Ceramics

Additive manufacturing (AM) of ceramics presents a promising approach for the production of complex sanitaryware prototypes, offering advantages in terms of cost and time to market. This study explores binder jetting (BJ) as an optimal AM technique due to its ability to process ceramic materials without thermal stress, accommodate various compositions, and produce large components without support structures. A combination of refractory cement, feldspathic sands, quartz, and calcined alumina was used to formulate 19 different compositions, ensuring adequate green strength and minimizing shrinkage during sintering. A hydration-activated binding method with a water-based binder was employed to enhance part formation and mechanical properties. The results indicate that compositions containing calcined alumina exhibited lower pyroplastic deformation, while optimized gelling agent concentrations improved green strength and dimensional accuracy. The final selected material (SA18) demonstrated high compressive strength, low shrinkage, and a surface roughness comparable to traditional sanitaryware. The application of an engobe layer improved glaze adherence, ensuring a homogeneous surface. This study highlights binder jetting as a viable alternative to traditional ceramic processing, paving the way for its adoption in industrial sanitaryware manufacturing. Full article

This study investigates the application of spinel (MgAl₂O₄) hollow fiber membranes for clarification of clove basil (Ocimum gratissimum L.) aqueous extract, a rich source of bioactive compounds. The membranes were produced using a phase-inversion and sintering method at 1350 °C, combining alumina and dolomite as raw materials. The calcination of the powder materials at 1350 °C resulted in the spinel phase formation, as indicated by the XRD analyses. The spinel hollow fiber membrane presented a hydrophilic surface (water contact angle of 74°), moderate roughness (144.31 ± 12.93 nm), and suitable mechanical strength. The ceramic membrane demonstrated a water permeability of 35.28 ± 2.46 L h⁻¹ m⁻² bar⁻¹ and a final permeate flux of 9.22 ± 1.64 L h⁻¹ m⁻² for filtration of clove basil extract at 1.0 bar. Fouling analysis identified cake formation as the dominant mechanism for flux decline. The membrane retained 44% of the total phenolic compounds and reduced turbidity by 60%, while preserving significant antioxidant capacity in the permeate. The results highlight the potential of spinel-based hollow fiber membranes as a cost-effective and efficient solution for clarifying bioactive plant extracts, offering enhanced mechanical properties and lower sintering temperatures compared to conventional alumina membranes. Full article

In recent years, climate change has attracted the attention of the scientific community. These changes are attributed to human action, which is responsible for the emission of polluting gases, mainly through the burning of fossil fuels, deforestation, and industrial processes that are responsible for the greenhouse effect. Post-combustion CO₂ capture using solid adsorbents is a technology that is currently gaining prominence as an alternative and viable form of capture to other industrial processes used. Zeolites are adsorbents capable of capturing CO₂ selectively due to their properties such as textural properties, high surface area, and active sites. In this context, this work developed materials with a zeolite structure with an alternative low-cost silica source from beach sand, called MPI silica, to make the process eco-friendly. Crystallization time studies were carried out for materials containing MFI-type zeolites with MPI silica with a time of 15 h (ZM 15 h) and 3 days (SM 3 d), with relative crystallinities of 92.90% and 111.90%, respectively. The synthesized materials were characterized by several techniques such as X-ray diffraction (XRD), X-ray fluorescence (XRF), the textural analysis of N₂ adsorption/desorption isotherms, absorption spectroscopy in the infrared region with Fourier transform (FTIR), scanning electron microscopy (SEM), and thermal analysis. The evaluation of the experimental adsorption isotherms showed that the best results were for the zeolites synthesized in the basic medium, namely ZMP 3 d, ZM 10.5 h, and ZM 15 h, with capacities of 3.72, 3.10, and 3.22 mmol/g of CO₂, respectively, and in the hydrofluoric medium, namely SP 9 d, SM 3 d, and SM 6 d, with capacities of 3.94, 3.78, and 3.60 mmol/g of CO₂, respectively. The evaluation of the mathematical models indicated that the zeolites in the basic medium best fitted the Freündlich model, namely ZMP 3 d, ZM 10.5 h, and ZM 15 h, with capacities of 2.56, 1.68, and 1.87 mmol/g of CO₂, respectively. The zeolites in the hydrofluoric medium are adjusted to the Langmuir model (SP 9 d and SM 3 d) and Temkin model (SM 6 d), with capacities of 3.79, 2.23, and 2.11 mmol/g of CO₂, respectively. Full article

Copper niobate (CuNb₂O₆) is an important compound due to its low cost and polymorphism, presenting monoclinic and orthorhombic phases, which leads to unique physical–chemical properties. The electrochemical performance of efficient electrocatalysts for the oxygen evolution reaction (OER) is of importance in order to produce hydrogen gas from water. In this context, this work reports the synthesis of CuNb₂O₆ particles by high-energy milling for 5 and 10 h, and subsequent thermal treatment at 900 °C for 3 h. The samples were characterized by XRD, XRF, FESEM, RAMAN, UV–Vis, and FT-IR techniques, and were applied as electrocatalysts for the OER. The samples had both monoclinic and orthorhombic crystalline phases. The band gaps were in the range of 1.92 to 2.06 eV. In the application for the OER, the particles obtained by 5 and 10 h of milling exhibited overpotentials of 476 and 347 mV vs. RHE at 10 mA cm⁻², respectively. In chronopotentiometry experiments for 15 h, the samples exhibited excellent chemical stability. The electrochemical performance of the sample milled for 10 h showed superior performance (347 mV vs. RHE) when compared with electrocatalysts of the same type, demonstrating that the methodology used to synthesize the samples is promising for energy applications. Full article

This study investigates the upcycling of disposable face masks, which were produced in vast quantities during the COVID-19 pandemic and are now widely stockpiled in public institutions, destined for landfills after reaching expiration dates. The research focuses on incorporating shredded mask fibers into geopolymer matrices, evaluating the effects on mechanical and thermal properties to develop sustainable, high-performance materials. This approach addresses critical environmental, social, and economic challenges by transforming problematic waste into valuable resources while promoting sustainable building practices, such as developing insulating products for the construction industry. Mechanical testing demonstrated that adding shredded mask fibers (2 mm and 6 mm in size, up to 5 wt.%) enhanced the flexural strength of geopolymeric products. The optimal performance was achieved by adding 3 wt.% of 2 mm-length fibers, resulting in a flexural strength of 4.56 ± 0.23 MPa. Regarding compressive strength, the highest value (54.78 ± 2.08 MPa) was recorded in geopolymers containing 1 wt.% of 2 mm fibers. Thermal insulation properties of the materials improved with higher mask content, as evidenced by reductions in thermal conductivity, diffusivity, and specific heat. The lowest thermal conductivity values were observed in geopolymers containing 5 wt.% (0.4346 ± 0.0043 W·m⁻¹·K⁻¹) and 3 wt.% (0.6514 ± 0.0002 W·m⁻¹·K⁻¹) of 2 mm mask fibers. To further enhance thermal insulation, geopolymers with 5 wt.% mask fibers were foamed using H₂O₂ to obtain highly porous light materials, obtaining a reduction of thermal conductivity (0.3456 and 0.3710 ± 0.0007 W·m⁻¹·K⁻¹). This research highlights the potential of integrating fibrous waste materials into advanced construction technologies, offering solutions for waste reduction and development in the building sector toward sustainability. Full article

Molecularly imprinted polymers (MIPs) are synthetic polymers designed to exhibit selective recognition and binding capabilities toward target molecules and have been widely combined with advanced ceramic-based materials toward better performance in many catalytic applications of interest and beyond. What sets MIPs apart is their molecularly imprinted cavities, which are formed during polymerization in the presence of a template molecule. Upon template removal, these cavities retain the shape, size, and chemical functionality of the template molecule, allowing for highly specific recognition and binding of target molecules. In recent years, there has been a growing interest in leveraging these molecularly imprinted cavities not only for molecular recognition and sensing but also as catalytic sites and supports. Complementary to experimental studies, density functional theory (DFT) calculations are increasingly used to elucidate the molecular interactions, catalytic mechanisms, and optimize the design of MIP–ceramic catalysts. This review aims to provide a comprehensive overview of the current state of research on advanced ceramic-based catalysts supported by MIPs for environmental applications. Additionally, the review will discuss challenges and future directions in the field, focusing on enhancing the catalytic efficiency, stability, and scalability of MIP-based ceramic catalysts. By exploring these aspects, this review seeks to illustrate the promising role of MIP-modified ceramic materials in advancing the field of catalysis and catalytic supports. Full article

In this study, CdWO₄/CdMoO₄ powders’ heterostructures were synthesized using the microwave-assisted hydrothermal method, characterized, and evaluated for their photocatalytic properties. The samples were analyzed using X-ray diffraction (XRD), Raman and ultraviolet-visible (UV-Vis) spectroscopy, field-emission scanning electron microscopy (FESEM), and photoluminescence (PL). The photocatalytic performance was assessed using methylene blue as a model pollutant. XRD patterns and Raman spectra confirmed the formation of heterostructures containing the Wolframite phase of CdWO₄ and the Scheelite phase of CdMoO₄. FESEM micrographs revealed that the CdWO₄ phase exhibits a plate-like morphology, while the CdMoO₄ phase consists of irregular nanoparticles. Photocatalytic tests demonstrated that the 20Mo sample exhibited the best performance, degrading 96% of the dye after 2 h of reaction. The findings of this study indicate that CdWO₄/CdMoO₄ heterostructures hold significant potential for photocatalytic applications in the degradation of cationic dyes. Full article

The wear of hip prostheses represents a significant challenge for the longevity and functionality of joint implants. Recent studies have explored surface texturing of prostheses as a strategy to enhance tribological performance. This study aims to evaluate the impact of textured ceramic surfaces with dimples on wear and friction reduction in ceramic-on-ceramic (CoC) prostheses. Materials and Methods: Three-dimensional models of ceramic surfaces with and without dimples were created. Contact pressure was analyzed and wear volume was estimated using Archard’s law. Simulations were conducted using finite element methods (FEM) under various loading conditions. Results: Numerical simulations demonstrated that the wear rate for the dimpled femoral head was 0.2369 mm³/year, compared to 0.286 mm³/year for the smooth counterpart, highlighting a wear reduction of 17.2%. Conclusions: The integration of textured surfaces with dimples in ceramic prostheses can substantially improve their functionality and durability, representing a promising approach to addressing the issues associated with hip prosthesis wear. Full article

For decades, metal alloys have played a crucial role in medicine and dentistry as restorative materials. To enhance corrosion resistance and mitigate undesirable biological reactions, surface modifications of these alloys are widely employed. This study investigates the corrosion resistance and adhesion properties of a NiCr dental alloy coated with a Si(C,N) layer. The findings suggest that these coatings hold potential as protective layers for prosthetic components in future applications. Si(C,N) coatings were deposited using the reactive magnetron sputtering (RMS) method on the surface of a NiCr dental alloy. Four different carbon-to-nitrogen (C/N) ratio variations were examined. The results indicate that Si(C,N) coatings deposited via magnetron sputtering exhibit relatively low porosity (approximately 3%), enabling them to function effectively as barrier coatings. Among the tested coatings, the Si(39.6C/25.2N) layer demonstrated the highest polarization resistance (R_p) value and the lowest corrosion current density (i_cor), corrosion rate (CR), and mass loss rate (MR), suggesting that this composition achieves an optimal balance between carbon and nitrogen content. These findings are promising for the potential application of Si(C,N) coatings in dental techniques. Full article

This work systematically analyses the electrical and structural properties of a bilayer gate dielectric composed of Sm₂O₃ and ZrO₂ on a 4H-SiC substrate. The bilayer thin film was fabricated using a sputtering process, followed by a dry oxidation step with an adjusted oxygen-to-nitrogen (O₂:N₂) gas concentration ratio. XRD analysis validated formation of an amorphous structure with a monoclinic phase for both Sm₂O₃ and ZrO₂ dielectric thin films. High-resolution transmission emission (HRTEM) analysis verified the cross-section of fabricated stacking layers, confirmed physical oxide thickness around 12.08–13.35 nm, and validated the amorphous structure. Meanwhile, XPS confirmed the presence of more stoichiometric dielectric oxide formation for oxidized/nitrided O₂:N₂-incorporated samples, and more sub-stochiometric thin films for samples only oxidized in ambient O₂. The oxidation/nitridation processes with N₂ incorporation influenced the band offsets and revealed conduction band offsets (CBOs) ranging from 2.24 to 2.79 eV. The affected charge movement and influenced electrical performance where optimized samples with gas concentration ratio of 90% O₂:10% N₂ achieved the highest electrical breakdown field of 10.1 MV cm⁻¹ at a leakage current density of 10⁻⁶ A cm⁻². This gate stack also improved key parameters such as the effective dielectric constant ($k_{eff}$) up to 29.75, effective oxide charge ($Q_{eff}$), average interface trap density ($D_{it}$), and slow trap density (STD). The bilayer gate stack of Sm₂O₃ and ZrO₂ revealed potential attractive characteristics as a candidate for high-k gate dielectric applications in metal-oxide-semiconductor (MOS)-based devices. Full article

Nowadays, the global brick industry utilizes billions of cubic meters of clay soil annually, resulting in the massive consumption of non-renewable resources. This study explores the viability of utilizing red marl from phosphate mining waste rocks for fired brick production. Ecofriendly fired bricks produced from 100% side streams (red marly clays (RM) and marble waste powder (MWP)) were prepared, pressed, dried at 105 °C, and then fired at 1100 °C for 1 h. The effects of marble waste powder addition (up to 30 wt%) on the physical, mechanical, mineralogical, and microstructural properties of the fired bricks were explored. The main results show that fired bricks with high compressive strength of a maximum of 39 MPa could be prepared with a mixture of red marl and 10 wt% of marble waste powder. The thermal conductivity was decreased by marble waste addition (from 0 to 30%) and was reduced from 0.93 W/m.k to 0.53 W/m.k; however, the compressive strength was also decreased to reach a minimum of 17 MPa. The firing shrinkage and density were also reduced with 30% marble waste by 41% and 18%, respectively. Therefore, red marly clays and marble waste could be promising raw materials for eco-fired brick production. Full article

Several studies have demonstrated that 3D-printed geopolymer concrete (3DPGPC) could be a sustainable solution to minimising waste, carbon emissions, and production costs, thereby providing quick completion of construction projects. However, for 3DPGPC to be widely adopted, it is essential to be aware of both the prospects as well as the limitations. In this regard, the scope of this perspective article includes a review of the limitations of 3DPGPC. Key limitations regarding the material, structural, technical, economic, and environmental aspects of 3DPGPC are highlighted. Additionally, this article includes the general limitations associated with geopolymer concrete. As such, geopolymer concrete suffers from several problems owing to varying alkaline activators and precursor types while exhibiting performance variability even within the same type of precursor. These limitations need to be addressed first in order to make progress in 3DPGPC. Following the limitations, this article then presents the research priorities in 3DPGPC, such as the need for a standardised code for its adoption in infrastructure projects. Hence, the information presented in this article is timely and crucial for all stakeholders in the low-carbon community. Furthermore, it serves as a call for future research to overcome the discussed limitations to realise the full potential of 3DPGPC technology. Full article

Herein, we present in-depth investigations of the biological activities of a CaO/NiO nanocomposite synthesized via a sustainable eco-friendly approach, utilizing Citrus limonium fruit extract as a natural stabilizing and facilitating agent. The efficacy of the nanocomposite is compared with those of individual CaO and NiO nanoparticles. X-ray diffraction analysis confirms the cubic phase of CaO as well as NiO within a unified matrix, demonstrating a refined crystallite size of 48 nm, which is smaller than that of the individual nanoparticles. FTIR study substantiates the occurrence of strong Ca-O-Ni-O bonds, along with CO₃²⁻, C–H, and CH₂ bonds. The CaO, NiO, and CaO/NiO samples exhibit bandgap values of 1.70, 3.46, and 3.44 eV, respectively. Surface morphology analysis reveals that CaO/NiO holds a well-defined heterostructure with porous morphology. An XPS study confirms that Ca and Ni elements exist in the 2+ oxidation state in the CaO/NiO. The nanocomposite exhibits superior antibacterial activity, with inhibition zones of 24.3 mm against Bacillus subtilis and 20.6 mm against Salmonella typhi, and MIC values of 23.4 and 46.8 µg/mL, respectively. It also demonstrates strong antioxidant potential, with IC₅₀ values of 96.8 ± 0.4 µg/mL (DPPH) and 91.8 ± 0.1 µg/mL (superoxide anion). Furthermore, it shows the lowest IC₅₀ for α-amylase (98.6 ± 0.7 µg/mL) and strong α-glucosidase inhibition (81.96 ± 0.5 µg/mL). Consequently, this insightful study reveals how biogenic synthesis helps develop high-performance multifunctional CaO/NiO nanocomposites for biomedical applications. Full article

This study presents the green synthesis and comprehensive characterization of ZnO–Ag nanocomposites using an eco-friendly approach that incorporates aqueous Tagetes erecta extract via the co-precipitation method. The research systematically evaluates the effect of silver concentration (0.1–0.5%) on material properties and dual applications: solar photocatalytic degradation of methylene blue and antibacterial activity against both Gram-positive (Staphylococcus aureus) and Gram-negative (Escherichia coli) bacteria. Advanced characterization techniques, including UV-Vis, XRD, TEM, FTIR, and TGA, confirmed the successful formation of crystalline nanocomposites with spherical and hemispherical morphologies, consisting of hexagonal wurtzite ZnO and face-centered cubic Ag phases. Results demonstrate that strategic silver incorporation significantly enhances ZnO photocatalytic activity by improving charge separation and reducing recombination rates, with the ZnO–Ag (0.3%) nanocomposite exhibiting optimal performance, achieving complete methylene blue degradation within 25 min under solar irradiation. Antibacterial assays showed efficacy against the bacteria used, with a significantly stronger bactericidal effect against S. aureus than E. coli, especially for ZnO–Ag (0.2%) at a 250 μg/mL concentration. This study highlights the synergistic effect between ZnO, Ag, and bioactive compounds from Tagetes erecta, offering a sustainable approach for developing multifunctional nanomaterials with significant potential in environmental remediation and antibacterial applications. Full article

In this study, we highlight the use of the alkaline earth metal barium (Ba) for the impregnation of Ag₃PO₄ (AgP). AgP was synthesized via co-precipitation and subsequently impregnated with a Ba²⁺-containing solution, followed by hydrothermal treatment to obtain Ba-AgP. The addition of barium significantly influenced both the crystallinity and crystallite size. Ba impregnation enhanced the crystallinity of AgP and promoted the growth of its crystallites. It was confirmed that Ba²⁺ was homogeneously distributed on the surface of AgP, with only a slight effect on particle shape. Ba-impregnated Ag₃PO₄ (Ba-AgP) exhibited improved photocatalytic activity for the degradation of methyl orange (MO) under visible light compared to bare AgP. The optimal impregnation concentration of Ba²⁺ was determined to be 6%. This enhancement is attributed to the role of Ba²⁺ in facilitating the separation of photogenerated electron–hole pairs, which also contributed to the improved stability of AgP. The active species h⁺, ·OH, and O₂·⁻ were all identified as essential for the MO degradation process, with h⁺ being the most significant contributor. Full article

Silicon carbide (SiC) is a highly valued material in structural ceramics due to its exceptional properties, including low thermal expansion, high mechanical strength, thermal conductivity, hardness, and corrosion resistance. These attributes make SiC suitable for a wide range of applications, from filters and electrodes to refractory and structural materials. In this study, SiC samples were produced under various conditions and characterized through techniques such as diffraction, SEM, TGA, and optical microscopy. The results indicated a band gap of 3.195 eV, an apparent density of 1.317 g/cm³, and Vickers hardness ranging from 1193 to 536 HV. Additionally, the Young’s modulus of the sample was found to be 0.4 GPa. These findings demonstrate the potential of starch consolidation for the cost-effective production of SiC ceramics with promising mechanical properties. Full article

SiAlCN coatings were first obtained by the method of reactive evaporation of aluminum and plasma chemical activation of an organosilicon precursor in a hollow cathode arc discharge. The spectrum of discharge plasma was studied by optical emission spectroscopy under conditions of evaporation of Al in an Ar+N₂+hexamethyldisilazane vapor/gas medium, and it was shown that in the presence of a metal component in the plasma, not only did intensive activation of various components of the media occur but also an increased ionic effect on the surface of the coating was provided, with a deposition rate of up to 10.1 µm/h. The films had a dense and homogeneous structure and had a hardness of up to 31 GPa and good adhesion on stainless steel. The results of SEM, FTIR, and XRD showed that their structure was a nanocomposite consisting of an amorphous matrix based on SiCN and AlN with inclusions of AlCN nanocrystals. Full article

In this study, the structural, electronic, and elastic properties of cubic zirconium dioxide (c-ZrO₂) were investigated using the Density Functional Theory (DFT) approach. Lattice parameter optimization revealed that the lattice constant is 5.107 Å, the Zr–O bond length is 2.21 Å, and the unit cell density is 6.075 g/cm³ for the B3LYP functional. The bandgap width was determined to be 5.1722 eV. The investigation of the elastic properties of the cubic ZrO₂ crystal determined the Young’s modulus, bulk modulus, Poisson’s ratio, and hardness, which were found to be 315.91 GPa, 241 GPa, 0.282, and 13 (Hv), respectively, under zero external pressure. These results confirm the mechanical stability of ZrO₂. Full article

Nickel-doped iron oxide/graphene oxide powders were synthesized by the co-precipitation method varying the Ni/Fe ratio, and the activity of the materials towards the oxygen reduction reaction in a microbial fuel cell (MFC) was studied. The samples presented X-ray diffraction peaks associated with magnetite, maghemite and Ni ferrite, as well as evidence of hematite. Raman spectra confirmed the presence of maghemite (γ-Fe₂O₃) and NiFe₂O₄. Scanning electron micrographs showed exfoliated sheets decorated with nanoparticles, and transmission electron micrographs showed spherical nanoparticles about 10 nm in diameter well distributed on the individual graphene sheet. The electrocatalytic activity for the oxygen reduction reaction (ORR) was studied by cyclic voltammetry in an air-saturated electrolyte, finding that the best catalyst was the sample with a 1:2 Ni/Fe ratio, using a catalyst concentration of 15 mg·cm⁻² on graphite felt. The 1:2 Ni/Fe catalyst provided an oxygen reduction potential of 397 mV and a maximum oxygen reduction current of −0.13 mA; for comparison, an electrode prepared with GO/γ-Fe₂O₃ showed a maximum ORR of 369 mV and a maximum current of −0.03 mA. Microbial fuel cells with a vertical proton membrane were prepared with Ni-doped Fe₃O₄ and Fe₃O₄/graphene oxide and tested for 24 h; they reached a stable OCV of +400 mV and +300 mV OCV, and an efficiency of 508 mW·m⁻² and 139 mW·m⁻², respectively. The better performance of Ni-doped material was attributed to the combined presence of catalytic activity between γ-Fe₂O₃ and NiFe₂O₄, coupled with lower wettability, which led to better dispersion onto the electrode. Full article