Ceramics

In line with circular economy principles and the reduction of primary material exploitation, waste-to-energy (WtE) by-products such as bottom ash (BA) are increasingly being used as raw materials in cement and ceramics manufacturing. However, it is critical to verify that the final product presents not only adequate technical properties but also that it does not pose negative impacts to the environment and human health during its use. This study investigates the environmental compatibility of the use of ceramic porcelain stoneware tiles manufactured with BA as partial replacement of traditional raw materials, with a particular focus on the leaching behavior of the tiles during their use, and also after crushing to simulate their characteristics at their end of life. To evaluate the latter aspect, compliance leaching tests were performed on crushed samples and compared with Italian End-of-Waste (EoW) thresholds for the use of construction and demolition waste as recycled aggregates. Whereas, to assess the environmental compatibility of the tiles during the utilization phase, a methodology based on the application of monolithic leaching tests to intact tiles, and the evaluation of the results through multi-scenario human health risk assessment and the analysis of the main mechanisms governing leaching at different stages, was employed. The results of the study indicate that the analyzed BA-based tiles showed no significant increase in the release of potential contaminants compared to traditional formulations and fully complied with End-of-Waste criteria. The results of the monolith tests used as input for site-specific risk assessment, simulating worst-case scenarios involving the potential contamination of the groundwater, indicated negligible risks to human health for both types of tiles, even considering very conservative assumptions. As for differences in the release mechanisms, tiles containing BA exhibited a shift toward depletion-controlled leaching and some differences in early element release compared to the ones with a traditional formulation. Full article

The stability of ceramic suspensions is a key factor in the preparation and shaping of ceramic bodies. The presented work offers an experimental determination of ceramics suspensions stability using the LUMiSizer analytical centrifuge, focusing on kinetic behaviour using transmission profiles and instability indexes. Multiple ceramic systems comprising corundum, metakaolin, and zirconia suspensions were experimentally examined under varying solid contents, dispersant dosages, and additive concentrations. Results showed that highly loaded corundum suspensions with dispersant (Dolapix CE64) achieved excellent stability, with an instability index below 0.05. Compared to classical sedimentation tests, which are time-consuming and not highly sensitive, LUMiSizer offers a suitable alternative by guaranteeing correct kinetic data and instability indexes indicating suspension behaviour using centrifugal force. Comparisons of the LUMiSizer results and data obtained using the modified Stokes law confirmed increased terminal velocities in experiments with metakaolin suspensions, indicating the sensitivity of the centrifuge to the effect of dispersion medium shape. The influence of porogen (waste coffee grounds) on the stability of corundum suspensions was also investigated, followed by slip casting to create and characterize a ceramic body, confirming the possibility of shaping based on stability results. Furthermore, instability indices are suggested as a rapid, quantitative method for comparing system stability and as an auxiliary criterion to the rheological measurements. Optimal dispersant concentration for zirconia-based photocurable suspensions was identified as 8.5 wt.%, which minimized viscosity and, at the same time, assured maximal kinetic stability. Integrating the LUMiSizer analytical centrifuge with standard methods, including sedimentation tests and rheological measurements, highlights its value as a powerful tool for characterizing and optimizing ceramic suspensions. Full article

The study of the relationship between the composition and mechanical properties of structural ceramics based on zirconium, magnesium and aluminum oxides is an important scientific and technological task. In this study, ceramics of the composition x·ZrO₂-(90-x)·MgO-10·Al₂O₃ (x = 10–80 wt.%) were obtained using standard ceramic technology. XRD, SEM, Vickers hardness and biaxial flexural strength measurements were performed to determine the effect of concentration x on the phase composition, microstructure and mechanical characteristics of the sintered samples. The results show that with an increase in the starting concentration x in experimental samples, the fraction of the stabilized ZrO₂ phase grows, and the grain size decreases. These two factors determine the values of microhardness and biaxial bending strength. Experimental investigation on the ternary oxide ceramics shows that for ceramics sintered at 1500 °C, the microhardness values varied within the range of 815–1300 HV1 and the biaxial bending strength of 110–250 MPa. Full article

Metal–organic frameworks (MOFs) are promising materials for drug delivery due to their structural tunability and high surface area. This work reports on the synthesis of ZIF-8 for the in situ encapsulation of hesperidin, a flavonoid with poor water solubility used in the treatment of circulatory system disorders, as a gastric-targeted drug delivery system (DDS). A 2³ full factorial design was used to optimize drug loading, investigating the effects of DMSO concentration, 2-MIm/Zn²⁺ molar ratio, and final solution volume (water content). The materials were characterized by ATR-FT-IR, TG, XRD, and SEM analyses, confirming successful ZIF-8 synthesis and partial hesperidin encapsulation. Drug release kinetics were evaluated at pH 1.0 and 6.86. The system showed a faster and more pronounced release at pH 1.0, driven by MOF degradation, demonstrating its potential as a gastric-targeted DDS. This study confirms the feasibility of ZIF-8 to improve hesperidin solubility and bioavailability, highlighting a novel strategy for its therapeutic application. Full article

(Y_xGd_3−x)(Al_yGa_5−y)O₁₂:Ce and (Lu_xGd_3−x)(Al_yGa_5−y)O₁₂:Ce ceramics were synthesized for the first time by direct exposure of a powerful electron flux to a mixture of the corresponding oxide components. Five-component ceramics were obtained from oxide powders of Y₂O₃, Lu₂O₃, Gd₂O₃, Al₂O₃, Ga₂O₃, and Ce₂O₃ in less than 1 s, without the use of any additional reagents or process stimulants. The average productivity of the synthesis process was approximately 5 g/s. The reaction yield, defined as the mass ratio of the synthesized ceramic to the initial mixture, ranged from 94% to 99%. The synthesized ceramics exhibit photoluminescence when excited by radiation in the 340–450 nm spectral range. The position of the luminescence bands depends on the specific composition, with the emission maxima located within the 525–560 nm range. It is suggested that under high radiation power density, the element exchange rate between the particles of the initial materials is governed by the formation of an ion–electron plasma. Full article

Porous acicular mullite was fabricated at 1300 °C starting from Al₂O₃ and mixture of SiO₂ and MoO₃ obtained by previous oxidation of waste MoSi₂. It was found that the presence of MoO₃ favors formation of acicular (prism-like) mullite grains with sharp edges. The effect of addition of Fe₂O₃ (4–12 wt.%) on phase composition, compressive strength, thermal conductivity and microstructure was studied. The addition of Fe₂O₃ improved the compressive strength from approximately 25 MPa in pure mullite to about 76 MPa in samples containing 12 wt.% Fe₂O₃, while the open porosity decreased from 55.4% to 51.8%. The presence of Fe₂O₃ caused a decrease in mullite formation temperature owing to the formation of liquid phase and accelerated diffusion. The solubility of iron oxide in mullite lattice was between 8 and 12 wt.% Fe₂O₃. The incorporated iron ions also promoted the rounding of sharp edges in prismatic mullite grains, leading to a reduced specific surface area of 0.55 m²/g in the sample with 12 wt.% Fe₂O₃. The thermal conductivity of mullite increased with addition of 12 wt.% Fe₂O₃ reaching value of 1.17 W/m·K. Full article

This study reports the successful synthesis of pure cobalt-substituted calcium molybdate powders (Co-doped CaMoO₄) through a co-precipitation method conducted at room temperature, without the use of surfactants or hazardous organic solvents. The formation of solid solutions with x values ranging from 0.00 to 0.08 was confirmed by X-ray diffraction, Rietveld refinement, and Raman spectroscopy analyses. Elemental analysis using energy-dispersive X-ray spectroscopy showed a strong correlation between the experimental and nominal stoichiometries. The synthesized molybdate powders consist of micrometer-sized particles exhibiting diverse morphologies, including microspheres, flower-like architectures, and dumbbell-shaped particles. These agglomerates are composed of primary particles smaller than 43 nm. The specific surface area increased from 3.59 m²/g for the undoped CaMoO₄ to 10.74 m²/g for the 6% Co-doped CaMoO₄. These nanostructured powders represent promising host materials for 4f ions, making them potential candidates for solid-state lighting applications. Full article

To mitigate the issue of accumulating glass waste, an advanced process has been developed for the production of glass foams via alkaline activation, employing industrial glass cullet as the primary raw material. This method contributes to circular economy strategies by enabling high-value upcycling of secondary raw materials. The aim of the study is to conduct an environmental assessment of this recycling process using the Life Cycle Assessment (LCA). The analysis is performed with SimaPro software, adopting the ReCiPe impact assessment method, which allows for the quantification of 18 impact categories. Four distinct foaming processes were compared to determine the most environmentally preferable option and a sensitivity analysis was conducted to assess how variations in energy sources influence the environmental performance. The findings indicate that the scenario involving hardening at 40 °C for seven days results in the highest environmental burdens. Specifically, in the Human Carcinogenic Toxicity category, the normalized impacts for this process are approximately an order of magnitude greater. Electricity consumption is identified as the primary contributor to the overall impact. The sensitivity analysis underscores that utilizing photovoltaic panels reduces impacts. Future developments will focus on expanding the system boundaries to provide a more comprehensive understanding and supporting informed decision-making. Full article

The recycling of glass presently poses several challenges, predominantly to the heterogeneous chemical compositions of various glass types, along with the waste glass particle size distribution, both of which critically influence the efficiency and feasibility of recycling operations. Numerous studies have elucidated the potential of converting non-recyclable glass waste into valuable materials thanks to the up-cycling strategies, including stoneware, glass wool fibres, glass foams, glass-ceramics, and geopolymers. Among the promising alternatives for improving waste valorisation of glass, alkali-activated materials (AAMs) emerge as a solution. Waste glasses can be employed both as aggregates and as precursors, with a focus on its application as the sole raw material for synthesis. This overview systematically explores the optimisation of precursor selection from a sustainability standpoint, specifically addressing the mild alkali activation process (<3 mol/L) of waste glasses. The molecular mechanisms governing the hardening process associated with this emerging class of materials are elucidated. Formulating sustainable approaches for the valorisation of glass waste is becoming increasingly critical in response to the rising quantities of non-recyclable glass and growing priority on circular economy principles. In addition, the paper highlights the innovative prospects of alkali-activated materials derived from waste glass, emphasising their emerging roles beyond conventional structural applications. Environmentally relevant applications for alkali-activated materials are reported, including the adsorption of dyes and heavy metals, immobilisation of nuclear waste, and an innovative technique for hardening as microwave-assisted processing. Full article

Settlement on the Moon will require full exploitation of its resources if such settlements are to be permanent. Such in situ resource utilisation (ISRU) has primarily been focused on accessing water ice at the lunar poles and the use of raw lunar regolith as a compressive building material. Some work has also examined the extraction of metals, but there has been little consideration of the many useful ceramics that can be extracted from the Moon and how they may be fabricated. We introduce a strategy for full lunar industrialisation based on a circular lunar industrial ecology and examine the contribution of ceramics. We review ceramic fabrication methods but focus primarily on 3D printing approaches. The popular direct ink writing method is less suitable for the Moon and other methods require polymers which are scarce on the Moon. This turns out to be crucial, suggesting that full industrialisation of the Moon cannot be completed until the problem of ceramic fabrication is resolved, most likely in conjunction with polymer synthesis from potential carbon sources. Full article

Recent advances in prefabricated construction have enabled modular systems offering structural performance, rapid assembly, and design flexibility. Textile Ceramic Technology (TCT) integrates ceramic elements within a stainless-steel mesh, creating versatile architectural envelopes for façades, roofs, and pavements. This study investigates the integration of silicon photovoltaic (PV) modules into TCT to develop an industrialized Building-Integrated Photovoltaics (BIPV) system that maintains energy efficiency and visual coherence. Three full-scale solar brick prototypes are presented, detailing design objectives, experimental results, and conclusions. The first prototype demonstrated the feasibility of scaling small silicon PV units with good efficiency but limited aesthetic integration. The second embedded PV cells within ceramic bricks, improving aesthetics while maintaining electrical performance. Durability tests—including humidity, temperature cycling, wind, and hail impact—confirmed system stability, though structural reinforcement is needed for impact resistance. The third prototype outlines future work focusing on modularity and industrial scalability. Results confirm the technical viability of silicon PV integration in TCT, enabling active façades that generate renewable energy without compromising architectural freedom or aesthetics. This research advances industrialized, sustainable building envelopes that reduce environmental impact through distributed energy generation. Full article

As power electronic modules are increasingly required to provide improved heat dissipation, aluminum nitride (AlN) stands out against other ceramic materials. At the same time, more cost-efficient production of customized products demands shorter development cycles and innovative manufacturing processes. Conventional process chains in power electronics are usually long and inflexible; thus, innovative ways to reduce process steps and faster prototyping are needed. Therefore, this study investigates the usage of additive manufacturing technology—laser-based powder bed fusion of metal powder (PBF-LB/M)—namely copper (Cu), on AlN substrates for power electronic applications. It is found that specific electrical conductivity values can be achieved up to 31 MS/m, and adhesion measured by shear testing reaches 15 MPa. In reliability testing, the newly produced samples exhibit a 25% decrease in adhesion after 250 cycles, which is comparatively moderate. This study shows the feasibility of PBF-LB/M of Cu powder on AlN, emphasizing its strengths and highlighting remaining weaknesses. Full article

The replacement of natural aggregates with recycled aggregates in concrete production has gained attention as a sustainable approach for valorizing construction and demolition waste (CDW). Although regulatory frameworks in this area remain underdeveloped, extensive research has demonstrated that acceptable mechanical and durability properties can be achieved. However, the elevated water absorption associated with recycled materials—mainly due to residual attached mortar and increased porosity—continues to pose a challenge. When used without prior treatment, these particles absorb part of the mixing water intended for cement hydration, potentially compromising both fresh and hardened concrete performance. This study explores the use of graphene oxide (GO) nanocoating as a surface modification strategy to mitigate water absorption. Absorption test were performed to evaluate the effectiveness of the treatment, followed by the preparation of multiple concrete mixes incorporating varying substitution rates of natural aggregate with untreated and GO-treated recycled material. The mixtures were assessed for workability and compressive strength. Results indicate that GO nanocoating substantially reduces water (up to 30%) uptake and improves the overall performance of concrete containing recycled constituents, increasing its compressive strength by up to 32%, highlighting its potential as a viable pretreatment for sustainable concrete production. Full article

In this work we investigate the integration possibility of a thermistor paste from ESL (ElectroScience Laboratory, now Vibrantz) to see if it is adapted for Vibrantz Low Temperature Cofired Ceramics (LTCC) L8 and A6M-E materials. An alumina-based sample is used as a reference circuit throughout this study. Square, two-squares-in-parallel and two-squares-in-series thermistors are tested, placed internally and externally. Resistive values are measured in a range from 25 °C to 300 °C. The variation in the resistive values among similar thermistors is significant, with a maximum standard deviation of 67%. However, in all cases, there is a positive linear relationship between resistance and temperature. The Temperature Coefficient of Resistance (TCR) value is calculated before and after annealing. In general, the L8 and Al₂O₃ samples exhibit higher TCR values than the A6M-E sample. Additionally, when placed internally, the TCR value decreases approximately 30% for both tested LTCC materials. An Energy-Dispersive X-ray Spectroscopy (EDX) material analysis has also been conducted on the samples, revealing that the main chemical components are oxide, silicon, calcium, and ruthenium but also some barium and titanium, which indicates SiO₂, TiO₂, BaTiO₃ and RuO₂ oxides in the thermistor paste. The possibility to implement thermistors internally and externally on Vibrantz LTCC without delamination problems is endorsed by this study. Full article

This study introduces an efficient and sustainable catalytic system utilizing cobalt ferrite nanoparticles (CoFe₂O₄-NPs) for the synthesis of valuable 6-amino-2-oxo-4-phenyl (or 4-chlorophenyl)-1,2,3,4-tetrahydropyrimidine-5-carbonitrile derivatives. Recognizing the limitations of traditional methods for the Biginelli reaction, we thoroughly characterized CoFe₂O₄-NPs, alongside individual iron oxide nanoparticles (Fe₂O₃-NPs) and cobalt oxide nanoparticles (CoO-NPs), using FTIR, XRD, TEM, SEM, XPS, TGA, and BET analysis. These characterizations revealed the unique structural, morphological, and physicochemical properties of CoFe₂O₄-NPs, including an optimized porous structure and significant bimetallic synergy between Fe and Co ions. Catalytic studies demonstrated that CoFe₂O₄-NPs significantly outperformed individual Fe₂O₃-NPs and CoO-NPs under mild conditions. While the latter only catalyzed the Knoevenagel condensation, CoFe₂O₄-NPs uniquely facilitated the complete Biginelli reaction. This superior performance is attributed to the synergistic electronic environment within CoFe₂O₄-NPs, which enhances reactant activation, intermediate stabilization, and proton transfer during the multi-step reaction. This work highlights the potential of CoFe₂O₄-NPs as highly efficient and selective nanocatalysts for synthesizing biologically relevant 1,2,3,4-tetrahydropyrimidines, offering a greener synthetic route in organic chemistry. Full article

Efforts to enhance the mechanical and physicochemical properties of conventional glass ionomer cement (GIC) are ongoing. This study aimed to evaluate the effect of incorporating varying concentrations of frankincense and myrrh liquids into conventional GIC on its microhardness and sealing ability. Frankincense and myrrh liquids were prepared by dissolving 25 g of each ground resin in 50 mL of distilled water at 60 °C and allowing the solutions to stand for 8 h. Five experimental groups were evaluated: Group A (conventional GIC), Group B (15% frankincense-modified GIC), Group C (25% frankincense-modified GIC), Group D (15% myrrh-modified GIC), and Group E (25% myrrh-modified GIC). Microhardness was evaluated using a Vickers hardness tester, and sealing ability was evaluated via interfacial gap measurements using scanning electron microscopy (SEM). SEM analysis revealed that all modified GIC groups exhibited significantly smaller interfacial gap sizes (Groups B–E: 6.1, 5.22, 5.9, and 5.34 µm, respectively) compared to conventional GIC (Group A: 6.88 µm). However, there were no statistically significant differences in microhardness among the groups (p > 0.5). The incorporation of 15% and 25% concentrations of frankincense or myrrh liquids into conventional GIC significantly improved sealing ability without compromising hardness. Full article

Barium titanate (BaTiO₃) has long been recognized as a promising photocatalyst for solar-driven water splitting due to its unique ferroelectric, piezoelectric, and electronic properties. This review provides a comprehensive analysis of atomistic simulation studies of BaTiO₃, highlighting the role of density functional theory (DFT), ab initio molecular dynamics (MD), and classical all-atom MD in exploring its photocatalytic behavior, in line with various experimental findings. DFT studies have offered valuable insights into the electronic structure, density of state, optical properties, bandgap engineering, and other features of BaTiO₃, while MD simulations have enabled dynamic understanding of water-splitting mechanisms at finite temperatures. Experimental studies demonstrate photocatalytic water decomposition and certain modifications, often accompanied by schematic diagrams illustrating the principles. This review discusses the impact of doping, surface modifications, and defect engineering on enhancing charge separation and reaction kinetics. Key findings from recent computational works are summarized, offering a deeper understanding of BaTiO₃’s photocatalytic activity. This study underscores the significance of advanced multiscale simulation techniques for optimizing BaTiO₃ for solar water splitting and provides perspectives on future research in developing high-performance photocatalytic materials. Full article

One of the advantages of the EPR spectroscopy method in assessing structural defects caused by irradiation is the fact that using this method it is possible to determine not only the concentration dependences of the defect structure but to also establish their type, which is not possible with methods such as X-ray diffraction or scanning electron microscopy. Based on the data obtained, the role of variation in the ratio of components in Li₄SiO₄–Li₂TiO₃ ceramics on the processes of softening under high-dose irradiation with protons simulating the accumulation of hydrogen in the damaged layer, as well as the concentration of structural defects in the form of oxygen vacancies and radiolysis products on the processes of high-temperature degradation of ceramics, was determined. It was found that the main changes in the defect structure during the prolonged thermal exposure of irradiated samples are associated with the accumulation of oxygen vacancies, the density of which was estimated by the change in the intensity of singlet lithium, characterizing the presence of E-centers. At the same time, it was found that the formation of interphase boundaries in the structure of Li₄SiO₄–Li₂TiO₃ ceramics leads to the inhibition of high-temperature degradation processes in the case of post-radiation thermal exposure for a long time. Also, during the conducted studies, the role of thermal effects on the structural damage accumulation rate in Li₄SiO₄–Li₂TiO₃ ceramics was determined in the case when irradiation is carried out at different temperatures. During the experiments, it was determined that the main contribution of thermal action in the process of proton irradiation at a fluence of 5 × 10¹⁷ proton/cm² is an increase in the concentration of radiolysis products, described by changes in the intensities of spectral maxima, characterized by the presence of defects such as ≡Si–O, SiO₄³⁻ and Ti³⁺ defects. Full article