Ceramics

Boro-antimonite glasses doped with Eu³⁺ and having the general composition (90-x) Sb₂O₃–xB₂O₃–10Li₂O-0.5Eu₂O₃ (x = 0 to 60 in 10 mol. % increment) were prepared using the melt quenching method. The influence of B₂O₃/Sb₂O₃ substitution on the spectroscopy and photoluminescence of Eu³⁺ ions was analyzed by studying the measured and calculated properties of these glasses. The relative value of a given property was shown to increase or decrease by up to 26% with the addition of up to 60 mol. % B₂O₃, while the number of Eu³⁺ ions per unit volume increased by approximately 32%. Strong emissions were obtained in association with the transitions of Eu³⁺ (⁵D₀→⁷F_j, j = 1–4). A weak, broad emission centered at 450 nm was also detected. This emission is clearly linked to the glass composition. It originates from a potential presence of Eu²⁺ ions. This enhances ⁵D₀ level emission via charge transfer. The radiative and experimental lifetimes of the ⁵D₀ level increase linearly with B₂O₃ content. This results in high quantum efficiency (η) ranging from 74 to nearly 84%. Tunable chromaticity, as defined by the CIE 1931 standard, was achieved, resulting in a warm orange-red color with high brightness. These new glasses have a variety of potential laser-related applications. Full article

Digital Light Processing (DLP), which operates through a layer-by-layer deposition, has proven to be a promising technique for obtaining complex and customized architectures. However, there are still numerous unresolved challenges in ceramics additive manufacturing, among which is delamination due to suboptimal adhesion between the layers, which threatens the structural integrity and properties of samples. According to recent findings, excess surface hydroxyl groups were identified as being responsible for this defect; a suitable calcination pre-treatment of the ceramic powder could be effective in significantly mitigating delamination flaws in mullite DLP printed bodies. Therefore, in addition to optimizing the printable slurry formulation and printing parameters (mainly in terms of curing energy and layer resolution), this work aimed at investigating the influence of the calcination of a commercial mullite powder (added with magnesium nitrate hexahydrate, as a precursor of the sintering aid MgO) as a simple and effective treatment to additively shape ceramic bodies with limited flaws and enhanced density. The surface characteristics evolution of the mullite powder was investigated, specifically comparing samples after magnesium nitrate hexahydrate addition and ball-milling in water (labeled as BM), and after an additional calcination (BMC). In particular, the effect of the superficial -OH groups detected by FTIR analysis in the BM powder, but not in the BMC sample, was studied and correlated to the properties of the respective ceramic slurry in terms of rheological behavior and curing depth. The hydrophilicity of BM powders, due to superficial hydroxyls groups, affects ceramic powder dispersion and wettability by the resin, causing a weak interface. At the same time, it promotes photopolymerization of the light-sensitive resin, thus inducing the as-printed matrix embrittlement. Anyhow, its photopolymerization degree, equal to 67% and 55% for BM and BMC, respectively, was enough to guarantee the printability of both slurries. However, the use of BMC significantly reduced flaw occurrence in the as-printed bodies and the final density of the samples sintered at 1450 °C (without an isothermal step) was increased (approx. 60% and 50% of the theoretical value for BMC and BM, respectively). Thus, the target porosity of the ceramic bodies was guaranteed, and their structural integrity achieved without any increase in sintering temperature but with a simple powder treatment. Full article

How does zirconia processing affect the degree of tetragonal to monoclinic phase transformation (t ⟶ m) and the development and wettability of the surface? One hundred and twenty-four samples made of sintered zirconium were divided into four groups based on the following treatments: grinding, polishing, sandblasting with Al₂O₃, or sandblasting with SiC. After surface treatment, the samples were subjected to the following tests: X-ray diffraction, microscopic examination, surface roughness measurements, and surface wettability. The highest values are achieved after the grinding process (R_a = 0.63; R_z = 9.29; R_q = 1.28), and the lowest values are found after polishing (R_a = 0.11; R_z = 0.71; R_q = 0.36). All samples, apart from those sandblasted with Al₂O₃ (Θ = 121.59°), showed wettability with the polar liquid. The best wettability was noted for sandblasted SiC samples (Θ = 41.22°) and the lowest was noted for polished samples (Θ = 80.61°). All samples showed wettability with an apolar liquid (Θ < 90°). A significant transformation (t ⟶ m) was noted in all tested samples: about 14% for ground, 17% for polished, 13.8% for Al₂O₃ sandblasting, and 13.1% for SiC sandblasting samples. The type of processing method has a significant impact on the selected parameters of roughness, surface wettability, and phase transformations. Full article

This study systematically examines the fluidity, setting time, mechanical properties, and microstructural evolution of metakaolin-based geopolymer grouting materials with a relatively high water-to-solid (W/S) ratio window. A four-factor, three-level orthogonal experimental design was employed to identify the dominant factors and main effect trends of W/S ratio, alkali dosage, water glass modulus (Ms, molar ratio of SiO₂ to Na₂O in alkali solution), and steel slag content on the material’s performance. The results indicated that the W/S ratio predominantly governed fluidity, while the alkali content was the primary controlling factor for setting time and early-age strength. An intermediate range of water glass modulus with a value of 1.6 provided balanced performance. The incorporation of steel slag with a range of 10–20% showed an age-dependent contribution: it not only tended to improve the rheology of the paste but also the later-age strength. XRD, FTIR, and SEM/EDS results suggested that the hardened binders were dominated by amorphous products, where alumimosilicate gel (N-A-S-H) and Ca-containing gel (C-S-H/C-A-S-H) may coexist depending on calcium availability and activator chemistry. The proposed parameter ranges are valid within the studied design space and provide guidance for the mix design of high-W/S geopolymer grout. Full article

Canal wall down mastoidectomy (CWD) effectively eradicates cholesteatoma and chronic otitis media but frequently results in a problematic open mastoid cavity. Mastoid obliteration aims to reduce cavity-related morbidity. Bioceramic materials, including hydroxyapatite (HA), tricalcium phosphate (TCP), and bioactive glass (BAG), have been increasingly adopted because of their osteoconductive, biocompatible, and antimicrobial properties. This systematic review evaluates the clinical outcomes and complications of bioceramic mastoid obliteration following CWD. A systematic literature search of PubMed, Scopus, and Web of Science was conducted for studies published between 2005 and 2025, following PRISMA guidelines. Clinical studies reporting outcomes of bioceramic mastoid obliteration after CWD were included. Thirteen clinical studies were included. HA-, TCP-, and BAG-based materials demonstrated high obliteration success rates (>90% in most series). BAG S53P4 was consistently associated with low infection rates and favorable epithelialization, whereas earlier HA cement formulations were occasionally associated with revision-requiring complications. Bioceramic scaffolds represent safe and effective materials for mastoid obliteration after CWD. BAG offers additional antibacterial advantages, while HA provides predictable volume stability. Further prospective and comparative studies are required to establish material superiority and long-term outcomes. Full article

Sluggish oxygen reduction reaction (ORR) remains a critical barrier to advancing intermediate-temperature electrochemical energy devices. Here, we demonstrate that strain engineering in two platforms, epitaxial thin films and freestanding membranes, systematically tunes ORR kinetics in Ruddlesden-Popper LaSrCoO₄. In epitaxial films, film thickness is varied to control in-plane tensile strain, whereas in freestanding membranes strain relaxation during the release step using water-soluble sacrificial layers produces flat or wrinkled architectures. Electrochemical impedance spectroscopy analysis reveals more than an order of magnitude increase in the oxygen surface exchange coefficient for tensile-strained films relative to relaxed films, together with a larger oxygen vacancy concentration. Wrinkled freestanding membranes provide a further increase in oxygen surface exchange kinetics and a lower activation energy, which are attributed to increased active surface area and local strain variation. These results identify epitaxial tensile strain and controlled wrinkling as practical design parameters for optimizing ORR activity in Ruddlesden-Popper oxides. Full article

This study focuses on preparing mullite grogs derived from selected waste materials and kaolin treated with advanced technologies to achieve high thermal resistance and low thermal expansion. The investigated waste materials include dust removal RON, slurry DE, feldspar dust removal from Halamky, and waste generated during the feldspar grinding at the Halamky I deposit. These materials (Red kaolin from Vidnava, Slurry DE, Dust-off RON, Feldspar dust-off Halamky) were processed into grogs and subsequently applied for the production of high-mullite ceramics. The influence of cristobalite admixture was also assessed. The chemical composition was determined by X-ray fluorescence (XRF), while the phase composition was analysed by X-ray diffraction (XRD). Amorphous mullite grogs with mullite contents greater than 40% were successfully prepared. Despite the relatively high iron content, the resulting products exhibited the desired white colour after firing and demonstrated properties that make them promising candidates for advanced refractory applications. The study highlights the potential to valorise industrial waste materials for high-value ceramic applications. Full article

The development of lithium-ion batteries necessitates cathode materials that possess excellent mechanical and thermal properties in addition to electrochemical performance. As a prominent functional ceramic, the properties of spinel LiMn₂O₄ are governed by its atomic-level structure. This study systematically investigates the impact of Ni doping concentration on the mechanical and thermal properties of spinel LiNi_xMn_2−xO₄ via first-principles calculations combined with the bond valence model. The results suggest that when x = 0.25, the LiNi_xMn_2−xO₄ shows excellent mechanical properties, including a high bulk modulus and hardness, due to the favorable ratio of bond valence to bonds length in octahedra. Furthermore, this optimized composition shows a lower thermal expansion coefficient. Additionally, Ni doping concentration has a very minimal influence on the maximum tolerable temperature of the cathode material during rapid heating. Therefore, from the perspective of mechanical and thermal properties, this composition could be beneficial for improving the cycling life of the battery, since comparatively inferior mechanical properties and a higher thermal expansion coefficient make it prone to microcrack formation during charge–discharge cycles. Full article

This manuscript describes the development of a nano-sized synthetic smectic clay hydrogel (LAP) that enables controlled oxygen delivery, making it a promising candidate for treating skin wound infections and promoting healing. LAP is an ingredient in various dermatological products, including powders, creams and emulsions. We investigated the antibacterial effect of the LAP hydrogel by incorporating calcium peroxide (CPO), an oxygen-releasing agent, and measuring the size of the inhibitory halo. We found that CPO hydrogels in LAP showed a significant increase in oxygen release during the first five hours, especially at low CPO concentrations. For example, the hydrogel with 5% CPO showed a controlled release profile with a final percentage oxygen release of 2.47 ± 0.01% after 5 h. In contrast, the hydrogels with 10% and 20% CPO achieved lower final oxygen release values, 0.67 ± 0.01% and 0.75 ± 0.01%, respectively, suggesting that the encapsulation efficiency of LAP is higher at higher concentrations. LAP also proved to be an effective oxygen barrier and showed inherent antimicrobial activity. The research confirmed the antibacterial properties of the hydrogel, with inhibition sites observed against both E. coli and S. aureus. These results emphasize the potential of this hydrogel to serve as an effective tool for wound treatment by providing sustained oxygenation and fighting microbial infections. Full article

This in vitro investigation evaluated the marginal fit of three pressable glass-ceramic onlay materials: a conventional monolithic lithium disilicate (IPS e.max Press, EM, ivoclar vivadent AG, Schaan, Liechtenstein) and two zirconia-reinforced glass-ceramics (Vita Ambria, VA, VITA Zahnfabrik, Bad Säckingen, Germany; Celtra Press, CP, Sirona Dentsply, Milford, CT, USA). A typodont maxillary first premolar was prepared for an intensive onlay design by a single operator using a milling surveyor. The master die was duplicated with silicone impressions to create 72 identical epoxy resin dies. Seventy-two onlays (n = 24 per material) were fabricated and adhesively cemented to their respective dies. Vertical marginal gaps were recorded under a stereo-electron microscope before and after thermomechanical loading (TML) in a chewing simulator. Data were analyzed with one-way ANOVA and Tukey’s post hoc tests for intergroup comparisons and paired t-tests for pre- versus post-TML values. All groups showed a significant increase in marginal gap following TML. VA exhibited mean gaps of 46.41 µm before and 57.28 µm after loading (p = 0.001). EM demonstrated 41.16 µm before and 46.63 µm after TML (p = 0.002). CP showed 45.70 µm before and 55.99 µm after TML (p = 0.003). Among the three materials, EM maintained the most accurate marginal adaptation both before and after simulated chewing. Despite the increases, all post-loading values remained within the clinically acceptable threshold for marginal discrepancy. These findings indicated that thermomechanical fatigue adversely affected the marginal integrity of pressable glass-ceramic onlays, including zirconia-reinforced formulations. Nevertheless, zirconia-reinforced ceramics (VA and CP) achieved marginal gaps comparable to conventional lithium disilicate and remained within acceptable clinical limits. IPS e.max Press provided the best overall fit, suggesting it may offer superior long-term marginal stability for onlay restorations. Full article

Highly filled (78 wt.%) alumina filaments with various (0.05, 0.10, 0.25 vol.%) graphene oxide concentration for Fused Filament Fabrication (FFF) were obtained. In order to evaluate the effect of graphene oxide on density, microstructure, and hardness, the fabricated materials were sintered in an argon atmosphere at 1500 °C and 1550 °C. A sample that was sintered under the same conditions in air was used as a control. Raman spectroscopy confirmed the reduction in graphene oxide and the absence of carbon in samples sintered in argon and air, respectively. In addition, in the samples with graphene oxide, the alumina grain size was lower than in air-sintered samples. The composite with the lowest amount (0.05 vol.%) of graphene oxide showed the highest value (1670.73 ± 136.9 HV) hardness. Full article

Three processes for the production of ceramics close to stoichiometric MgAl₂O₄ are benchmarked against each other. The traditional ceramic route is based on mostly crystalline starting powder, which is converted into ceramic via shaping and heat treatment (IKTS). The other two processes are based on glasses. Partial or complete crystallization without pressure (ISC) or complete crystallization with pressure (CAU) leads to (glass) ceramics. Spinel powder is mixed with various dopants (BaO, TiO₂, CaO and SrO), with the aim to reduce the grain size (IKTS). The doping results in a second, partly interfering phase, and the transmission decreases strongly due to absorption with increasing content of the added oxide. For the glass route without pressure (ISC), it is shown that a network-forming oxide (B₂O₃, TiO₂) is needed to produce the glasses. Compared to the starting glasses, the resultant glass ceramics suffer loss of transparency due to crystallization. Using the levitation furnace, it is possible to produce amorphous glass beads from MgAl₂O₄ enriched with 25 wt% SiO₂ without a container. The nanocrystalline ceramics synthesized from these glasses and the ISC glasses via the high-pressure route (CAU) are moderately transparent to translucent. Full article

This work highlights the feasible fabrication of translucent ceramics from un-doped and Nd³⁺-doped BaLaLiWO₆ (BLLW) and BaLaNaWO₆ (BLNW) cubic tungstates using the Spark Plasma Sintering (SPS) method. Ceramics were sintered using pure-phase, homogeneous powders with submicron particle sizes, obtained via the solid-state reaction method. The present study investigated the microstructural, structural, and spectroscopic properties of both un-doped and Nd³⁺-doped sintered specimens. All the ceramic materials exhibited certain drawbacks that significantly contributed to their low transparency in both sample types. However, initial spectroscopic tests on sintered translucent ceramics doped with Nd³⁺ ions revealed promising properties, comparable to those of the powdered samples. Therefore, we believe that producing higher-quality ceramics would improve their spectroscopic properties. For that, further optimization of the manufacturing conditions is necessary. Full article

The development of the ceramic industry requires the creation of new innovative products with improved properties. Given the growing demand for high-quality finishing materials and the limited availability of traditional raw materials, the search for more efficient technologies for porcelain stoneware production is a relevant challenge. The aim of this study was to develop porcelain stoneware with enhanced performance characteristics. The research presents the results of a study aimed at improving the production technology of porcelain stoneware in Kazakhstan using local raw materials and microsilica. The raw materials from the Turkestan region were examined for their suitability for porcelain stoneware production. The influence of technological parameters (firing temperature, particle size) on the properties of porcelain stoneware was studied. New ceramic compositions with various microsilica contents, a by-product of silicon production, were investigated. Different compositions with varying raw material mixtures and microsilica content were prepared and fired at temperatures of 1100, 1150, and 1200 °C. The optimization of process parameters for producing porcelain stoneware in different compositions showed the degree of yield dependence on firing temperature and time as well as the effect of microsilica content. The temperature, time, and visually determined parameters at which different yield values were achieved were highlighted in different colors. The results showed that changes in the mixture composition and sintering temperature affect the quality of ceramic tiles. The final experimental conclusions demonstrated that the production of ceramic tiles containing up to 3% microsilica at a firing temperature of 1200 °C. The addition of microsilica increases the flexural strength of porcelain stoneware to 41 MPa (exceeding the standard), reduces water absorption to 0.023%, increases frost resistance to 107 cycles, and also enhances shrinkage. These findings open new prospects for the development of the domestic ceramic industry, the expansion of the product range, and the resolution of environmental issues. Full article

The growing energy demand in the residential sector, driven by the extensive use of air conditioning systems, poses serious environmental and economic challenges. A sustainable alternative is the use of efficient insulating materials derived from waste resources. This study presents the synthesis of glass–ceramic foams produced from recycled glass (90 wt%), pumice (5 wt%), and limestone (5 wt%), sintered at 800 °C for 10 min. The resulting foams exhibited a low apparent density of 684 kg/${\mathrm{m}}^3$ and thermal conductivity of 0.09 W/m·K. These were incorporated into composite insulating panels composed of 70 wt% ceramic pellets and 30 wt% Portland cement, achieving a thermal conductivity of 0.18 W/m·K. The panels were evaluated in a 64.8 ${\mathrm{m}}^2$ social housing model located in Chihuahua, Mexico, using TRNSYS v.17 to simulate annual energy performance. Results showed that applying a 1.5-inch ceramic foam panel reduced the annual energy demand by 16.9% and the total energy cost by 14.7%, while increasing the panel thickness to 2 in improved savings to 18.4%. Compared with expanded polystyrene (EPS), which achieved 24.9% savings, the proposed ceramic panels offer advantages in fire resistance, durability, local availability, and environmental sustainability. This work demonstrates an effective, low-cost, and circular-economy-based solution for improving thermal comfort and energy efficiency in social housing. Full article

Environmentally friendly materials with superior structural, physical, optical, and shielding capabilities are of great technological importance and are continually being investigated. In this work, novel multicomponent borate glasses with the composition xTiO₂-10BaO-5Al₂O₃-5WO₃-20Bi₂O₃-(60-x) B₂O₃, where 0 ≤ x ≤ 15 mol%, were produced via the melt-quenching technique. The increase in TiO₂ content results in a decrease in molar volume and a corresponding increase in density, indicating the formation of a compact, rigid, and mechanically hard glass network. Elastic constant measurements further confirmed this behavior. FTIR analysis confirms the transformation of BO₃ to BO₄ units, signifying improved network polymerization and structural stability. The prepared glasses exhibit an optical absorption edge in the visible region, demonstrating their strong ultraviolet light blocking capability. Incorporation of TiO₂ leads to an increase in refractive index, optical basicity, and polarizability, and a decrease in the optical band gap and metallization number; all of these suggest enhanced electron density and polarizability of the glass matrix. Radiation shielding properties were evaluated using Phy-X/PSD software. The outcomes illustrate that the Mass Attenuation Coefficient (MAC), Effective Atomic Number (Z_eff), Linear Attenuation Coefficient (LAC) increase, while Mean Free Path (MFP) and Half Value Layer (HVL) decrease with increasing TiO₂ at the expense of B₂O₃, confirming superior gamma-ray attenuation capability. Additionally, both TiO₂-doped and undoped samples show higher fast neutron removal cross sections (FNRCS) compared to several commercial glasses and concrete materials. Overall, the incorporation of TiO₂ significantly enhances the optical performance and radiation-shielding efficiency of the environmentally friendly glass system, making these potential candidates for advanced photonic devices and radiation-shielding applications. Full article

The electrochemical production of silicon from SiO₂ in molten salts can reduce energy consumption and mitigate carbon emissions associated with the conventional carbothermic process. In this study, we compare the anodic behaviour of platinum, graphite, and tin oxide electrodes in molten CaCl₂-NaCl-CaO-SiO₂ at 850 °C using electrochemical methods including cyclic voltammetry, linear sweep voltammetry, and chronoamperometry. Pt exhibited low oxygen evolution overpotentials and no significant currents before OER, compared to SnO₂. An eight-hour potentiostatic electrolysis with a SnO₂ anode and a graphite cathode yielded a Si-Sn deposit, indicating partial dissolution of the SnO₂ anode during the electrolysis process. These results highlight the kinetic trade-off of SnO₂ relative to Pt, and the risk of Sn contamination with extended electrolysis times. While SnO₂ is unsuitable for production of high-purity Si, it remains a promising anode candidate for Si-Sn alloy formation. Full article

This research constitutes a novel experimental approach to valorizing an industrial by-product: the ‘brick’. Studies put emphasis on the importance of detailed structural characterization of brickminerals and their chemical evolution upon heating, contributing rationally to the design and development of new glass–ceramic forms that would be suitable for efficiently encapsulating radio-nuclides. The brick used is a complex material composed of metakaolinite, illite, sand and impurities such as rutile and iron oxides/hydroxides. Raw brick was first activated with a range of sodium hydroxide concentrations, and, second, cured at different temperatures from 90 °C to 1200 °C. Alkali-brick frameworks gradually decomposed during the firing, and turned into crystalline ceramic phases (analcime and leucite) embedded inside an amorphous silica-rich phase. After each heating stage, the cured-brick sample was exhaustively characterized by using a variety of advanced analytical techniques, including powder X-ray diffraction, ESEM/EDS microscopy and ²⁹Si-²⁷Al-MAS-NMR spectroscopy. Ultra-high magnetic field NMR (28.2 T) was used to distinguish and quantify Al(IV), Al(V) and Al(VI) configurations, and to better follow distinctive changes in ²⁷Al environments of brickminerals under thermal effects. Glass-ceramized brick exhibited high specific density (~2.6 g·cm⁻³), high compactness and good corrosion resistance under static, mild and aggressive conditions, attesting to its high solidification and chemical durability. Full article