The solidification and micro- and macro-segregation behaviors of as-cast INCONEL 718 (IN718) alloy at different temperatures under a slow cooling rate (5 °C/min) were investigated in this study. The results indicate that the solid-liquid interfac...
In this work, the microstructure and solidification behavior of nickel-based superalloy GTD222 at different cooling rates are studied. The solidification of the superalloy GTD222 proceeds as follows: L → L + γ, L → L + γ + MC, L...
Single crystal superalloys are widely used in the manufacturing of turbine blades for aero-engines due to their superior performance at high temperatures. The directional solidification process is a key technology for producing single crystal turbine...
The effect of cooling rate on the evolution of AlN inclusions precipitated during solidification in FeCrAl stainless steel was investigated using an experimental study and thermodynamic and kinetic calculations. The number and size of AlN inclusions...
To increase the utilization of die-cast Mg alloys with various shapes in a variety of environments, the corrosion behaviors of commercial die-cast Mg alloys with different thicknesses were investigated in neutral and alkali solutions at ambient tempe...
The effects of Y on the solidification process of 7Mo super austenitic stainless steel (7MoSASS) under low cooling rate conditions (10 °C/min) were investigated using high-temperature confocal laser scanning microscopy (HT-CLSM). The in situ obse...
Enhancing grain orientation along the <001> crystal axis in AlNiCo alloys is crucial for developing high-performance permanent magnets. Traditional directional solidification, known as the “cold plate-hot mold” method, is constraine...
Hyper duplex stainless steel (HDSS) is a new alloy group of duplex stainless steels with the excellent corrosion resistance and mechanical properties among the existing modern stainless steels. Due to the incorporation of the high content of alloying...
The effects of cooling rate 0.15, 1.5, 15, 150, and 1.5 × 105 °C/s on the microstructures and mechanical properties of Al-13Si-4Cu-1Mg-2Ni cast piston alloy were investigated. The results show that with an increase of solidification cooling...
Experiments were carried out to determine the effect of cooling rate on the nucleation, growth and microstructure evolution during the solidification process in Ce containing S31254 high Mo austenite stainless steel (HMASS). In situ observations and...
Zr is an important element to improve the heat resistance of aluminum alloys, which is usually added to alloys using the Al-Zr master alloys. The microstructure of Al-Zr master alloys has a significant impact on the properties of Zr-bearing aluminum...
This study investigates the feasibility of utilizing the finite element method (FEM)-based conductive heat transfer (CHT) analysis simulation to determine temperature gradients and solidification rates at the solid–liquid interface during laser...
The effects of chemical composition and solidification rate on the solidification behavior of high-Cr white irons were investigated through directional solidification. Increasing the solidification rate in hypoeutectic alloys caused finer dendrite-ar...
Understanding the way samarium–cobalt alloys solidify at varying cooling rates and the regularities in alloying element distribution is crucial for optimizing subsequent homogenization and annealing processes, leading to an enhancement in the o...
The solidification characteristics of 70 steel at the stage of the superheat elimination and the liquid–solid phase transformation were analyzed at cooling rates from 10 to 150 °C/min based on a high-temperature confocal scanning laser microscope (HT...
The solution heat treatment (SHT) of the third generation of single crystal (SC) Ni-based superalloys required up to 45 h and was expensive. In this study, SHT based on liquid metal cooling (LMC) was optimized to greatly reduce processing time. The e...
In AA2618 aluminum alloy, the iron- and nickel-rich intermetallics formed during solidification are of great effect on the mechanical properties of the alloy at both room temperature and elevated temperatures. However, the solidification behavior of...
It is recognized recently that primary “Chinese-script” Nb(C,N) carbonitride is critical to the development of cast austenitic heat-resistant steels for ultra-high temperature applications. In this paper, the precipitation behavior of Nb(...
In this study, molecular dynamics (MD) simulations were employed to compare the effects of different solidification conditions on the solidification behaviour, stress distribution, and degree of crystallization of iron. The results indicate significa...
Magnesium, Mg, has been widely investigated due to its promising potential as magnesium alloys for various applications, particularly as biomedical implantation devices among other medical applications. This work investigates the influence of differe...
Solidification of cryolite (Na3AlF6)-based bath takes place at different rates along the sideledge, and around alumina rafts and new anodes. The solidification rate has a significant impact on the structure and the chemical composition that determine...
The use of the principle of maximum entropy generation per unit volume is a new approach in materials science that has implications for understanding the morphological evolution during solid–liquid interface growth, including bifurcations with...
In this study, 27SiMn was selected as a substrate, and the powder was a self-made iron-based alloy. Further, the thermophysical properties of the material were predicted by the CALPHAD phase diagram algorithm. In order to verify the accuracy of the n...
Isothermal solidification process of pure metal Al was studied by molecular dynamics (MD) simulation using EAM potential. The effects of different cooling rates on the isothermal solidification process of metallic Al were studied. Al was first subjec...
High-silicon spheroidal graphite (SG) irons present higher changes of density during the solidification process when compared to normal SG irons. This special behavior is particularly significant in the last stages of solidification, where the graphi...
The silicon carbide (SiC) that can achieve better electron concentration and motion control is more suitable for the production of high temperature, high frequency, radiation resistance, and high-power electronic devices. However, the fabrication of...
The secondary dendrite arm spacing (SDAS) is a critical microstructural parameter that directly influences the local mechanical performance of Al–Si casting alloys. Although the power-law relationship between cooling rate and SDAS is widely ack...
Mold with diameter sizes of 140 mm, 80 mm, 40 mm and 15 mm were designed to obtain the ingot of Fe-30Mn-10Al-1.1C low-density steel under different cooling rates. The influence of cooling rate on the grain morphology and elemental segregation behavio...
Scandium (Sc), when added together with magnesium (Mg), forms a highly effective synergistic pair in aluminum (Al) alloys, enhancing their performance in various applications. While the thermomechanical processing and heat treatment of such Al-Mg-Sc...
In an abruptly changing velocity under directional solidification, microstructures and the growth orientation of Al-Al2Cu eutectic lamellar were characterized. The change in solidification rate led to an interfacial instability, which results in a bi...
The performance of Cu-Fe alloy is related to the solidification structure, which is directly determined by the microstructure evolution during solidification. The solidification sequence, solid–liquid interface variation, and microstructural ev...
The addition of beryllium (Be) to Al–Cu alloys enhances their mechanical properties and corrosion resistance. This study aims to investigate the effects of solidification cooling rates and the addition of Be on the microstructural refinement an...
The microstructures of Mg-1Sn-2.5Y (wt%) alloys solidified under high pressures were investigated. In addition, a mathematical model was established to analyze the effects of solidification pressure and cooling rate on the average grain size. The res...
In this study, the ProCast software (version 2014) incorporating the CAFE model is applied to conduct numerical simulation analysis of the directional solidification process of titanium–aluminium alloy cylindrical rods at varying withdraw rates...
Electromagnetic fields have emerged as powerful tools for addressing current problems in thin slab continuous casting processes in the iron and steel industry. Substantial studies have been undertaken on the fundamental effects of electromagnetic bra...
Transient global simulations were carried out to investigate the effect of argon flow on oxygen and carbon coupled transport in an industrial directional solidification furnace for quasi-single crystalline silicon ingots. Global calculation of impuri...
The solidification behavior of poly(vinylidene fluoride) (PVDF) solution during membrane preparation by thermally induced phase separation (TIPS) was investigated. Apparatus newly developed in our laboratory was used to quantitatively measure membran...
The present study highlights the effect of the cooling rate on the microstructure formation of Si–Mo ductile iron. In this study, experiments were carried out for castings with different wall thicknesses (i.e., 3, 5, 13, and 25 mm) to achieve various...
The melt temperature of aluminum alloys plays a significant role in determining the microstructure characteristic during continuous rheo-extrusion. However, it is difficult to measure the actual melt temperature in the roll-shoe gap. In this work, ba...
Preheating is important to improve the mechanical properties of nickel-based superalloys processed by additive manufacturing. The microstructure of IN718 was found to be influenced by the preheating temperature. Different preheating temperatures affe...
To meet the requirement of low magnetic permeability, which, in turn, lowers the ferrite content of castings, of special interest is 316 stainless steel, whose low ferrite content renders it suitable also for nuclear power applications. Therefore, th...
The present paper reviews original data obtained by the authors from recent separate publications with additional unpublished data, specifically concerning the specific graphite morphology in Si/SiMo alloyed ductile irons (2.5–5.5% Si, 0.01&nda...
The presence of ferrite in 316 austenitic stainless steel affects its magnetic permeability, and the secondary precipitates formed by ferrite decomposition can further degrade the corrosion resistance, limiting its application in industries such as n...
In the present work, the influence of filling rate on macrosegregation in a 40-Metric Ton (MT) ingot of a high-strength low-carbon steel was studied using finite element (FE) simulation. The modelling of the filling and solidification processes were...
The aim of this study was to determine the correlation between the size and the distribution of microstructural constituents and their cooling rate, as well as the correlation between the mechanical properties and the cooling rate of AlSi9Cu3 aluminu...
Self-organization that leads to the discontinuous emergence of optimized new patterns is related to entropy generation and the export of entropy. Compared to the original pattern that the new, self-organized pattern replaces, the new features could i...
As a commonly reinforcing phase in wear-resistant materials, TiC is often added into wear-resistant materials to improve the wear resistance. The independently developed stepped molds with variable thicknesses were used to prepare the TiC-reinforced...
In this study, a Ti–48 at.% Al–2 at.% Nb–2 at.% Cr alloy was cast by bottom-pouring cold crucible induction melting (CCIM), and the shrinkage depressions formed in ingots during solidification were investigated. Ingots with differen...
The main objective of this review is to analyze the equations proposed for expressing the effect of various parameters on porosity formation in aluminum-based alloys. These parameters include alloying elements, solidification rate, grain refining, mo...
Cooling Rate (CR) definitively influences the microstructure of metallic parts manufactured through various processes. Factors including cooling medium, surface area, thermal conductivity, and temperature control can influence both predicted and unfo...
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