decrease the liquidus temperature of the BF slag by increasing the MgO/CaO weight ratio up to 0.52. However, there is a limitation for the MgO/CaO ratio where the primary phase changes to the spinel. In comparison between the experimental results and FactSage predictions, it can be seen that the sizes of the melilite and spinel primary phase fields determined in the present study are much larger than the FactSage predictions. For example, FactSage predicts the MgO primary phase field when the MgO/CaO weight ratio is higher than 0.93. However, the MgO primary phase only appears from MgO/CaO weight ratio 1.39 according to the experimental results. Nearly 100 °C difference of the liquidus temperature occurs between the experimental results and FactSage predictions at MgO/CaO ratio 0.52.

3.2.2. Effect of Quaternary Basicity on Liquidus Temperature

Due to the significant impact of the concentrations of Al2O3 and MgO in slag on the actual basicity and desulfurization capacity of the BF slag, the CaO/SiO2 binary basicity cannot reflect the basicity of high Al2O3 slag objectively [5]. Therefore, the desulfurization coefficient or capacity is more closely related to quaternary basicity (CaO+MgO)/(SiO2+Al2O3). It is worth noting that the quaternary basicity will be forced to increase when the magnesium flux pellet is widely used in the blast furnace, which can greatly affect the softening–melting properties of burden materials in the cohesive zone [7]. Hence, it is necessary to understand the effect of quaternary basicity on the liquidus temperature of the BF slags. Figure 7 shows the liquidus temperature as a function of (CaO+MgO)/(SiO2+Al2O3) in liquids at fixed MgO/CaO weight ratios of 0.15 and 0.25. FactSage predictions are also shown in the figure for comparison. As can be seen, mullite, anorthite, melilite, merwinite and Ca2SiO4 are the primary phases in the composition range investigated. The quaternary basicity has a significant influence on the liquidus temperatures of all primary phase fields. The typical Shougang BF slag composition is in the melilite primary phase field close to the merwinite (MgO/CaO = 0.25) or Ca2SiO4 (MgO/CaO = 0.15) primary phase field. Decrease of the quaternary basicity from the current slag composition can decrease the liquidus temperature significantly. Further increase of the quaternary basicity will bring the slag into the merwinite or Ca2SiO4 primary phase fields causing significant increase of the liquidus temperature. It can be seen that increase of the MgO/CaO ratio from 0.15 to 0.25 can slightly decrease the liquidus temperature in the anorthite and melilite primary phase fields but significantly decrease the liquidus temperature in the Ca2SiO4 primary phase field. In conclusion, the Shougang BF slag with a quaternary basicity of 1.05 has the optimum composition at the MgO/CaO weight ratio 0.15. If the MgO/CaO weight ratio is increased to 0.25, the quaternary basicity can be further increased, which will decrease the liquidus temperature and increase the desulfurization capacity. The predicted liquidus temperatures in the anorthite and Ca2SiO4 primary phase fields are close to the experimental results. In the melilite primary phase field, there is up to 50 °C difference between the FactSage predictions and experimental results. Experimentally determined merwinite phase is not predicted by FactSage.

3.3. Comparison of Experimental Data and FactSage Predictions

FactSage is one of the most successful thermodynamic models in predicting the liquidus temperatures of oxide slags [25]. Accurate experimental data can be used to evaluate the accuracy of the FactSage predictions and support the optimization of the existing database and new database development. Clarifying the difference between the calculated and experimental data is of great significance for optimizing thermodynamic database and avoiding misleading industrial practices. As shown in Figure 6 and Figure 7, a significant difference occurs on the primary phase and the liquidus temperatures between the FactSage predictions and experimental results.
As discussed above, the current composition of the Shougang blast furnace slag is usually in the melilite primary phase field as shown in Figure 6 and Figure 7. Melilite is the solid solution between akermanite (2CaO·MgO·2SiO2) and gehlenite (2CaO·Al2O3·SiO2). Figure 8 presents the comparison of the experimental data and FactSage predictions. The experiments No. 44–63 listed in Table A1 were used to calculate the primary phases and their liquidus temperatures by FactSage 8.2. Melilite is the primary phase in experiments No. 44–63. However, it can be seen from Figure 8 that anorthite, spinel and Ca2SiO4 are also predicted by the FactSage in addition to melilite. Up to 75 °C difference of the liquidus temperature is observed between the predictions and experimental results.
The experiments No. 99–100 listed in Table A1 show that Mg2SiO4 is the primary phase in the quenched samples. The liquid compositions of these samples were used to calculate the primary phase and liquidus temperatures and the results are shown in Table 2. It can be seen that anorthite, spinel, melilite and merwinite are predicted by the FactSage showing that the current database needs to be optimized. The discrepancies between the experimental and predicted liquidus temperatures are up to 112 °C.
Table 3 shows the comparison of the experimental results and FactSage predictions where merwinite is the primary phase of the experiments No. 115–119. FactSage predicted melilite, MgO and spinel as the primary phases but no merwinite. The liquidus temperature predicted by FactSage 8.2 is 189 °C higher than the experimental data (No. 117). Lack of accurate experimental data in the composition range causes inaccuracy in the thermodynamic database.

4. Conclusions

The phase equilibria in the CaO-MgO-SiO2-Al2O3 system with an Al2O3/SiO2 weight ratio of 0.4 have been experimentally investigated in the composition range related to blast furnace slags. A pseudo-ternary phase diagram (CaO+MgO)-SiO2-Al2O3 has been constructed using the experimentally data. Pseudo-binary phase diagrams are used to discuss the effects of quaternary basicity and MgO/CaO weight ratio on liquidus temperatures of the blast furnace slags. The experimentally determined liquidus temperatures and solid solution compositions are compared with the FactSage predictions to provide useful information for optimization of the thermodynamic database.

Author Contributions

Methodology, B.Z.; Validation, B.Z.; Formal analysis, J.L.; Investigation, J.L. and G.Q.; Resources, G.Q.; Data curation, J.L.; Writing—original draft, J.L. and G.Q.; Writing—review & editing, B.Z.; Supervision, B.Z.; Project administration, B.Z. All authors have read and agreed to the published version of the manuscript.

Funding

This research received no external funding.

Data Availability Statement

Not applicable.

Acknowledgments

The authors would like to acknowledge Shougang Research Institute of Technology for providing the financial support.

Conflicts of Interest

The authors declare that they have no conflict of interest.

Appendix A

Table A1. Initial compositions of the sample used in the high temperature experiments.
Table A1. Initial compositions of the sample used in the high temperature experiments.
No.Composition (wt%)
CaOMgOAl2O3SiO2
M131.3 6.3 17.9 44.5
M241.7 8.3 14.3 35.7
M337.0 7.4 15.9 39.7
M445.4 9.1 13.0 32.5
M527.8 5.6 19.0 47.6
M639.3 7.9 15.1 37.7
M734.3 6.9 16.8 42.0
M825.6 5.1 19.8 49.5
M912.4 2.5 24.3 60.8
M1010.4 2.1 25.0 62.5
M116.3 1.3 26.4 66.0
M129.0 1.8 25.5 63.7
M1332.5 20.5 14.0 33.0
M1414.7 2.9 30.9 51.5
M1527.8 5.6 25.0 41.6
M1611.4 4.6 24.0 60.0
M177.9 3.2 25.4 63.5
M189.4 3.8 24.8 62.0
M1922.1 8.9 19.7 49.3
M2028.5 11.4 17.2 42.9
M2135.4 14.2 14.4 36.0
M2236.4 14.6 14.0 35.0
M2339.4 15.8 12.8 32.0
M2442.9 17.1 11.4 28.6
M2532.1 12.9 15.7 39.3
M2625.3 10.1 18.4 46.2
M2734.9 25.1 11.4 28.6
M2829.1 20.9 14.3 35.7
M2923.3 16.7 17.1 42.9
M3032.0 23.0 12.8 32.2
M3126.7 19.2 15.4 38.7
M3220.4 14.7 18.6 46.3
M3330.5 21.9 13.6 34.0
M3416.6 12.0 20.4 51.0
M359.7 7.0 23.8 59.5
M365.8 4.2 25.7 64.3
M3735.4 21.2 12.4 31.0
M3825.3 15.2 17.0 42.5
M397.8 4.7 25.0 62.5
M4010.0 6.0 24.0 60.0
M4118.8 11.3 20.0 49.9
M4221.9 13.1 18.6 46.4
M4323.0 13.8 18.1 45.1
M4426.9 16.1 16.3 40.7
M4531.3 18.8 14.3 35.6
M4637.5 22.5 11.4 28.6
M4733.6 20.2 13.2 33.0
M4824.0 14.4 17.6 44.0
M4912.5 7.5 22.8 57.2
M505.6 3.4 26.0 65.0
M5116.4 6.6 22.0 55.0
M527.7 5.6 24.8 61.9
Table A2. Experimental Results in the System CaO-MgO-Al2O3-SiO2 system with Al2O3/SiO2 weight ratio of 0.4.
Table A2. Experimental Results in the System CaO-MgO-Al2O3-SiO2 system with Al2O3/SiO2 weight ratio of 0.4.
Mixture Compositions (wt%)
No.No.T (°C)PhasesCaOMgOAl2O3SiO2Al2O3/SiO2
Liquid only
M2011250Liquid28.9 11.5 17.3 42.3 0.41
M2621250Liquid27.1 9.6 19.7 43.6 0.45
M3431250Liquid16.5 12.1 20.4 51.0 0.40
M1641280Liquid11.6 4.6 23.8 60.0 0.40
M1651300Liquid11.6 4.5 24.0 59.9 0.40
M3461300Liquid16.4 12.1 20.3 51.2 0.40
M3571300Liquid9.6 7.0 23.3 60.1 0.39
M3681300Liquid6.8 4.9 21.5 66.8 0.32
M4291300Liquid22.6 12.7 18.9 45.8 0.41
M48101300Liquid24.8 14.0 18.0 43.2 0.42
M42111310Liquid22.2 13.2 18.7 45.9 0.41
M19121320Liquid22.7 9.0 19.7 48.6 0.41
M42131320Liquid24.3 13.9 17.9 43.9 0.41
M25141330Liquid31.6 13.0 15.9 39.5 0.40
M25151330Liquid32.6 12.0 16.2 39.2 0.41
M48161340Liquid22.9 12.6 19.3 45.2 0.43
M13171350Liquid32.9 20.2 13.5 33.4 0.40
M16181350Liquid11.6 4.5 23.6 60.3 0.39
M19191350Liquid22.1 8.7 19.9 49.3 0.40
M25201350Liquid31.9 12.8 15.6 39.7 0.39
M51211350Liquid17.9 6.8 23.1 52.2 0.44
M51221350Liquid18.5 7.3 23.8 50.4 0.47
M29231350Liquid23.2 16.7 17.2 42.9 0.40
M42241350Liquid24.4 12.3 20.3 43.0 0.47
M44251350Liquid26.7 16.4 16.4 40.5 0.40
M49261350Liquid12.9 7.6 23.1 56.4 0.41
M16271350Liquid11.5 4.6 23.9 60.0 0.40
M35281350Liquid9.9 7.0 23.9 59.2 0.40
M22291390Liquid36.5 14.4 14.1 35.0 0.40
M22301400Liquid36.5 14.0 13.7 35.8 0.38
M28311400Liquid29.8 21.0 14.2 35.0 0.41
M41321400Liquid20.9 11.9 22.5 44.7 0.50
M49331400Liquid14.7 8.4 25.4 51.5 0.49
M21341400Liquid35.6 14.2 14.5 35.7 0.41
M23351450Liquid38.7 14.1 12.8 34.4 0.37
M23361450Liquid39.4 15.7 12.8 32.1 0.40
M47371450Liquid33.8 18.9 13.2 34.1 0.39
M23381450Liquid38.8 15.4 13.6 32.2 0.42
M14391480Liquid15.0 2.9 30.6 51.5 0.59
M14401500Liquid15.0 3.0 30.5 51.5 0.59
M23411500Liquid39.5 15.8 12.9 31.8 0.40
M30421500Liquid45.0 1.1 17.9 36.0 0.50
M47431500Liquid33.9 19.1 13.5 33.5 0.40
Liquid + Melilite
M20441230Liquid27.7 11.4 17.7 43.2 0.41
melilite41.0 12.1 6.4 40.5
M7451250Liquid33.0 6.2 17.6 43.2 0.41
melilite41.1 10.4 10.4 38.1
M43461250Liquid27.4 11.3 17.9 43.4 0.41
melilite40.5 12.4 5.8 41.3
47 *1280Liquid31.7 9.5 16.3 42.5 0.38
melilite8.8 40.6 39.1 11.5
M7481300Liquid34.5 6.5 16.6 42.4 0.39
melilite41.7 8.4 12.4 37.5
49 *1300Liquid37.0 4.7 16.6 41.7 0.40
melilite32.9 41.0 18.7 7.4
M21501350Liquid31.8 16.8 14.7 36.7 0.40
melilite41.1 9.6 13.2 36.1
M17511350Liquid8.6 3.5 23.4 64.5 0.36
melilite0.1 0.2 73.1 26.6
M3521350Liquid36.4 7.2 15.4 41.0 0.37
melilite41.0 8.3 15.8 34.9
53 *1360Liquid43.2 0.0 16.3 40.5 0.40
melilite40.6 0.0 36.6 22.8
M22541370Liquid35.3 15.9 13.7 35.1 0.39
melilite40.8 8.6 16.1 34.5
M21551380Liquid35.4 14.2 14.7 35.7 0.41
melilite41.7 8.0 16.6 33.7
M6561400Liquid39.5 8.0 14.6 37.9 0.39
melilite41.6 5.6 22.6 30.2
57 *1420Liquid41.6 5.1 15.3 38.0 0.40
melilite41.2 3.9 27.0 27.9
58 *1420Liquid40.9 6.8 14.7 37.6 0.39
melilite41.0 5.1 24.3 29.6
59 *1430Liquid47.4 0.0 15.1 37.5 0.40
melilite41.4 0.0 36.4 22.2
60 *1450Liquid44.6 5.4 14.5 35.5 0.41
melilite41.1 2.8 29.8 26.3
61 *1450Liquid48.0 0.0 14.9 37.1 0.40
melilite41.0 0.0 36.9 22.1
62 *1450Liquid47.4 2.0 14.1 36.5 0.39
melilite41.0 1.4 33.4 24.2
63 *1450Liquid48.9 0.0 14.4 36.7 0.39
melilite40.9 0.0 37.2 21.9
Liquid + Anorthite
M26641250Liquid27.7 11.3 17.0 44.0 0.39
Anorthite20.3 0.2 35.4 44.1
M35651250Liquid32.1 6.7 16.3 44.9 0.36
Anorthite20.2 0.3 35.8 43.7
M43661280Liquid22.0 13.3 18.3 46.4 0.39
Anorthite20.2 0.4 35.6 43.8
67 *1280Liquid 33.4 5.2 16.8 44.6 0.38
Anorthite36.1 43.4 20.3 0.2
M34681290Liquid17.2 12.4 20.6 49.8 0.41
Anorthite20.1 0.6 34.5 44.8
M41691300Liquid18.6 11.5 19.5 50.4 0.39
Anorthite20.0 0.6 34.4 45.0
M19701300Liquid22.3 9.7 17.4 50.6 0.35
Anorthite20.1 0.5 35.7 43.7
M5711300Liquid29.1 6.3 16.8 47.8 0.35
Anorthite20.5 0.3 36.0 43.2
M8721350Liquid26.1 5.3 18.8 49.8 0.38
anorthite20.4 0.3 35.6 43.7
M9731400Liquid12.3 2.6 23.5 61.6 0.38
anorthite19.8 0.2 36.3 43.7
Liquid + Cordierite
M17741250Liquid9.7 7.2 23.7 59.4 0.40
Cordierite18.0 0.5 32.6 48.9
M49751300Liquid11.7 8.5 21.8 58.0 0.38
Cordierite18.6 0.5 33.9 47.0
M40761300Liquid10.0 6.0 23.8 60.2 0.39
Cordierite18.3 0.3 33.6 47.8
M10771300Liquid9.9 2.4 24.5 63.2 0.39
Cordierite17.5 0.2 32.1 50.2
Liquid + Mullite
M17781250Liquid9.0 3.7 23.5 63.8 0.37
Mullite0.2 0.4 68.5 30.9
M18791320Liquid9.6 3.7 24.7 62.0 0.40
Mullite0.2 0.2 71.1 28.5
M39801350Liquid8.0 4.7 24.7 62.6 0.39
Mullite0.1 0.3 70.9 28.7
M36811400Liquid6.2 4.5 23.5 65.8 0.36
Mullite0.2 0.3 72.6 26.9
M12821400Liquid9.5 1.8 23.9 64.8 0.37
Mullite0.1 0.1 71.9 27.9
M11831450Liquid8.4 1.8 25.1 64.7 0.39
Mullite0.1 0.0 74.0 25.9
M50841500Liquid5.9 3.5 24.4 66.2 0.37
Mullite0.1 0.1 73.2 26.6
Liquid + Spinel
M29851320Liquid25.2 14.9 18.5 41.4 0.45
Spinel0.0 28.2 71.7 0.1
M44861350Liquid27.1 16.3 16.3 40.3 0.40
Spinel0.1 28.2 71.6 0.1
M22871370Liquid35.6 15.6 13.8 35.0 0.39
Spinel0.0 28.1 71.8 0.1
89 *1500liquid30.4 21.7 14.1 33.8 0.42
Spinel0.3 0.4 70.9 28.4
Liquid + Mg2SiO4
M48901250Liquid25.8 11.6 18.7 43.9 0.42
Mg2SiO41.0 56.9 0.1 42.0
M38911250Liquid27.6 11.7 17.2 43.5 0.40
Mg2SiO41.6 55.8 0.1 42.5
M44921250Liquid27.0 11.8 18.2 43.0 0.42
Mg2SiO41.4 56.4 0.4 41.8
M32931300Liquid20.5 14.4 18.5 46.6 0.40
Mg2SiO40.6 56.7 0.1 42.6
M29941300Liquid24.6 13.9 18.2 43.3 0.42
Mg2SiO41.1 56.4 0.3 42.2
M38951300Liquid25.9 14.1 17.3 42.7 0.41
Mg2SiO41.3 56.0 0.2 42.5
M28961300Liquid40.9 11.6 7.9 39.6 0.20
Mg2SiO44.2 53.8 0.2 41.8
M29971330Liquid24.2 15.3 17.8 42.7 0.42
Mg2SiO41.1 56.6 0.2 42.1
M31981350Liquid29.2 16.6 14.0 40.2 0.35
Mg2SiO42.4 55.2 0.5 41.9
M31991400Liquid27.7 18.5 13.7 40.1 0.34
Mg2SiO42.6 55.1 0.3 42.0
M441001400Liquid28.0 14.7 15.8 41.5 0.38
Mg2SiO40.6 56.7 0.1 42.6
Liquid + MgO
M301011450Liquid33.4 19.3 13.6 33.7 0.40
MgO0.2 98.9 0.9 0.0
M231021470Liquid39.5 15.5 12.8 32.2 0.40
MgO0.3 98.9 0.8 0.0
103 *1500Liquid30.0 22.7 13.5 33.8 0.40
MgO0.1 0.2 1.2 98.5
104 *1500Liquid41.4 14.6 12.3 31.7 0.39
MgO0.3 99.0 0.7 0.0
M271051500Liquid38.7 16.3 12.6 32.4 0.39
MgO0.2 99.0 0.8 0.0
M301061500Liquid32.9 20.3 13.5 33.3 0.40
MgO0.1 98.8 1.1 0.0
M301071500Liquid32.9 20.2 13.5 33.4 0.40
MgO0.2 98.7 1.1 0.0
M301081500Liquid32.9 20.3 13.5 33.3 0.40
MgO0.2 98.8 1.0 0.0
M371091500Liquid36.6 17.6 13.1 32.7 0.40
MgO0.3 98.8 0.9 0.0
M271101550Liquid38.1 17.1 12.8 32.0 0.40
MgO0.1 99.0 0.9 0.0
M241111550Liquid44.9 13.0 12.1 30.0 0.40
MgO0.3 99.1 0.6 0.0
M461121550Liquid41.1 14.8 12.6 31.5 0.40
MgO0.3 99.0 0.7 0.0
M461131550Liquid40.6 15.7 12.9 30.8 0.42
MgO0.3 98.9 0.8 0.0
M371141550Liquid36.6 18.4 12.8 32.2 0.40
MgO0.2 98.8 1.0 0.0
Liquid + Merwinite
115 *1400Liquid38.0 14.2 13.1 34.7 0.38
Merwinite51.2 12.6 0.1 36.1
M21161400Liquid41.1 8.9 14.7 35.3 0.42
Merwinite51.1 12.2 0.1 36.6
M231171430Liquid39.8 15.7 13.4 31.1 0.43
Merwinite52.4 13.0 0.1 34.5
118 *1450Liquid43.2 9.6 13.8 33.4 0.41
Merwinite51.3 12.1 0.1 36.5
M231191450Liquid40.1 15.1 13.1 31.7 0.41
Merwinite51.8 12.7 0.1 35.4
Liquid + Ca2SiO4
M41201500Liquid45.1 9.1 13.4 32.4 0.41
Ca2SiO461.6 2.9 0.2 35.3
Liquid + Melilite + Spinel
M251211300Liquid29.2 13.8 16.2 40.8 0.40
Melilite40.9 10.0 11.5 37.6
Spinel0.1 28.2 71.6 0.1
M251221320Liquid31.0 12.2 16.7 40.1 0.42
Melilite41.2 10.0 11.9 36.9
Spinel0.1 28.5 71.3 0.1
Liquid + Melilite + Anorthite
M151231250Liquid30.4 9.3 17.6 42.7 0.41
Anorthite20.5 0.4 36.6 42.5
Melilite41.1 11.0 9.5 38.4
M11241250Liquid32.1 6.8 16.5 44.6 0.37
Anorthite20.5 0.1 35.9 43.5
Melilite40.9 11.4 7.3 40.4
Liquid + Melilite + Mg2SiO4
M201251220Liquid27.1 11.0 18.8 43.1 0.44
Mg2SiO41.3 56.5 0.3 41.9
Melilite40.8 11.7 7.0 40.5
M251261250Liquid27.2 12.9 17.9 42.0 0.43
Mg2SiO41.6 56.3 0.2 41.9
Melilite40.3 9.8 12.2 37.7
M451271300Liquid29.0 13.8 15.5 41.7 0.37
Mg2SiO42.4 55.2 0.4 42.0
Melilite40.7 9.9 12.1 37.3
M441281300Liquid25.4 14.2 12.6 47.8 0.56
Mg2SiO440.7 11.0 8.6 39.7
Melilite2.1 54.8 1.7 41.4
M281291350Liquid31.0 16.4 12.8 39.8
Mg2SiO440.9 11.9 6.8 40.4
Melilite3.9 53.8 0.3 42.0
M451301350Liquid30.1 16.4 13.5 40.0 0.34
Mg2SiO44.1 54.0 0.2 41.7
Melilite40.3 12.5 7.1 40.1
M451311450Liquid34.0 15.9 10.4 39.7 0.34
Mg2SiO44.1 53.5 0.4 42.0
Melilite41.2 11.7 7.8 39.3
Liquid + Mg2SiO4 + Anorthite
M421321200Liquid23.2 15.3 13.9 47.6 0.29
Anorthite19.7 0.8 34.6 44.9
Mg2SiO41.2 56.5 0.2 42.1
M421331230Liquid22.8 13.4 17.5 46.3 0.38
Anorthite20.2 0.5 35.7 43.6
Mg2SiO40.8 57.0 0.1 42.1
M201341230Liquid25.9 11.9 17.2 45.0 0.38
Anorthite20.1 0.2 35.6 44.1
Mg2SiO40.9 56.2 0.3 42.6
M341351240Liquid16.2 12.1 15.6 56.1 0.28
Anorthite19.9 1.0 33.1 46.0
Mg2SiO40.3 57.2 0.1 42.4
M341361250Liquid17.4 13.0 15.8 53.8 0.29
Anorthite19.8 0.9 33.7 45.6
Mg2SiO40.3 57.0 0.1 42.6
M411371250Liquid16.5 13.0 15.8 54.7 0.29
Anorthite19.7 0.9 34.1 45.3
Mg2SiO40.5 57.2 0.1 42.2
M421381250Liquid26.9 11.8 17.4 43.9 0.40
Anorthite20.3 0.5 34.8 44.4
Mg2SiO40.8 56.6 0.2 42.4
Liquid + Mg2SiO4 + Spinel
M281391400Liquid31.5 20.0 11.3 37.2 0.30
Spinel0.0 28.1 71.5 0.4
Mg2SiO44.4 53.4 0.3 41.9
M281401400Liquid30.7 19.7 11.4 38.2 0.30
Spinel0.0 28.5 71.3 0.2
Mg2SiO44.7 53.5 0.3 41.5
M281411400Liquid30.8 19.7 11.8 37.7 0.31
Spinel0.0 28.1 71.5 0.4
Mg2SiO44.4 53.4 0.3 41.9
Liquid + Merwinite + MgO
M231421450Liquid38.8 15.4 13.6 32.2 0.42
MgO0.3 98.9 0.8 0.0
Merwinite50.8 12.6 0.1 36.5
Liquid + MgO + Ca2SiO4
M241431550Liquid44.6 13.3 12.0 30.1 0.40
Ca2SiO460.9 3.7 0.2 35.2
MgO0.3 99.0 0.7 0.0
M241441550Liquid42.3 12.8 17.1 27.8 0.30
Ca2SiO451.5 12.2 0.2 36.1
MgO0.3 98.9 0.8 0.0
Liquid + MgO + Spinel
M471451430Liquid34.9 18.5 12.5 34.1 0.37
Spinel0.2 28.1 71.6 0.1
MgO0.2 99.0 0.8 0.0
M331461450Liquid30.5 21.7 12.6 35.2 0.36
Spinel0.0 28.4 71.4 0.2
MgO0.1 99.0 0.9 0.0
Liquid + Merwinite + Spinel
147 *1400Liquid37.6 14.2 14.0 34.2 0.41
Spinel0.1 28.0 71.8 0.1
Merwinite51.1 12.4 0.1 36.4
148 *1420Liquid36.8 15.8 13.3 34.1 0.39
Spinel0.6 27.9 71.1 0.4
Merwinite50.7 12.7 0.1 36.5
149 *1420Liquid36.5 16.5 13.3 33.7 0.40
Spinel0.1 28.5 71.3 0.1
Merwinite50.8 12.6 0.1 36.5
Liquid + Mullite + Anorthite
M521511250Liquid7.4 6.0 24.4 62.2 0.39
Mullite0.1 0.6 70.2 29.1
Anorthite17.7 0.4 33.3 48.6
M391521250Liquid8.2 5.1 23.0 63.7 0.36
Mullite0.1 0.5 70.7 28.7
Anorthite17.1 0.4 31.8 50.7
M181531270Liquid6.9 5.4 22.8 64.9 0.37
Mullite0.1 0.4 70.9 28.6
Anorthite17.4 0.5 32.3 49.8
M181541270Liquid7.7 5.2 23.8 63.3 0.38
Mullite0.1 0.3 71.2 28.4
Anorthite17.7 0.4 32.4 49.5
M391551300Liquid8.0 4.7 23.2 64.1 0.36
Mullite0.1 0.4 71.2 28.3
Anorthite18.0 0.4 33.4 48.2
M521561300Liquid8.0 5.6 24.2 62.2 0.39
Mullite0.1 0.4 71.4 28.1
Anorthite18.7 0.5 34.6 46.2
M101571300Liquid8.7 3.0 23.4 64.9 0.36
Mullite0.2 0.1 72.2 27.5
Anorthite17.4 0.2 31.8 50.6
M181581310Liquid9.1 4.2 24.8 61.9 0.40
Mullite0.2 0.2 71.7 27.9
Anorthite18.3 0.3 33.7 47.7
* Experimental data from previous work [15,16,17,18,23].
Table A3. Experimental Results in the System CaO-MgO-Al2O3-SiO2 system with Al2O3/SiO2 weight ratio of 0.4.
Table A3. Experimental Results in the System CaO-MgO-Al2O3-SiO2 system with Al2O3/SiO2 weight ratio of 0.4.
Mixture Compositions (mol%)
No.No.T (°C)PhasesCaOMgOAl2O3SiO2Al2O3/SiO2
Liquid only
M2011250Liquid30.7 17.2 10.1 42.0 0.41
M2621250Liquid29.4 14.6 11.8 44.2 0.45
M3431250Liquid17.9 18.4 12.2 51.5 0.40
M1641280Liquid13.3 7.4 15.0 64.3 0.40
M1651300Liquid13.3 7.3 15.2 64.2 0.40
M3461300Liquid17.8 18.4 12.1 51.7 0.40
M3571300Liquid10.9 11.1 14.5 63.5 0.39
M3681300Liquid7.7 7.8 13.5 71.0 0.32
M4291300Liquid24.2 19.0 11.1 45.7 0.41
M48101300Liquid26.2 20.7 10.4 42.7 0.42
M42111310Liquid23.6 19.7 11.0 45.7 0.41
M19121320Liquid24.8 13.8 11.8 49.6 0.41
M42131320Liquid25.7 20.6 10.4 43.3 0.41
M25141330Liquid33.1 19.1 9.2 38.6 0.40
M25151330Liquid34.3 17.7 9.4 38.6 0.41
M48161340Liquid24.5 18.9 11.4 45.2 0.43
M13171350Liquid33.0 28.4 7.4 31.2 0.40
M16181350Liquid13.3 7.2 14.9 64.6 0.39
M19191350Liquid24.2 13.4 12.0 50.4 0.40
M25201350Liquid33.4 18.8 9.0 38.8 0.39
M51211350Liquid20.1 10.7 14.3 54.9 0.44
M51221350Liquid20.8 11.5 14.7 53.0 0.47
M29231350Liquid24.1 24.3 9.8 41.8 0.40
M42241350Liquid26.2 18.5 12.0 43.3 0.47
M44251350Liquid27.7 23.8 9.3 39.2 0.40
M49261350Liquid14.5 12.0 14.3 59.2 0.41
M16271350Liquid13.2 7.4 15.1 64.3 0.40
M35281350Liquid11.2 11.1 14.9 62.8 0.40
M22291390Liquid37.6 20.8 8.0 33.6 0.40
M22301400Liquid37.6 20.2 7.8 34.4 0.38
M28311400Liquid29.8 29.6 7.8 32.8 0.41
M41321400Liquid22.8 18.2 13.5 45.5 0.50
M49331400Liquid16.6 13.3 15.8 54.3 0.49
M21341400Liquid36.8 20.6 8.2 34.4 0.41
M23351450Liquid39.7 20.3 7.2 32.8 0.37
M23361450Liquid40.0 22.4 7.2 30.4 0.40
M47371450Liquid34.0 26.7 7.3 32.0 0.39
M23381450Liquid39.7 22.0 7.6 30.7 0.42
M14391480Liquid17.9 4.8 20.0 57.3 0.59
M14401500Liquid17.9 5.0 20.0 57.1 0.59
M23411500Liquid40.1 22.5 7.2 30.2 0.40
M30421500Liquid50.0 1.7 10.9 37.4 0.50
M47431500Liquid34.1 26.9 7.5 31.5 0.40
Liquid + Melilite
M20441230Liquid29.6 17.0 10.4 43.0 0.41
melilite41.3 17.1 3.5 38.1
M7451250Liquid36.0 9.5 10.6 43.9 0.41
melilite42.4 15.0 5.9 36.7
M43461250Liquid29.2 16.9 10.5 43.4 0.41
melilite40.6 17.4 3.2 38.8
47 *1280Liquid33.8 14.2 9.6 42.4 0.38
melilite9.0 58.2 21.9 10.9
M7481300Liquid37.4 9.9 9.9 42.8 0.39
melilite43.7 12.4 7.2 36.7
49 *1300Liquid40.4 7.2 10.0 42.4 0.40
melilite30.6 53.4 9.6 6.4
M21501350Liquid32.6 24.1 8.3 35.0 0.40
melilite43.0 14.1 7.6 35.3
M17511350Liquid9.9 5.7 14.8 69.6 0.36
melilite0.2 0.4 61.4 38.0
M3521350Liquid39.0 10.8 9.1 41.1 0.37
melilite43.6 12.4 9.3 34.7
53 *1360Liquid48.0 0.0 10.0 42.0 0.40
melilite49.6 0.0 24.5 25.9
M22541370Liquid36.1 22.8 7.7 33.4 0.39
melilite43.5 12.8 9.4 34.3
M21551380Liquid36.5 20.6 8.4 34.5 0.41
melilite44.6 12.0 9.8 33.6
M6561400Liquid42.1 11.9 8.5 37.5 0.39
melilite46.2 8.7 13.8 31.3
57 *1420Liquid44.9 7.7 9.1 38.3 0.40
melilite47.2 6.2 16.9 29.7
58 *1420Liquid43.7 10.2 8.6 37.5 0.39
melilite46.0 8.0 15.0 31.0
59 *1430Liquid52.2 0.0 9.2 38.6 0.40
melilite50.5 0.0 24.3 25.2
60 *1450Liquid47.9 8.1 8.5 35.5 0.41
melilite47.7 4.6 19.1 28.6
61 *1450Liquid52.9 0.0 9.0 38.1 0.40
melilite50.0 0.0 24.8 25.2
62 *1450Liquid51.6 3.0 8.4 37.0 0.39
melilite48.9 2.3 21.9 26.9
63 *1450Liquid53.6 0.0 8.7 37.7 0.39
melilite50.0 0.0 25.0 25.0
Liquid + Anorthite
M26641250Liquid29.5 16.9 10.0 43.6 0.39
Anorthite25.0 0.3 24.0 50.7
M35651250Liquid34.8 10.2 9.7 45.3 0.36
Anorthite24.9 0.5 24.3 50.3
M43661280Liquid23.4 19.8 10.7 46.1 0.39
Anorthite24.9 0.7 24.1 50.3
67 *1280Liquid 36.5 7.9 10.1 45.5 0.38
Anorthite33.3 56.2 10.3 0.2
M34681290Liquid18.6 18.8 12.3 50.3 0.41
Anorthite24.6 1.0 23.2 51.2
M41691300Liquid20.1 17.4 11.6 50.9 0.39
Anorthite24.5 1.0 23.1 51.4
M19701300Liquid24.1 14.7 10.3 50.9 0.35
Anorthite24.7 0.9 24.2 50.2
M5711300Liquid31.7 9.6 10.1 48.6 0.35
Anorthite25.3 0.5 24.4 49.8
M8721350Liquid28.9 8.2 11.4 51.5 0.38
anorthite25.1 0.5 24.1 50.3
M9731400Liquid14.2 4.2 15.0 66.6 0.38
anorthite24.5 0.3 24.7 50.5
Liquid + Cordierite
M17741250Liquid11.0 11.4 14.8 62.8 0.40
Cordierite21.9 0.9 21.8 55.4
M49751300Liquid13.1 13.3 13.4 60.2 0.38
Cordierite22.7 0.9 22.8 53.6
M40761300Liquid11.4 9.6 14.9 64.1 0.39
Cordierite22.4 0.5 22.6 54.5
M10771300Liquid11.6 3.9 15.7 68.8 0.39
Cordierite21.3 0.3 21.5 56.9
Liquid + Mullite
M17781250Liquid10.4 6.0 14.9 68.7 0.37
Mullite0.3 0.8 56.0 42.9
M18791320Liquid11.1 6.0 15.8 67.1 0.40
Mullite0.3 0.4 59.0 40.3
M39801350Liquid9.2 7.6 15.7 67.5 0.39
Mullite0.2 0.6 58.8 40.4
M36811400Liquid7.1 7.3 14.9 70.7 0.36
Mullite0.3 0.6 60.8 38.2
M12821400Liquid11.1 3.0 15.4 70.5 0.37
Mullite0.2 0.2 60.0 39.6
M11831450Liquid9.9 3.0 16.2 70.9 0.39
Mullite0.2 0.0 62.6 37.2
M50841500Liquid6.9 5.7 15.6 71.8 0.37
Mullite0.2 0.2 61.6 38.0
Liquid + Spinel
M29851320Liquid26.6 22.0 10.7 40.7 0.45
Spinel0.0 50.0 49.9 0.1
M44861350Liquid28.0 23.7 9.3 39.0 0.40
Spinel0.1 50.0 49.8 0.1
M22871370Liquid36.4 22.4 7.8 33.4 0.39
Spinel0.0 49.9 50.0 0.1
89 *1500liquid30.4 30.4 7.8 31.4 0.42
Spinel0.5 0.8 58.7 40.0
Liquid + Mg2SiO4
M48901250Liquid27.6 17.4 11.0 44.0 0.42
Mg2SiO40.8 66.5 0.0 32.7
M38911250Liquid29.3 17.4 10.1 43.2 0.40
Mg2SiO41.3 65.5 0.0 33.2
M44921250Liquid28.8 17.7 10.7 42.8 0.42
Mg2SiO41.2 66.0 0.2 32.6
M32931300Liquid21.7 21.4 10.8 46.1 0.40
Mg2SiO40.5 66.3 0.0 33.2
M29941300Liquid26.1 20.6 10.6 42.7 0.42
Mg2SiO40.9 66.1 0.1 32.9
M38951300Liquid27.3 20.8 10.0 41.9 0.41
Mg2SiO41.1 65.6 0.1 33.2
M28961300Liquid41.6 16.5 4.4 37.5 0.20
Mg2SiO43.5 63.5 0.1 32.9
M29971330Liquid25.4 22.5 10.3 41.8 0.42
Mg2SiO40.9 66.2 0.1 32.8
M31981350Liquid29.9 23.8 7.9 38.4 0.35
Mg2SiO42.0 65.0 0.2 32.8
M31991400Liquid28.1 26.3 7.6 38.0 0.34
Mg2SiO42.2 64.8 0.1 32.9
M441001400Liquid29.2 21.5 9.1 40.2 0.38
Mg2SiO40.5 66.3 0.0 33.2
Liquid + MgO
M301011450Liquid33.7 27.2 7.5 31.6 0.40
MgO0.1 99.5 0.4 0.0
M231021470Liquid40.1 22.1 7.2 30.6 0.40
MgO0.2 99.5 0.3 0.0
103 *1500Liquid29.8 31.6 7.4 31.2 0.40
MgO0.1 0.3 0.7 98.9
104 *1500Liquid42.2 20.8 6.9 30.1 0.39
MgO0.2 99.5 0.3 0.0
M271051500Liquid39.3 23.1 7.0 30.6 0.39
MgO0.1 99.6 0.3 0.0
M301061500Liquid33.0 28.5 7.4 31.1 0.40
MgO0.1 99.5 0.4 0.0
M301071500Liquid33.0 28.4 7.4 31.2 0.40
MgO0.1 99.5 0.4 0.0
M301081500Liquid33.0 28.5 7.4 31.1 0.40
MgO0.1 99.5 0.4 0.0
M371091500Liquid37.0 24.9 7.3 30.8 0.40
MgO0.2 99.4 0.4 0.0
M271101550Liquid38.5 24.2 7.1 30.2 0.40
MgO0.1 99.5 0.4 0.0
M241111550Liquid46.0 18.6 6.8 28.6 0.40
MgO0.2 99.6 0.2 0.0
M461121550Liquid41.9 21.1 7.1 29.9 0.40
MgO0.2 99.5 0.3 0.0
M461131550Liquid41.2 22.4 7.2 29.2 0.42
MgO0.2 99.5 0.3 0.0
M371141550Liquid36.8 25.9 7.1 30.2 0.40
MgO0.1 99.5 0.4 0.0
Liquid + Merwinite
115*1400Liquid38.9 20.4 7.4 33.3 0.38
Merwinite49.8 17.2 0.1 32.9
M21161400Liquid43.5 13.2 8.5 34.8 0.42
Merwinite49.8 16.7 0.1 33.4
M231171430Liquid40.5 22.4 7.5 29.6 0.43
Merwinite50.9 17.7 0.1 31.3
118 *1450Liquid45.2 14.1 8.0 32.7 0.41
Merwinite50.0 16.6 0.1 33.3
M231191450Liquid40.9 21.6 7.3 30.2 0.41
Merwinite50.3 17.4 0.1 32.2
Liquid + Ca2SiO4
M41201500Liquid47.2 13.4 7.7 31.7 0.41
Ca2SiO462.4 4.1 0.1 33.4
Liquid + Melilite + Spinel
M251211300Liquid30.6 20.3 9.3 39.8 0.40
Melilite42.4 14.6 6.6 36.4
Spinel0.1 49.9 49.9 0.1
M251221320Liquid32.8 18.1 9.7 39.4 0.42
Melilite42.8 14.6 6.8 35.8
Spinel0.1 50.3 49.5 0.1
Liquid + Melilite + Anorthite
M151231250Liquid32.7 14.0 10.4 42.9 0.41
Anorthite25.4 0.7 24.9 49.0
Melilite42.1 15.8 5.4 36.7
M11241250Liquid34.8 10.3 9.8 45.1 0.37
Anorthite25.3 0.2 24.4 50.1
Melilite41.5 16.2 4.1 38.2
Liquid + Melilite + Mg2SiO4
M201251220Liquid29.1 16.6 11.1 43.2 0.44
Mg2SiO41.1 66.2 0.1 32.6
Melilite41.3 16.6 3.9 38.2
M251261250Liquid28.8 19.2 10.4 41.6 0.43
Mg2SiO41.3 65.9 0.1 32.7
Melilite42.0 14.3 7.0 36.7
M451271300Liquid30.3 20.2 8.9 40.6 0.37
Mg2SiO42.0 64.9 0.2 32.9
Melilite42.3 14.5 6.9 36.3
M441281300Liquid26.2 20.6 7.2 46.0 0.56
Mg2SiO441.5 15.8 4.8 37.9
Melilite1.8 64.8 0.8 32.6
M281291350Liquid31.5 23.4 7.2 37.9
Mg2SiO441.3 16.8 3.8 38.1
Melilite3.3 63.6 0.1 33.0
M451301350Liquid30.8 23.5 7.6 38.1 0.34
Mg2SiO43.5 63.7 0.1 32.7
Melilite40.7 17.7 3.9 37.7
M451311450Liquid34.4 22.5 5.8 37.3 0.34
Mg2SiO43.5 63.3 0.2 33.0
Melilite41.8 16.6 4.4 37.2
Liquid + Mg2SiO4 + Anorthite
M421321200Liquid24.0 22.2 7.9 45.9 0.29
Anorthite24.1 1.4 23.3 51.2
Mg2SiO41.0 66.1 0.1 32.8
M421331230Liquid24.1 19.9 10.2 45.8 0.38
Anorthite24.9 0.9 24.2 50.0
Mg2SiO40.7 66.5 0.0 32.8
M201341230Liquid27.5 17.8 10.0 44.7 0.38
Anorthite24.8 0.3 24.1 50.8
Mg2SiO40.8 65.9 0.1 33.2
M341351240Liquid17.2 18.0 9.1 55.7 0.28
Anorthite24.1 1.7 22.1 52.1
Mg2SiO40.2 66.9 0.0 32.9
M341361250Liquid18.4 19.3 9.2 53.1 0.29
Anorthite24.1 1.5 22.6 51.8
Mg2SiO40.2 66.7 0.0 33.1
M411371250Liquid17.5 19.3 9.2 54.0 0.29
Anorthite24.0 1.5 22.9 51.6
Mg2SiO40.4 66.9 0.0 32.7
M421381250Liquid28.6 17.6 10.2 43.6 0.40
Anorthite24.9 0.9 23.5 50.7
Mg2SiO40.7 66.2 0.1 33.0
Liquid + Mg2SiO4 + Spinel
M281391400Liquid31.4 27.9 6.2 34.5 0.30
Spinel0.0 49.8 49.7 0.5
Mg2SiO43.7 63.2 0.1 33.0
M281401400Liquid30.7 27.6 6.3 35.4 0.30
Spinel0.0 50.4 49.4 0.2
Mg2SiO44.0 63.2 0.1 32.7
M281411400Liquid30.8 27.6 6.5 35.1 0.31
Spinel0.0 49.8 49.7 0.5
Mg2SiO43.7 63.2 0.1 33.0
Liquid + Merwinite + MgO
M231421450Liquid39.7 22.0 7.6 30.7 0.42
MgO0.2 99.5 0.3 0.0
Merwinite49.5 17.2 0.1 33.2
Liquid + MgO + Ca2SiO4
M241431550Liquid45.6 19.0 6.7 28.7 0.40
Ca2SiO461.5 5.2 0.1 33.2
MgO0.2 99.5 0.3 0.0
M241441550Liquid44.3 18.8 9.8 27.1 0.30
Ca2SiO450.3 16.7 0.1 32.9
MgO0.2 99.5 0.3 0.0
Liquid + MgO + Spinel
M471451430Liquid35.0 26.1 6.9 32.0 0.37
Spinel0.3 49.8 49.8 0.1
MgO0.1 99.6 0.3 0.0
M331461450Liquid30.3 30.2 6.9 32.6 0.36
Spinel0.0 50.3 49.5 0.2
MgO0.1 99.5 0.4 0.0
Liquid + Merwinite + Spinel
147 *1400Liquid38.7 20.5 7.9 32.9 0.41
Spinel0.1 49.8 50.0 0.1
Merwinite49.8 17.0 0.1 33.1
148 *1420Liquid37.5 22.6 7.5 32.4 0.39
Spinel0.8 49.3 49.4 0.5
Merwinite49.4 17.3 0.1 33.2
149 *1420Liquid37.2 23.5 7.4 31.9 0.40
Spinel0.1 50.4 49.4 0.1
Merwinite49.5 17.2 0.1 33.2
Liquid + Mullite + Anorthite
M521511250Liquid8.5 9.6 15.4 66.5 0.39
Mullite0.1 1.3 57.9 40.7
Anorthite21.6 0.7 22.4 55.3
M391521250Liquid9.4 8.2 14.5 67.9 0.36
Mullite0.2 1.1 58.4 40.3
Anorthite20.8 0.7 21.2 57.3
M181531270Liquid7.9 8.6 14.3 69.2 0.37
Mullite0.2 0.8 58.8 40.2
Anorthite21.1 0.9 21.6 56.4
M181541270Liquid8.8 8.4 15.0 67.8 0.38
Mullite0.2 0.6 59.2 40.0
Anorthite21.5 0.7 21.7 56.1
M391551300Liquid9.2 7.6 14.7 68.5 0.36
Mullite0.2 0.8 59.1 39.9
Anorthite22.0 0.7 22.4 54.9
M521561300Liquid9.2 9.0 15.3 66.5 0.39
Mullite0.2 0.8 59.4 39.6
Anorthite22.9 0.9 23.3 52.9
M101571300Liquid10.1 4.9 14.9 70.1 0.36
Mullite0.3 0.2 60.4 39.1
Anorthite21.1 0.3 21.2 57.4
M181581310Liquid10.5 6.8 15.8 66.9 0.40
Mullite0.3 0.4 59.8 39.5
Anorthite22.4 0.5 22.7 54.4
* Experimental data from previous work [15,16,17,18,23].

References

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Figure 1. Presentation of the pseudo-ternary phase diagram in the CaO-MgO-(SiO2+Al2O3) system at fixed Al2O3/SiO2 weight ratio of 0.4.
Figure 1. Presentation of the pseudo-ternary phase diagram in the CaO-MgO-(SiO2+Al2O3) system at fixed Al2O3/SiO2 weight ratio of 0.4.
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Figure 2. Typical backscattered SEM micrographs of the quenched slags showing the equilibrium of liquid with (a) anorthite, (b) cordierite, (c) spinel, (d) Mg2SiO4, (e) mellite, (f) Mg2SiO4 and anorthite, (g) melilite and spinel, (h) MgO and merwinite.
Figure 2. Typical backscattered SEM micrographs of the quenched slags showing the equilibrium of liquid with (a) anorthite, (b) cordierite, (c) spinel, (d) Mg2SiO4, (e) mellite, (f) Mg2SiO4 and anorthite, (g) melilite and spinel, (h) MgO and merwinite.
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Figure 3. Experimentally determined pseudo-ternary phase diagram (SiO2+Al2O3)-MgO-CaO with Al2O3/SiO2 weight ratio of 0.4.
Figure 3. Experimentally determined pseudo-ternary phase diagram (SiO2+Al2O3)-MgO-CaO with Al2O3/SiO2 weight ratio of 0.4.
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Figure 4. Comparison of the present results with the literature data [10,12].
Figure 4. Comparison of the present results with the literature data [10,12].
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Figure 5. A typical composition of Shougang blast furnace slag [27] and effects of slag composition on the liquidus temperature.
Figure 5. A typical composition of Shougang blast furnace slag [27] and effects of slag composition on the liquidus temperature.
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Figure 6. Liquidus temperature as a function of MgO/CaO in liquids at fixed (Al2O3+SiO2) of 50 and 55 wt% in the CaO-MgO-SiO2-Al2O3 system with Al2O3/SiO2 weight ratio of 0.4.
Figure 6. Liquidus temperature as a function of MgO/CaO in liquids at fixed (Al2O3+SiO2) of 50 and 55 wt% in the CaO-MgO-SiO2-Al2O3 system with Al2O3/SiO2 weight ratio of 0.4.
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Figure 7. Liquidus temperature as a function of quaternary basicity in liquid at fixed MgO/CaO weight ratios of 0.15 and 0.25 in the CaO-MgO-SiO2-Al2O3 system with Al2O3/SiO2 weight ratio of 0.4.
Figure 7. Liquidus temperature as a function of quaternary basicity in liquid at fixed MgO/CaO weight ratios of 0.15 and 0.25 in the CaO-MgO-SiO2-Al2O3 system with Al2O3/SiO2 weight ratio of 0.4.
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Figure 8. Comparison of the experimental results and FactSage predictions on primary phase and liquidus temperatures. All experimental liquidus are in the melilite primary phase field. The predicted primary phases are shown in the figure.
Figure 8. Comparison of the experimental results and FactSage predictions on primary phase and liquidus temperatures. All experimental liquidus are in the melilite primary phase field. The predicted primary phases are shown in the figure.
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Table 1. Estimated compositions and temperatures of the special points in the CaO-MgO-Al2O3-SiO2 system with Al2O3/SiO2 weight ratio of 0.4.
Table 1. Estimated compositions and temperatures of the special points in the CaO-MgO-Al2O3-SiO2 system with Al2O3/SiO2 weight ratio of 0.4.
Special PointDescriptionT (°C)Composition (wt%)
CaOMgOAl2O3SiO2
AL + mullite ↔ cordierite + anorthite1250 (±5)7.6 6.6 24.5 61.3
BL ↔ cordierite + anorthite + Mg2SiO41240 (±10)10.0 14.3 21.6 54.1
CL ↔ melilite + anorthite + Mg2SiO41235 (±5)27.5 11.6 17.4 43.6
DL + spinel ↔ Mg2SiO4 + melilite1270 (±10)28.2 13.3 16.7 41.8
EL + merwinite ↔ melilite + spinel1380 (±10)37.2 14.0 14.0 34.9
FL + melilite + Ca2SiO4 ↔ merwinite1455 (±5)45.6 4.5 14.3 35.7
GL + Ca2SiO4 ↔ merwinite + MgO1480 (±10)36.7 16.6 13.3 33.3
HL + MgO ↔ merwinite + spinel1410 (±10)43.1 13.2 12.5 31.2
IL + MgO + Mg2SiO4 ↔ + spinel1650 (±20)20.0 32.1 13.7 34.2
Table 2. Comparison of the experimental data with the FactSage predictions on primary phase and liquidus temperature, Mg2SiO4 is the primary phase in all experiments.
Table 2. Comparison of the experimental data with the FactSage predictions on primary phase and liquidus temperature, Mg2SiO4 is the primary phase in all experiments.
Exp. No.Experimental Liquidus Temperature (°C)Liquid Composition (wt%)Predicted Liquidus Temperature (°C)Predicted Primary Phase
CaOMgOAl2O3SiO2
90125025.811.618.744.01287 Anorthite
91125027.611.717.243.51258 Spinel
92125026.911.818.142.81287 Spinel
93130020.514.418.546.61294 Anorthite
94130024.613.918.243.21315 Spinel
95130025.914.117.342.71307 Spinel
96130040.911.67.939.61412 Merwinite
97133024.215.317.842.71333 Spinel
98135029.216.614.040.11325 Melilite
99140027.718.513.740.01342 Mg2SiO4
100140028.014.715.841.41306 Spinel
Table 3. Comparison of the experimental data with the FactSage prediction on primary phase and liquidus temperature; merwinite is the primary phase in all experiments.
Table 3. Comparison of the experimental data with the FactSage prediction on primary phase and liquidus temperature; merwinite is the primary phase in all experiments.
Exp. No.Experimental Liquidus Temperature (°C)Liquid Composition (wt%)Predicted Liquidus Temperature (°C)Predicted Primary Phase
CaOMgOAl2O3SiO2
115140041.18.914.735.31427 Melilite
116140037.914.213.134.71421 Spinel
117143039.815.713.431.11619 MgO
118145040.115.113.131.71555 MgO
119145043.19.613.833.41425 Melilite
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Liao, J.; Qing, G.; Zhao, B. Phase Equilibria Studies in the CaO-MgO-Al2O3-SiO2 System with Al2O3/SiO2 Weight Ratio of 0.4. Metals 2023, 13, 224. https://doi.org/10.3390/met13020224

AMA Style

Liao J, Qing G, Zhao B. Phase Equilibria Studies in the CaO-MgO-Al2O3-SiO2 System with Al2O3/SiO2 Weight Ratio of 0.4. Metals. 2023; 13(2):224. https://doi.org/10.3390/met13020224

Chicago/Turabian Style

Liao, Jinfa, Gele Qing, and Baojun Zhao. 2023. "Phase Equilibria Studies in the CaO-MgO-Al2O3-SiO2 System with Al2O3/SiO2 Weight Ratio of 0.4" Metals 13, no. 2: 224. https://doi.org/10.3390/met13020224

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