- Article
Ba(Ce,Zr,Y)O3-based ceramics are promising materials for electrochemical applications, but their processing into complex geometries remains challenging because suitable rheological behavior, shape retention, thermal stability and densification must be achieved simultaneously. In this work, three-dimensional structures based on the hydrothermally synthesized Ba(Ce0.5Zr0.3Y0.2)O3 composition were fabricated by robocasting using Pluronic F-127-based formulations. Several paste compositions were evaluated, and the optimized formulation consisted of approximately 80.6 wt% ceramic powder and 19.4 wt% Pluronic F-127 solution (30% concentration). Amplitude sweep measurements indicated a predominantly elastic response at low strains followed by a gradual transition to viscous behavior at a shear stress of approximately 240 Pa. Planar and cylindrical structures were successfully printed and heat-treated using a multi-stage binder removal program, followed by sintering at 1350 °C for 3 h. X-ray diffraction revealed two crystalline phases, indicating phase redistribution during high-temperature treatment rather than the formation of a single-phase BCZY ceramic. SEM observations confirmed advanced particle consolidation after sintering, although some residual porosity persisted. Relative densities of approximately 96% and 87% were achieved for the planar and cylindrical samples, respectively. FTIR analysis confirmed the efficient removal of the Pluronic binder following heat treatment. Overall, the results demonstrate the feasibility of processing Ba(Ce,Zr,Y)O3-based ceramic structures via the robocasting method and highlight the importance of controlling paste rheology, heat treatment, phase stability, and densification in extrusion-based additive manufacturing.
10 November 2026



![SPS equipment, arrangement, and nominal processing schedule: (a) LABOX-650 system; (b) schematic arrangement [15]: 1, working chamber; 2, upper movable punch; 3, lower punch; 4, graphite die; 5, temperature-control system; 6, pyrometer; 7, controller; 8, pulsed direct-current generator; 9, atmosphere-control system; 10, powder compact; (c) schematic heating to 1300 °C followed by a 10 min hold.](https://mdpi-res.com/ceramics/ceramics-09-00128/article_deploy/html/images/ceramics-09-00128-ag-550.jpg)

