Ceramics

As the operational demands on piezoelectric devices grow increasingly stringent, there is an urgent need for materials capable of delivering stable performance at elevated temperatures. BiFeO₃ (BF), a lead-free piezoelectric oxide with high-temperature resilience, is characterized by its notably high Curie temperature (T_c ∼ 835 °C), rendering it a promising candidate for high-temperature applications. However, its piezoelectric coefficients remain inadequate to satisfy practical requirements. The 0.7BiFeO₃-0.3Ba_(1-x) Sr_xTiO₃ system (abbreviated as BF-BS_xT) was designed to elucidate the roles of chemical disorder and local structural heterogeneities in the enhancement of functional properties through fine-tuning of the Sr content. The phase structure of the samples was carefully examined by X-ray diffraction. Rietveld refinement of the XRD data revealed that all BF-BS_xT ceramics consist of coexisting R and PC phases. Optimized compositional disorder and local heterogeneities led to a moderate enhancement in the piezoelectric coefficient d₃₃ value of 160 pC/N, a high T_c of 495 °C, and a remanent polarization P_r ≈ 22.1 μC/cm² -were achieved in the BF-BS_xT system at x = 0.06. These results indicate that BF-BS_xT ceramics hold good potential for use in high-temperature piezoelectric devices. Full article

The ceramics industry has long embraced the principles of the circular economy, with a strong focus on the reuse and recovery of raw materials essential to the production cycle. This approach reduces costs by reintroducing secondary raw materials—such as production scraps and recycled materials—into the manufacturing process after appropriate recovery treatments. This study aims to contribute to the transition of the ceramic industry toward a circular economy by incorporating industrial by-products into monoporosa ceramic bodies, thereby transforming waste materials into valuable resources. Monoporosa is a porous, single-fired ceramic wall tile characterized by a high carbonate content and low bulk density. However, the role of secondary raw materials in monoporosa formulations, as well as their influence on processing behavior (e.g., during sintering) and on key technological properties, is not yet fully understood. This work investigates a standard monoporosa formulation based on conventional raw materials (sand, calcite, feldspars, and clays) and compares it with new formulations in which industrial waste materials from local and national sources—originating from other industrial processes—are used as partial or total substitutes for some of the traditional raw materials, particularly sand and calcite. The industrial by-products examined include biomass bottom ash, foundry sand, and marble cutting and processing sludge. All materials were characterized using chemical–mineralogical, thermal, and morphological analyses and were incorporated into the ceramic bodies at different substitution levels (10%, 50%, and 100%) to replace natural raw materials. Their behavior within the mixtures was evaluated to determine ceramic suitability and acceptable replacement ratios. Furthermore, the effects of these additions on water absorption, thermal expansion coefficient, and microstructural characteristics were assessed. Based on the positive results obtained, this study demonstrates the feasibility of using, in particular, two secondary raw materials—foundry sand and marble sludge—in monoporosa body formulations, allowing for the complete replacement of the original raw materials and thereby contributing to the development of more sustainable ceramic compositions. Full article

In additive manufacturing technologies, the use of pastes and inks based on materials such as clay to create three-dimensional objects layer by layer has opened new possibilities in fields such as engineering and biomedicine. This review article aims to provide a comprehensive understanding of 3D printing of ceramic pastes through Direct Ink Writing (DIW), also referred to as Robocasting. DIW offers specific advantages for ceramic 3D printing, including the ability to extrude highly loaded pastes with customized rheological properties to accommodate a broad spectrum of ceramic compositions, varying from conventional clays to advanced ceramics. It is characterized by filament deposition control, which facilitates the fabrication of complex, porous, or customized architectures while simultaneously minimizing material waste. Through a bibliometric analysis of the literature published between 2020 and 2024, the most relevant studies regarding printing system architectures, ceramic paste formulations, and adjustment of parameters to obtain high-quality parts were identified. This work presents relevant and accurate explanations of the DIW technology, supporting researchers and industry professionals seeking to initiate or improve ceramic 3D printing processes for a wide range of applications. Full article

Bismuth layer-structured ferroelectrics (BLSFs) are core candidates for high-temperature piezoelectric applications owing to their excellent thermal stability and fatigue resistance, yet traditional Bi₄Ti₃O₁₂ (BiT)-based ceramics suffer from limited piezoelectric performance. To address this, MBi₄Ti₄O₁₅-Bi₄Ti₃O₁₂ (M=Ba, Sr, Ca) symbiotic structure bismuth-layered piezoelectric ceramics were fabricated via the conventional solid-state reaction method. Their crystal structure, microstructure, and electrical properties were systematically characterized using a X-ray diffractometer, scanning electron microscope, high-temperature dielectric spectrometer, and quasi-static d₃₃ meter to explore the effects of different A-site divalent elements. Results show that all samples form a pure-phase symbiotic structure with the P2₁am space group, without secondary phases. The lattice constant decreases with increasing A-site ionic radius, while symbiosis-induced lattice mismatch and long-range disorder refine grains, reduce aspect ratio, lower conductivity, enhance spontaneous polarization, and improve piezoelectric properties. The ceramics exhibit d₃₃ of 10 to 15 pC/N and T_C of 502 to 685 °C, with SrBi₄Ti₄O₁₅-Bi₄Ti₃O₁₂ showing optimal comprehensive performance (d₃₃ ≈ 15 pC/N, T_C = 593 °C, tanδ = 0.6% at 1 kHz/475–575 °C, and a low AC conductivity of 5.3 × 10⁻⁵~4.8 × 10⁻⁴ S/m). This study improves bismuth-layered ceramics’ performance via A-site regulation and symbiotic structure design, offering theoretical and technical support for high-performance lead-free high-temperature piezoelectric ceramics. Full article

Alumina ceramics used in semiconductor plasma environments require high densification, microstructural homogeneity, and stable performance under increasingly aggressive processing conditions. However, systematic studies linking slurry processing parameters to the plasma resistance of alumina ceramics remain limited. In this study, the effects of slurry preparation parameters—specifically milling and aging—and sintering atmosphere on the densification, mechanical strength, and plasma etching resistance of slip-cast alumina ceramics were systematically investigated. Optimal dispersion stability was achieved under 12 h milling and 12–24 h aging conditions, resulting in homogenized green body packing and a high relative sintered density exceeding 99%. Mechanical strength and plasma resistance were strongly influenced by slurry aging and sintering atmosphere. Specimens aged for 48 h and sintered under a low oxygen partial pressure (N₂ at 1.0 L/min) exhibited the highest flexural strength and significantly improved resistance to SF₆/Ar plasma etching, with reduced etch depth and suppressed surface roughening. These results demonstrate that coordinated slurry processing and sintering atmosphere control is an effective strategy for designing high-reliability, plasma-resistant alumina ceramics for high-demand semiconductor manufacturing environments. Full article

Archaeological research on Santiago Island (Cape Verde) offers a strategic framework for investigating ceramic material culture shaped by Iberian and African interactions during the early modern period. This study presents first-stage results from a non-destructive archaeometric analysis of pottery fragments recovered from early colonial sites and curated at the Museu de Arqueologia in Praia. Using portable X-ray fluorescence spectroscopy (pXRF), low-fired, handmade vessels associated with African technological traditions were analysed to determine their elemental composition and potential provenance. The work also focused on sugar moulds, containers used in the refining of this product, one of the most important in Atlantic colonisation. The resulting geochemical data is compared with established reference groups from the Iberian Peninsula, Atlantic Africa, and Macaronesia. Elemental variability indicates the use of diverse clay sources and production techniques, reflecting hybrid technological practices shaped by cultural interaction and provisioning constraints. These results contribute to ongoing research within the CERIBAM (Iberian Atlantic Expansion in North Africa and Macaronesia) and Palarq-funded projects, which aim to reconstruct early colonial ceramic networks and sociotechnical dynamics. By integrating archaeometric data with archaeological and historical perspectives, this study aims to demonstrate the utility of non-invasive analytical protocols for understanding ceramic technology, intercultural exchange, and Atlantic material connectivity in early Creole formations while preserving the integrity of the collections. Full article

Boro-antimonite glasses doped with Eu³⁺ and having the general composition (90-x) Sb₂O₃–xB₂O₃–10Li₂O-0.5Eu₂O₃ (x = 0 to 60 in 10 mol. % increment) were prepared using the melt quenching method. The influence of B₂O₃/Sb₂O₃ substitution on the spectroscopy and photoluminescence of Eu³⁺ ions was analyzed by studying the measured and calculated properties of these glasses. The relative value of a given property was shown to increase or decrease by up to 26% with the addition of up to 60 mol. % B₂O₃, while the number of Eu³⁺ ions per unit volume increased by approximately 32%. Strong emissions were obtained in association with the transitions of Eu³⁺ (⁵D₀→⁷F_j, j = 1–4). A weak, broad emission centered at 450 nm was also detected. This emission is clearly linked to the glass composition. It originates from a potential presence of Eu²⁺ ions. This enhances ⁵D₀ level emission via charge transfer. The radiative and experimental lifetimes of the ⁵D₀ level increase linearly with B₂O₃ content. This results in high quantum efficiency (η) ranging from 74 to nearly 84%. Tunable chromaticity, as defined by the CIE 1931 standard, was achieved, resulting in a warm orange-red color with high brightness. These new glasses have a variety of potential laser-related applications. Full article

Digital Light Processing (DLP), which operates through a layer-by-layer deposition, has proven to be a promising technique for obtaining complex and customized architectures. However, there are still numerous unresolved challenges in ceramics additive manufacturing, among which is delamination due to suboptimal adhesion between the layers, which threatens the structural integrity and properties of samples. According to recent findings, excess surface hydroxyl groups were identified as being responsible for this defect; a suitable calcination pre-treatment of the ceramic powder could be effective in significantly mitigating delamination flaws in mullite DLP printed bodies. Therefore, in addition to optimizing the printable slurry formulation and printing parameters (mainly in terms of curing energy and layer resolution), this work aimed at investigating the influence of the calcination of a commercial mullite powder (added with magnesium nitrate hexahydrate, as a precursor of the sintering aid MgO) as a simple and effective treatment to additively shape ceramic bodies with limited flaws and enhanced density. The surface characteristics evolution of the mullite powder was investigated, specifically comparing samples after magnesium nitrate hexahydrate addition and ball-milling in water (labeled as BM), and after an additional calcination (BMC). In particular, the effect of the superficial -OH groups detected by FTIR analysis in the BM powder, but not in the BMC sample, was studied and correlated to the properties of the respective ceramic slurry in terms of rheological behavior and curing depth. The hydrophilicity of BM powders, due to superficial hydroxyls groups, affects ceramic powder dispersion and wettability by the resin, causing a weak interface. At the same time, it promotes photopolymerization of the light-sensitive resin, thus inducing the as-printed matrix embrittlement. Anyhow, its photopolymerization degree, equal to 67% and 55% for BM and BMC, respectively, was enough to guarantee the printability of both slurries. However, the use of BMC significantly reduced flaw occurrence in the as-printed bodies and the final density of the samples sintered at 1450 °C (without an isothermal step) was increased (approx. 60% and 50% of the theoretical value for BMC and BM, respectively). Thus, the target porosity of the ceramic bodies was guaranteed, and their structural integrity achieved without any increase in sintering temperature but with a simple powder treatment. Full article

How does zirconia processing affect the degree of tetragonal to monoclinic phase transformation (t ⟶ m) and the development and wettability of the surface? One hundred and twenty-four samples made of sintered zirconium were divided into four groups based on the following treatments: grinding, polishing, sandblasting with Al₂O₃, or sandblasting with SiC. After surface treatment, the samples were subjected to the following tests: X-ray diffraction, microscopic examination, surface roughness measurements, and surface wettability. The highest values are achieved after the grinding process (R_a = 0.63; R_z = 9.29; R_q = 1.28), and the lowest values are found after polishing (R_a = 0.11; R_z = 0.71; R_q = 0.36). All samples, apart from those sandblasted with Al₂O₃ (Θ = 121.59°), showed wettability with the polar liquid. The best wettability was noted for sandblasted SiC samples (Θ = 41.22°) and the lowest was noted for polished samples (Θ = 80.61°). All samples showed wettability with an apolar liquid (Θ < 90°). A significant transformation (t ⟶ m) was noted in all tested samples: about 14% for ground, 17% for polished, 13.8% for Al₂O₃ sandblasting, and 13.1% for SiC sandblasting samples. The type of processing method has a significant impact on the selected parameters of roughness, surface wettability, and phase transformations. Full article

This study systematically examines the fluidity, setting time, mechanical properties, and microstructural evolution of metakaolin-based geopolymer grouting materials with a relatively high water-to-solid (W/S) ratio window. A four-factor, three-level orthogonal experimental design was employed to identify the dominant factors and main effect trends of W/S ratio, alkali dosage, water glass modulus (Ms, molar ratio of SiO₂ to Na₂O in alkali solution), and steel slag content on the material’s performance. The results indicated that the W/S ratio predominantly governed fluidity, while the alkali content was the primary controlling factor for setting time and early-age strength. An intermediate range of water glass modulus with a value of 1.6 provided balanced performance. The incorporation of steel slag with a range of 10–20% showed an age-dependent contribution: it not only tended to improve the rheology of the paste but also the later-age strength. XRD, FTIR, and SEM/EDS results suggested that the hardened binders were dominated by amorphous products, where alumimosilicate gel (N-A-S-H) and Ca-containing gel (C-S-H/C-A-S-H) may coexist depending on calcium availability and activator chemistry. The proposed parameter ranges are valid within the studied design space and provide guidance for the mix design of high-W/S geopolymer grout. Full article

Canal wall down mastoidectomy (CWD) effectively eradicates cholesteatoma and chronic otitis media but frequently results in a problematic open mastoid cavity. Mastoid obliteration aims to reduce cavity-related morbidity. Bioceramic materials, including hydroxyapatite (HA), tricalcium phosphate (TCP), and bioactive glass (BAG), have been increasingly adopted because of their osteoconductive, biocompatible, and antimicrobial properties. This systematic review evaluates the clinical outcomes and complications of bioceramic mastoid obliteration following CWD. A systematic literature search of PubMed, Scopus, and Web of Science was conducted for studies published between 2005 and 2025, following PRISMA guidelines. Clinical studies reporting outcomes of bioceramic mastoid obliteration after CWD were included. Thirteen clinical studies were included. HA-, TCP-, and BAG-based materials demonstrated high obliteration success rates (>90% in most series). BAG S53P4 was consistently associated with low infection rates and favorable epithelialization, whereas earlier HA cement formulations were occasionally associated with revision-requiring complications. Bioceramic scaffolds represent safe and effective materials for mastoid obliteration after CWD. BAG offers additional antibacterial advantages, while HA provides predictable volume stability. Further prospective and comparative studies are required to establish material superiority and long-term outcomes. Full article

Sluggish oxygen reduction reaction (ORR) remains a critical barrier to advancing intermediate-temperature electrochemical energy devices. Here, we demonstrate that strain engineering in two platforms, epitaxial thin films and freestanding membranes, systematically tunes ORR kinetics in Ruddlesden-Popper LaSrCoO₄. In epitaxial films, film thickness is varied to control in-plane tensile strain, whereas in freestanding membranes strain relaxation during the release step using water-soluble sacrificial layers produces flat or wrinkled architectures. Electrochemical impedance spectroscopy analysis reveals more than an order of magnitude increase in the oxygen surface exchange coefficient for tensile-strained films relative to relaxed films, together with a larger oxygen vacancy concentration. Wrinkled freestanding membranes provide a further increase in oxygen surface exchange kinetics and a lower activation energy, which are attributed to increased active surface area and local strain variation. These results identify epitaxial tensile strain and controlled wrinkling as practical design parameters for optimizing ORR activity in Ruddlesden-Popper oxides. Full article

This study focuses on preparing mullite grogs derived from selected waste materials and kaolin treated with advanced technologies to achieve high thermal resistance and low thermal expansion. The investigated waste materials include dust removal RON, slurry DE, feldspar dust removal from Halamky, and waste generated during the feldspar grinding at the Halamky I deposit. These materials (Red kaolin from Vidnava, Slurry DE, Dust-off RON, Feldspar dust-off Halamky) were processed into grogs and subsequently applied for the production of high-mullite ceramics. The influence of cristobalite admixture was also assessed. The chemical composition was determined by X-ray fluorescence (XRF), while the phase composition was analysed by X-ray diffraction (XRD). Amorphous mullite grogs with mullite contents greater than 40% were successfully prepared. Despite the relatively high iron content, the resulting products exhibited the desired white colour after firing and demonstrated properties that make them promising candidates for advanced refractory applications. The study highlights the potential to valorise industrial waste materials for high-value ceramic applications. Full article

The development of lithium-ion batteries necessitates cathode materials that possess excellent mechanical and thermal properties in addition to electrochemical performance. As a prominent functional ceramic, the properties of spinel LiMn₂O₄ are governed by its atomic-level structure. This study systematically investigates the impact of Ni doping concentration on the mechanical and thermal properties of spinel LiNi_xMn_2−xO₄ via first-principles calculations combined with the bond valence model. The results suggest that when x = 0.25, the LiNi_xMn_2−xO₄ shows excellent mechanical properties, including a high bulk modulus and hardness, due to the favorable ratio of bond valence to bonds length in octahedra. Furthermore, this optimized composition shows a lower thermal expansion coefficient. Additionally, Ni doping concentration has a very minimal influence on the maximum tolerable temperature of the cathode material during rapid heating. Therefore, from the perspective of mechanical and thermal properties, this composition could be beneficial for improving the cycling life of the battery, since comparatively inferior mechanical properties and a higher thermal expansion coefficient make it prone to microcrack formation during charge–discharge cycles. Full article

This manuscript describes the development of a nano-sized synthetic smectic clay hydrogel (LAP) that enables controlled oxygen delivery, making it a promising candidate for treating skin wound infections and promoting healing. LAP is an ingredient in various dermatological products, including powders, creams and emulsions. We investigated the antibacterial effect of the LAP hydrogel by incorporating calcium peroxide (CPO), an oxygen-releasing agent, and measuring the size of the inhibitory halo. We found that CPO hydrogels in LAP showed a significant increase in oxygen release during the first five hours, especially at low CPO concentrations. For example, the hydrogel with 5% CPO showed a controlled release profile with a final percentage oxygen release of 2.47 ± 0.01% after 5 h. In contrast, the hydrogels with 10% and 20% CPO achieved lower final oxygen release values, 0.67 ± 0.01% and 0.75 ± 0.01%, respectively, suggesting that the encapsulation efficiency of LAP is higher at higher concentrations. LAP also proved to be an effective oxygen barrier and showed inherent antimicrobial activity. The research confirmed the antibacterial properties of the hydrogel, with inhibition sites observed against both E. coli and S. aureus. These results emphasize the potential of this hydrogel to serve as an effective tool for wound treatment by providing sustained oxygenation and fighting microbial infections. Full article

This in vitro investigation evaluated the marginal fit of three pressable glass-ceramic onlay materials: a conventional monolithic lithium disilicate (IPS e.max Press, EM, ivoclar vivadent AG, Schaan, Liechtenstein) and two zirconia-reinforced glass-ceramics (Vita Ambria, VA, VITA Zahnfabrik, Bad Säckingen, Germany; Celtra Press, CP, Sirona Dentsply, Milford, CT, USA). A typodont maxillary first premolar was prepared for an intensive onlay design by a single operator using a milling surveyor. The master die was duplicated with silicone impressions to create 72 identical epoxy resin dies. Seventy-two onlays (n = 24 per material) were fabricated and adhesively cemented to their respective dies. Vertical marginal gaps were recorded under a stereo-electron microscope before and after thermomechanical loading (TML) in a chewing simulator. Data were analyzed with one-way ANOVA and Tukey’s post hoc tests for intergroup comparisons and paired t-tests for pre- versus post-TML values. All groups showed a significant increase in marginal gap following TML. VA exhibited mean gaps of 46.41 µm before and 57.28 µm after loading (p = 0.001). EM demonstrated 41.16 µm before and 46.63 µm after TML (p = 0.002). CP showed 45.70 µm before and 55.99 µm after TML (p = 0.003). Among the three materials, EM maintained the most accurate marginal adaptation both before and after simulated chewing. Despite the increases, all post-loading values remained within the clinically acceptable threshold for marginal discrepancy. These findings indicated that thermomechanical fatigue adversely affected the marginal integrity of pressable glass-ceramic onlays, including zirconia-reinforced formulations. Nevertheless, zirconia-reinforced ceramics (VA and CP) achieved marginal gaps comparable to conventional lithium disilicate and remained within acceptable clinical limits. IPS e.max Press provided the best overall fit, suggesting it may offer superior long-term marginal stability for onlay restorations. Full article

Highly filled (78 wt.%) alumina filaments with various (0.05, 0.10, 0.25 vol.%) graphene oxide concentration for Fused Filament Fabrication (FFF) were obtained. In order to evaluate the effect of graphene oxide on density, microstructure, and hardness, the fabricated materials were sintered in an argon atmosphere at 1500 °C and 1550 °C. A sample that was sintered under the same conditions in air was used as a control. Raman spectroscopy confirmed the reduction in graphene oxide and the absence of carbon in samples sintered in argon and air, respectively. In addition, in the samples with graphene oxide, the alumina grain size was lower than in air-sintered samples. The composite with the lowest amount (0.05 vol.%) of graphene oxide showed the highest value (1670.73 ± 136.9 HV) hardness. Full article

Three processes for the production of ceramics close to stoichiometric MgAl₂O₄ are benchmarked against each other. The traditional ceramic route is based on mostly crystalline starting powder, which is converted into ceramic via shaping and heat treatment (IKTS). The other two processes are based on glasses. Partial or complete crystallization without pressure (ISC) or complete crystallization with pressure (CAU) leads to (glass) ceramics. Spinel powder is mixed with various dopants (BaO, TiO₂, CaO and SrO), with the aim to reduce the grain size (IKTS). The doping results in a second, partly interfering phase, and the transmission decreases strongly due to absorption with increasing content of the added oxide. For the glass route without pressure (ISC), it is shown that a network-forming oxide (B₂O₃, TiO₂) is needed to produce the glasses. Compared to the starting glasses, the resultant glass ceramics suffer loss of transparency due to crystallization. Using the levitation furnace, it is possible to produce amorphous glass beads from MgAl₂O₄ enriched with 25 wt% SiO₂ without a container. The nanocrystalline ceramics synthesized from these glasses and the ISC glasses via the high-pressure route (CAU) are moderately transparent to translucent. Full article

This work highlights the feasible fabrication of translucent ceramics from un-doped and Nd³⁺-doped BaLaLiWO₆ (BLLW) and BaLaNaWO₆ (BLNW) cubic tungstates using the Spark Plasma Sintering (SPS) method. Ceramics were sintered using pure-phase, homogeneous powders with submicron particle sizes, obtained via the solid-state reaction method. The present study investigated the microstructural, structural, and spectroscopic properties of both un-doped and Nd³⁺-doped sintered specimens. All the ceramic materials exhibited certain drawbacks that significantly contributed to their low transparency in both sample types. However, initial spectroscopic tests on sintered translucent ceramics doped with Nd³⁺ ions revealed promising properties, comparable to those of the powdered samples. Therefore, we believe that producing higher-quality ceramics would improve their spectroscopic properties. For that, further optimization of the manufacturing conditions is necessary. Full article