Coatings — Open Access Journal

In this paper, resistive random-access memory (RRAM) with InGaO (IGO) as an active layer was fabricated by radio-frequency (RF) sputtering system and the resistive switching mechanism with the different top electrode (TE) of Pt, Ti, and Al were investigated. The Pt/IGO/Pt/Ti RRAM exhibits typical bipolar resistive switching features with an average set voltage of 1.73 V, average reset voltage of −0.60 V, average high resistance state (HRS) of 54,954.09 Ω, and the average low resistance state (LRS) of 64.97 Ω, respectively. Ti and Al were substituted for Pt as TE, and the conductive mechanism was different from TE of Pt. When Ti and Al were deposited onto the switching layer, both TE of Ti and Al will form oxidation of TiO_x and AlO_x because of their high activity to oxygen. The oxidation will have different effects on the forming of filaments, which may further affect the RRAM performance. The details of different mechanisms caused by different TE will be discussed. In brief, IGO is an excellent candidate for the RRAM device and with the aids of TiO_x, the set voltage, and reset voltage, HRS and LRS become much more stable. Full article

This research aims to experimentally improve the overall efficiency of solar photovoltaic (PV) panels by coating them with hydrophobic SiO₂ nanomaterial. Also, an accurate mathematical model was used to estimate the parameters of the PV panel, which is a non-linear optimization problem. Based on the experimental data and using the particle swarm optimization (PSO) algorithm, the optimal five parameters of a single diode model of a PV panel were determined in this study. This experimental work was conducted and carried out in the Renewable Energy Laboratory of Assiut University, Egypt. A comparative analysis was completed for three identical solar PV panels; the first panel was coated with hydrophobic SiO₂ nanomaterial, so it was considered to be a self-cleaning panel; the second panel was uncoated and cleaned manually on a daily basis; and the third panel was kept dusty all the time through the experimental investigation, and was used as a reference. Experimentally, the output power of the PV panels was monitored for each panel in this study. Also, the anti-static and anti-reflection effects of coating solar PV panels with hydrophobic SiO₂ nanomaterial were investigated experimentally. According to the obtained experimental results, it was found that the use of SiO₂ coating for PV panels results in the better performance of the PV panels. The overall efficiency of the coated panel increased by 15% and 5%, compared to the dusty panel and the uncoated panel which was manually cleaned daily, respectively. Full article

This study shows that WC-12Co coatings with low porosity and high wear and corrosion resistance can be applied by high velocity oxygen-fuel (HVOF) on a low melting and highly flammable ZE41 magnesium alloy. This provides a novel and promising use of the high-energy thermal spraying technique on low temperature melting substrates. The spraying distance used was 300 mm, which is between two and three times the recommended distanced for HVOF coating with WC-12Co on steels. Despite this, the WC-12Co coatings obtained were homogeneous, crack-free, and dense. The coatings were very well adhered to the substrates and the spraying distance allowed avoiding any thermal affectation of the substrate. The thickness of the coatings was limited to 45 μm to avoid a big mass increase in the samples. The effect of the number of layers, the O₂/H₂ ratio and the gas transport flow in the coating was studied. The coatings reduced the wear rate of the substrate by 104 times, making them wear resistant. Electrochemical corrosion tests were conducted to study the corrosion protection of the coatings, showing that it is possible to protect the magnesium substrate for 96 h in contact with 3.5 wt.% NaCl aqueous solution. Full article

Oxides, borides and carbides of the transition elements are materials of great interest from a technologic point of view. Many of these materials are used in the form of thin films, so several techniques are commonly used to deposit them. Among these techniques, Pulsed Laser Deposition (PLD) performed using ultra-short pulse lasers, mainly fs lasers, presents unique characteristics in respect to PLD performed using conventional short pulse lasers. Indeed, the films deposited using fs PLD are often nanostructured, and this technique often allows the target stoichiometry to be transferred to the films. In this work, we will review the use of ultra-short PLD in the production of films obtained from transition metal oxides, borides and carbides, evidencing the advantages offered by this technique, together with the problems arising with some of the studied systems. We conclude that even if ultra-short PLD is surely one of the most important and useful deposition techniques, it also presents limits that cannot be ignored. Full article

We examine the photocatalytic activity (PCA) of ZnO/graphitic carbon nitride g-C₃N₄ (g-CN) composite material for methylene blue (MB) degradation under visible-light irradiation (VLI). The polymeric g-CN materials were fabricated by the pyrolysis of urea and thiourea. More importantly, ZnO/g-CN nanostructured composites were fabricated by adding the different mounts (60, 65, 70, and 75 wt.%) of g-CN into ZnO via the simple hydrothermal process. Among fabricated composites, the 75% ZnO/g-CN nanocomposites displayed a superior PCA for MB degradation, which were ~three-fold an enhancement over the pure ZnO nanoparticles. The fabricated materials have been evaluated by X-ray diffraction (XRD), UV-Vis, Fourier transform infrared (FT-IR) spectroscopy, and electron microscopy. More importantly, the photodegradation of MB could get 98% in ZnO/g-CN could be credited to efficient separation of photo-induced charge carriers between ZnO and g-CN. Also, the recycling efficiency of the as-prepared composites was studied for multiple cycles, which shows that the photocatalysts are stable and suitable to carry out photocatalytic degradation in the logistic mode. Additionally, the probable photocatalytic mechanism has also discussed. The synthetic procedure of ZnO/g-CN based materials can be used in numerous fields such as environmental and in energy storage applications. Full article

With the rapid exhaustion of fossil resources, and environmental pollution relative to the use of fossil-based products, developing eco-friendly products using biomass and/or biodegradable resources is becoming increasingly conspicuous. In this study, ecofriendly and biodegradable composite membranes containing varying MC/PLA (methylcellulose/polylactic acid) mass ratios were prepared. The properties and structures of the MC/PLA membranes were studied by mechanical testing, ¹³C NMR techniques, X-ray diffraction (XRD), thermogravimetric analysis (TGA), and hot compression. The MC/PLA membranes displayed markedly improved tensile strength and elongation at the MC/PLA mass ratio range of 99:1 to 9:1. The tensile strength and elongation of the MC/PLA (97:3) membrane was found to be the optimum, at 30% and 35% higher than the neat MC, respectively. It was also found that hot compression could improve the tensile strength and elongation of the membranes. At the same time, the membranes showed enough good thermal stability. In addition, the effect of MC/PLA mass ratio on morphologies of the membranes were studied by microscopy technique. Full article

This study explored the effects of Ti₃SiC₂ on the microstructure and properties of laser cladding coatings using X-ray diffractometer, scanning electron microscope, electrochemical workstation, and UMT-2 wear tester analyses. It was found that with the addition of Ti₃SiC₂, the reinforcing phases in the composite coating were TiC, Ti(B,C)₂, honeycomb-like (Cr, Fe)₂₃C₆, and a novel composite ceramic with an “eyeball” structure, which had an inside core of Al₂O₃ and TiC outer surrounding structure. The microhardness, wear, and corrosion resistance of the composite coating were about 1.35, 2, and 4.3 times those of the original coating, respectively. The main wear mechanisms of the original coating were severe fatigue spalling and microcutting, while the main mechanisms of the composite coating were slight microcutting and the formation of the transferred film. Full article

Modifications of the packaging paper surface play an important role in a variety of industries, especially in the food sector. Uncoated paper has poor water and oil barrier properties due to its porous structure. In this study, packaging paper was successfully coated with six different coating solutions containing combinations of chitosan, zein and rosemary essential oil. The chitosan and zein were actually coated in two layers; the mixed chitosan–rosemary oil and the mixed zein–rosemary oil were each applied as one layer to the paper. The results showed increased oil barrier properties in the papers coated with mixed zein–rosemary oil and reduced water permeability in the papers coated with the chitosan–rosemary oil coating solution. The result of this two-layer coating showed excellent water (Cobb60 value of 2.18 g/m²) and oil barrier properties. All the coated papers showed a high thermal stability, especially those coated with chitosan, zein and rosemary oil layer by layer. Scanning electron microscopy was used to verify the surface differences of the coated papers, such as the closed structure, pores and smoother surface, especially in the layer-wise coated samples. Due to their good mechanical and chemical properties, coated papers with rosemary oil can be used in many applications, possibly also in the field of repellents. Full article

In this study, a specific Mg–Zn–RE alloy membrane with 6 wt.% zinc and 2.7 wt.% rare earth elements (Y, Gd, La and Ce) was prepared to investigate implant degradation, transport mechanism and guide bone regeneration in vivo. The Mg-membrane microstructure and precipitates were characterized by the scanning electron microscopy (SEM) and the transmission electron microscopy (TEM). The Mg-membrane degradation process and effect on osteogenesis were investigated in a critical-sized rat calvarial defect model via micro-CT examination and hard tissue slicing after 2-, 5- and 8-week implants. Then, the distribution of elements in organs after 1-, 2- and 4-weeks implantation was examined to explore their transportation routes. Results showed that two types of precipitates had formed in the Mg–membrane after a 10-h heat treatment at 175 °C: γ-phase MgZn precipitation with dissolved La, Ce and Gd, and W-phase Mg₃(Y, Gd)₂Zn₃ precipitation rich in Y and Gd. In the degradation process of the Mg-membrane, the Mg matrix degraded first, and the rare earth-rich precipitation particles were transferred to a more stable phosphate compound. The element release rate was dependent on the precipitate type and composition. Rare earth elements may be transported mainly through the lymph system. The defects were repaired rapidly by the membranes. The Mg-membrane used in the present study showed excellent biocompatibility and enhanced bone formation in the vicinity of the implants. Full article

The response of the human body to implanted biomaterials involves several complex reactions. The potential success of implantation depends on the knowledge of the interaction between the biomaterials and the corrosive environment prior to the implantation. Thus, in the present study, the in vitro corrosion behavior of biocompatible carbonitride-based coatings are discussed, based on microstructure, mechanical properties, roughness and morphology. TiCN and TiSiCN coatings were prepared by the cathodic arc deposition method and were analyzed as a possible solution for load bearing implants. It was found that both coatings have an almost stoichiometric structure, being solid solutions, which consist of a mixture of TiC and TiN, with a face-centered cubic (FCC) structure. The crystallite size decreased with the addition of Si into the TiCN matrix: the crystallite size of TiCN was 16.4 nm, while TiSiCN was 14.6 nm. The addition of Si into TiCN resulted in smaller R_a roughness values, indicating a beneficial effect of Si. All investigated surfaces have positive skewness, being adequate for the load bearing implants, which work in a corrosive environment. The hardness of the TiCN coating was 36.6 ± 2.9 GPa and was significantly increased to 47.4 ± 1 GPa when small amounts of Si were added into the TiCN layer structure. A sharp increase in resistance to plastic deformation (H³/E² ratio) from 0.63 to 1.1 was found after the addition of Si into the TiCN matrix. The most electropositive value of corrosion potential was found for the TiSiCN coating (−14 mV), as well as the smallest value of corrosion current density (49.6 nA cm²), indicating good corrosion resistance in 90% DMEM + 10% FBS, at 37 ± 0.5 °C. Full article

A series of self-matting waterborne polyurethanes (WPUs) were successfully prepared by introducing hydrophilic units into both soft and hard segments. By employing a polycaprolactone polyol containing carboxylate groups within the polymer chains to provide hydrophilicity directly, the matting performance of WPU films was greatly improved. The chemical structures of the WPU resins were confirmed by FTIR spectroscopy, and the morphology of WPU films was observed by SEM. The parameters of WPU preparation were investigated in detail. It was found that the surface gloss of WPU films as well as the particle sizes of WPU dispersions were closely associated with the content of hydrophilic units. As the content of carboxylates or sulfonates increased, the particle sizes of WPU decreased, while the gloss increased gradually. When the particle sizes of dispersions were greater than 3 μm, the gloss of WPU films coated on a leather surface was lower than 1. The results of TG showed that, the initial decomposition temperatures of WPU films were higher than 280 °C, which indicated these films also had good thermal stability. The prepared self-matting WPU coatings would have potential application prospects in the field of leather finishing. Full article

In order to enhance corrosion resistance of stainless steel (SS) 316LN at high temperature environments, surface modification was carried out by Si deposition and subsequent heat treatment at 900 °C for 1 h. This resulted in the formation of Fe₅Ni₃Si₂ phase on the surface region. The surface-modified alloy was exposed to high temperature S-CO₂ (650 °C, 20 MPa) and steam (650 °C, 0.1 MPa) for 500 h and evaluated for its corrosion behavior in comparison to the as-received alloy. In S-CO₂ environment, the as-received SS 316LN showed severe oxide spallation and thick Fe-rich oxide formation, while the surface-modified alloy formed a continuous and adherent Si- and Cr-rich oxide layer. In steam, as-received SS 316LN formed very thick duplex Fe- and Cr-rich oxide layers. On the other hand, surface-modified SS 316LN formed notably thinner oxides, which could be attributed to the formation of Si-rich oxide under outer Fe-rich oxides on the surface-modified alloy. Thus, in view of the weight changes, oxide thickness, and morphologies of the two conditions, it was found that Si diffusion coating was effective in improving the corrosion resistance of SS 316LN in both S-CO₂ and steam environments. Full article

A chromium diffusion coating was applied on an oxide dispersion strengthened ferritic-martensitic (ODS-FM) steel to improve oxidation resistance at high temperature. By carrying out physical vapor deposition followed by inter-diffusion heat treatment, a thin Cr-rich carbide layer was produced on the ODS-FM steel. Both the as-received and surface-modified specimens were oxidation-tested at 650 °C in air and steam environments for 500 h. The surface-modified specimens showed improved oxidation resistance in both environments. In an air environment, both conditions exhibited a thin and continuous chromia layer, but the formation of Cr₂O₃ and (Mn, Cr)₃O₄ nodules resulted in greater weight gain for the as-received specimen. In a steam environment, weight gain increased for both the as-received and surface-modified specimen. Especially, the as-received specimen showed much greater weight gain with the formation of a thick oxide layer consisted of outer Fe-rich oxide and inner (Fe, Cr, Mn) oxide layers. On the other hand, a thin and continuous chromia layer was formed for the surface-modified specimen, which resulted in much less weight gain in a steam environment. Full article

This investigation describes the formation of crystalline nanotubes of titanium oxide on the surface of a Ti-6Al-4V alloy and its biological evaluation. The formation of nanotubes was performed by the anodic oxidation technique with a constant work potential of 60 V but with different anodizing times of 10, 20, 30, 40, 50, and 60 min used to evaluate their effects on the characteristics of the nanotubes and their biological activity. A mixture of ethylene glycol, water, and ammonium fluoride (NH₄F) was used as the electrolytic fluid. Scanning electron microscopy (SEM) and X-ray diffraction (XRD) were applied to determine the morphology and crystalline nature of the nanotubes, showing a well-defined matrix of nanotubes of titanium oxide with a crystalline structure and a diameter in the range of 52.5 ± 5.13 to 95 ± 11.92 nm. In contrast, the XRD patterns showed an increase of defined peaks that directly correlated with treatment times. Moreover, in vitro assays using an innovative cell culture device demonstrated that the inner diameter of the nanotubes directly correlated with cell proliferation. Full article

The objectives of this study are the development and evaluation of modified release multi-particulate drug delivery systems containing a BCS class II drug (meloxicam), formulated as polymer-coated pellets. Inert seeds containing microcrystalline cellulose, lactose monohydrate, and polyvinylpyrrolidone were prepared by extrusion-spheronization. The obtained cores were loaded with meloxicam using the drug layering technique, by spray coating in a fluidized bed with a liquid dispersion of the drug. The resulting drug pellets were film-coated with various polymers (Acryl-EZE^® 93O, Eudragit^® RS 30-D as well as experimental composite obtained by adding Methocel™ E5 Premium LV as pore forming agent to the extended release polymer Eudragit^® RS 30-D). All experimental systems were evaluated by scanning electron microscopy and in vitro release testing, in an attempt to investigate the characteristics of the film coatings and their influence on drug release from the multi-particulate systems. The in vitro release study was performed in two stages, using two media with pH values corresponding to the gastric and intestinal environment (HCl 0.1N, pH = 1.2 for the first two hours of the test and phosphate buffer 50 mM, pH 6.8 for the next 4 h). The in vitro release data have highlighted the impact of the formulation factors on the drug release. Full article

Atomic layer deposited AlGaN with different AlN and GaN pulse ratios (2:1, 1:1, and 1:2) was used to prepare AlGaN/GaN Schottky diodes, and their current transport mechanisms were investigated using current–voltage (I–V) and capacitance–voltage (C–V) measurements. Under low reverse bias condition, the sample with the pulse ratio of 2:1 was explained by Poole–Frenkel emission and the negative temperature dependence for the sample with the pulse ratio of 1:2 was associated with the acceptor levels in the AlGaN layer. Fast interface traps at 0.24–0.29 eV were observed for the samples with the pulse ratios of 1:1 and 1:2, whereas bulk traps at ~0.34 eV were observed for the sample with the pulse ratio of 2:1. Higher trap densities were obtained from the C–V hysteresis measurements when the pulse ratios were 1:1 and 1:2, indicating the presence of a charge trapping interfacial layer. According to the X-ray photoelectron spectroscopy spectra, the pulse ratio of 2:1 was found to have less oxygen-related defects in the AlGaN layer. Full article

In this study, the effect of pure and modified hexagonal boron nitride (h-BN) nanosheet incorporation on the stability, viscosity, and electrochemical behavior of a waterborne emulsion acrylic coating was studied. The functionalization of h-BN nanoplatelets with polyacrylic acid (PAA) plasma polymerization was performed, and the successful surface modification was determined through water dispersion testing, Fourier transform infrared spectroscopy and thermogravimetric analysis, X-ray photoelectron spectroscopy, and also by transmission electronic microscopy. Later, the stability and viscosity properties of emulsion nanostructured acrylic coatings, which were previously prepared by an ultrasound-assisted mixing system, were analyzed using zeta potential and rheometry testing, respectively. The electrochemical behavior was analyzed by electrochemical impedance spectroscopy. The results prove an effective deposition of PAA films on the h-BN surfaces, which enhanced the stability and viscosity acrylic of nanostructured coatings due to the interactions between the h-BN nanoplatelets surface and emulsion acrylic paint and also with the thickener additives. On the other hand, the electrochemical analysis demonstrated a significant increase (two orders of magnitude) in corrosion resistance in the acrylic nanostructured coatings with 1 wt.% of unmodified and modified h-BN nanoplatelets concerning pure acrylic paint due to a barrier protection mechanism of corrosion inhibition. Therefore, the results demonstrate that the surface modification of h-BN by plasma polymerization (green technology) helped to solve the low dispersibility issue of BN nanosheet surfaces in a waterborne polymer matrix to obtained green nanostructured acrylic coatings with the right balance in in-can properties and corrosion inhibition of AISI 304 stainless steel. Full article

The impact of deposition of multilayer CrN/CrCN coating on X6CrNiTi18-10 steel by means of the PVD (physical vapour deposition) method on resistance to cavitation erosion has been investigated. Cavitation tests were performed using a cavitation chamber with a barricade system at the inlet pressure p₁ = 600 kPa and the outlet pressure p₂ = 123 kPa. Deposition of CrN/CrCN coating allowed increasing duration of the incubation period and decreasing cumulative volume loss until 500 min of exposure. The erosion of the CrN/CrCN–X6CrNiTi18-10 system begins with the removal of microdroplets from the coating surface and surface undulation. The surface undulation increases with the exposure time leading to coating fracture in a brittle mode. Initiation sites of cracks were located inside the PVD coating. Measurements of surface roughness illustrate uneven degradation of the exposed surface and the location of slight and severe erosion zones. The Ra parameters obtained for the CrN/CrCN–X6CrNiTi18-10 system and X6CrNiTi18-10 steel after 180 min of erosion were comparable. An elongation of erosion test up to 600 min resulted in a higher increase in surface roughness of the CrN/CrCN coating–X6CrNiTi18-10 steel system in comparison to that of X6CrNiTi18-10 steel. With increasing exposition time, the rate of increase of the surface roughness decreased due to overlapping damage. Full article

The purpose of this study was to investigate the effects of the undersurface roughness of total knee prosthesis on clinical outcomes. We compared the clinical and radiological outcomes and prosthesis survivals in patients who underwent total knee arthroplasty using prosthesis with identical designs but different surface roughness (average surface roughnesses (R_a), 5.0 μm vs. 11.6 μm). The results showed that the knee prostheses with a more roughened undersurface (R_a = 11.6 μm) produced significantly better functional results and enhanced prosthesis survival. The difference in surface roughness was associated with incidence of osteolysis and loosening at the tibial baseplate, but not at the femoral component. Overall, our results provided significant evidence that the use of roughened undersurface of tibial baseplate would be a way to prevent aseptic loosening. Full article