Thermo

Hydrogen-powered unmanned aerial vehicles (UAVs) offer significant advantages, such as environmental sustainability and extended endurance, demonstrating broad application prospects. However, the hydrogen fuel cells face prominent thermal management challenges during flight operations. This study established a numerical model of the fuel cell thermal management system (TMS) for a hydrogen-powered UAV. Computational fluid dynamics (CFD) simulations were subsequently performed to investigate the impact of various design parameters on cooling performance. First, the cooling performance of different fan density configurations was investigated. It was found that dispersed fan placement ensures substantial airflow through the peripheral flow channels, significantly enhancing temperature uniformity. Specifically, the nine-fan configuration achieves an 18.5% reduction in the temperature difference compared to the four-fan layout. Additionally, inlets were integrated with the fan-based cooling system. While increased external airflow lowers the minimum fuel cell temperature, its impact on high-temperature zones remains limited, with a temperature difference increase of more than 19% compared to configurations without inlets. Furthermore, the middle inlet exhibits minimal vortex interference, delivering superior thermal performance. This configuration reduces the maximum temperature and average temperature by 9.1% and 22.2% compared to the back configuration. Full article

The acceleration of climate change and increasing weather-related disasters require more active utilization of renewable energy. To maximize the use of renewable energy, energy storage is an essential part. Liquid piston gas compressors have recently drawn attention because of their applicability to compressed air-based energy storage. Aqueous foam can be used to enhance the efficiency of liquid piston gas compression by boosting heat transfer. To validate the effectiveness of the combination of liquid piston and aqueous foam in a multi-stage compression system, which can contribute to higher efficiency, the present work performed experimental study at various pressure levels. Compressions were performed with and without aqueous foam at three different initial pressure levels of 1, 2, and 3 bars. For each cycle of compression, a pressure ratio of 2 was used, and the impact of pressure levels on compression efficiency was measured. With the use of foam, isothermal efficiencies of 91.4, 88.2, and 86.6% were observed at 1, 2, and 3 bar(s), which improved by 2.2, 2.1, and 1.3% compared to the baseline compressions. To identify the cause of the effectiveness variations, the volume changes in the foam at the different pressure levels were visually compared. In higher-pressure tests, a significant reduction in the foam amount was observed, and this change may contribute to the decreased effectiveness of the technique. Full article

Infrared thermography for human skin temperature measurement, when calibrated with standard blackbodies, suffers from errors due to the mismatch in emissivity between a blackbody and human skin. This study introduces a novel calibration method utilizing a human skin-like gradient radiation source to enhance measurement accuracy. A custom radiation source with six temperature points and skin-like emissivity was developed. Thermal imagers were calibrated using this source, and their performance was compared against traditional blackbody calibration. The proposed method reduced the calibration error to 0.04 °C, a significant improvement over the 0.15 °C error obtained with blackbody calibration. Calibration with a skin-like radiation source proves superior to the blackbody method, enabling high-accuracy (less than 0.1 °C) human skin temperature measurement for improved fever screening. Full article

This study evaluates the impact of using group concept maps in the teaching of Applied Thermodynamics in the Bachelor’s Degree in Industrial Electronics and Automation Engineering. The methodology consisted of selecting topics with a high conceptual load, collaboratively creating concept maps, and subsequently evaluating them by both students and teaching staff. Students achieved average scores above 7/10 in the concept map activity, with teacher and student evaluations averaging 7.8 and 7.3, respectively. Knowledge assessment via pre- and post-tests revealed a 20% increase in concept comprehension. For example, in the topic of Principles of Thermodynamics, the percentage of correct answers on the most complex question increased from 13% in the Pre-Test to 40% in the post-test. In the topic of Refrigeration Cycles, some questions showed an improvement from 18% to 25%. The students’ perception of the activity was positive, with an average satisfaction rating of 6.9 out of 10. Furthermore, most students acknowledged that the activity helped them stay engaged with the subject matter and identify errors in their own learning. The high participation in the activity, despite its low impact on the final grade, demonstrates the students’ strong motivation for this study approach. Therefore, the implementation of concept maps not only facilitated the understanding of key concepts but also promoted critical reflection and collaborative learning, establishing itself as an effective strategy in the teaching of Applied Thermodynamics. Full article

The method of obtaining functional materials almost always influences the physicochemical properties of the resulting substances. The plasma treatment of solid materials is considered to be a more energy efficient method when compared with thermal destruction. Our work is the first to treat double complex salt (DCS) [Co(NH₃)₆][Fe(CN)₆] with different plasma discharge modes. We have demonstrated the possibility of obtaining a single-phase spinel with a CoFe₂O₄ structure as a result of the calcination in air of the plasma destruction product. The crystallite sizes of the obtained spinel are 40 nm, with a lattice constant 8.38 Å. Full article

A novel architectural design is proposed to optimize the thermal management of lithium-ion batteries (LiBs) through a software-enabled switching mechanism. This approach addresses critical challenges such as hot-spot generation, peak temperature rise, and uneven thermal distribution—issues commonly observed in conventional single-terminal battery modules (STBMs). The proposed dual-terminal configuration integrates an enhanced battery pack structure with a software-enabled switching algorithm that identifies the 50% depth of discharge (DoD) and toggles the current path between two terminals to supply the load. Correspondingly, the module also incorporates the division of four thermal zones and four regions concept in the battery module (BM). Experiments were conducted to evaluate the performance of the proposed model at five different C-rates: 0.5C, 0.75C, 1C, 1.25C, and 1.5C. The results demonstrate that the software-enabled dual-terminal switching (Se-DTS) consistently outperforms the STBM across three key aspects. First, in terms of peak temperature, Se-DTS achieved reductions of 19.33%, 17.83%, and 12.72% at C-rates of 1C, 1.25C, and 1.5C, respectively. Second, in thermal distribution, Se-DTS improved performance, with an 86.1% reduction at 1.25C. Third, regarding hot-spot reduction, improvements of 100% (regional level) and 72.22% (zonal level) were observed at 1.25C, while at 1.5C, an 80% improvement was achieved at the zonal level, without using a cooling system. Full article

The thermal processing of walnut shells was investigated through pyrolysis within the range of 100–650 °C, highlighting the influence of thermal engineering parameters on biomass conversion. The resulting biochar was subjected to chemical activation with phosphoric acid, and its physicochemical properties were evaluated to determine how thermal processing enhances its performance as a cathode material for lithium–sulfur (Li–S) batteries. This approach underscores the role of thermal engineering in bridging biomass valorization with energy storage technologies. In parallel, the gaseous fraction generated during walnut shell fast pyrolysis was collected, and for the first time, volatile organic compounds (VOCs) under atmospheric conditions were identified using solid-phase microextraction (SPME) coupled with gas chromatography–mass spectrometry (GC–MS). The composition of the VOCs was characterized, quantifying aromatic compounds, hydrocarbons, furans, and oxygenated species. This study further linked the thermal decomposition pathways of these compounds to their atmospheric implications by estimating tropospheric lifetimes and evaluating their potential contributions to air quality degradation at the local, regional, and global scales. Full article

To date, two-phase flow boiling has been extensively investigated for various working fluids and geometries, mainly under operating pressures and mass fluxes in the range of medium to high. However, very limited studies have been conducted, focusing on low-pressure low-flow (LPLF) conditions. Given insufficient experimental data available in the literature, most of the existing empirical correlations fail to properly predict boiling heat transfer coefficients (BHTCs) in LPLF conditions, highlighting the need for further experimental investigations. The present study experimentally investigates the heat transfer performance of single-phase and two-phase flow boiling of distilled water in a horizontal conventional tube at constant wall heat flux under LPLF conditions where the operating pressure is set to be subatmospheric and the mass flux ranges below 20 kg/m²-s. For the saturated flow boiling, the effects of mass flux and local vapor quality on the local BHTCs and Nusselt were evaluated, revealing that local BHTCs reach a peak at a certain range of vapor qualities between 55% and 75%, while increasing with the mass flux. It was also found that the impact of mass flux is stronger than that of vapor quality on the local BHTCs. The experimental results in the present study were then compared with several well-known empirical BHTC correlations in the literature to identify those with least deviations under the LPLF conditions. In contrast to single-phase flow, heat loss estimation and vapor quality measurement are known as one of the main error sources in characterizing heat transfer coefficients for two-phase flow boiling. Accordingly, the present study employs two approaches, in parallel, to reliably estimate heat losses, calibrate heat supplies, and measure local vapor qualities under the operating conditions investigated. Full article

This study is aimed at evaluating the combined influence of running conditions that affect frost morphology and defrost strategies on the thermal-fluid-dynamic performance of tube-fin ‘no-frost’ evaporators. To this end, two purpose-built experimental apparatuses were designed and constructed, one based upon a fully instrumented two-door bottom-mount ‘combi’ refrigerator with independent temperature and humidity control in both compartments, and another devised specifically for testing evaporator–heater assemblies under controlled frosting and defrosting cycles. Frost accumulation was studied for different surface temperatures and air humidity levels, revealing that higher humidity and lower surface temperatures led to lower frost density and thermal conductivity. Defrosting operations were analyzed for two different psychrometric conditions using three control strategies: step, ramp and pulse-width modulation (PWM). The ramp strategy yielded the highest defrost efficiency, reaching 36.7% in milder frost conditions, while the step strategy led to lower defrosting times. Such findings support the optimization of evaporator design and defrost strategies to improve energy efficiency in household refrigerating appliances. Full article

A usual problem in chemical engineering and fuel processing is to achieve the highest possible efficiency concerning the target products. In this paper, we consider the inverse problem of chemical equilibrium and propose mathematical methods to obtain conditions under which the equilibrium state of the reacting system achieves the required characteristics. For the case of maximising the aim component yield, a new two-step algorithm is developed based on the inverse problem solution. The methods are tested using the methane reforming example. Full article

Over the last several years, a significant advancement in high-voltage electronic packaging techniques has paved the way for next-generation power electronics. However, controlling the thermal properties of these new packaging solutions is still a major challenge. The utilization of wide bandgap semiconductors such as SiC and GaN offers effective methods to minimize thermal inefficiencies caused by conduction losses through high-frequency switching topologies. Nevertheless, the need for high voltage in electrical systems continues to pose significant barriers, as heat generation remains one of the most significant obstacles to widespread implementation. The trend of electronics design miniaturization has driven the development of high-performance cooling concepts to address the needs of high-power-density systems. As a result, the design of effective cooling systems has emerged as a crucial aspect for successful implementation, requiring seamless integration with electronic packaging to achieve optimal performance. This review article explores various thermal management approaches demonstrated in electronic systems. This paper aims to provide a comprehensive overview of heat transfer enhancement techniques employed in electronics thermal management, focusing on core concepts. The review categorizes these techniques into concepts based on fin design, microchannel cooling, jet impingement, phase change materials, nanofluids, and hybrid designs. Recent advancements in high-power density devices, alongside innovative cooling systems such as phase change materials and nanofluids, demonstrate potential for enhanced heat dissipation in power electronics. Improved designs in finned heat sinks, microchannel cooling, and jet impingement techniques have enabled more efficient thermal management in high-density power electronics. By fixing key insights into one reference, this review serves as a valuable resource for researchers and engineers navigating the complex landscape of high-performance cooling for modern electronic systems. Full article

High-efficiency design solutions for cogeneration steam power plants are studied for different steam consumer requirements (steam pressures between 3.6 and 40 bar and heat flow rates between 10 and 40% of the fuel heat flow rate into the steam generators). Using a genetic algorithm, optimum designs for schemes with extraction-condensing steam turbines, reheat, and supercritical parameters were found considering four objective functions (high global efficiency, low specific investment in equipment, high exergetic efficiency, and high power-to-heat ratio in full cogeneration mode). A second Pareto front was computed from the prior solutions, considering the first two objective functions, resulting in the high-efficiency cogeneration schemes with a primary energy savings (PES) ratio higher than 10%. The results showed that the PES ratio depends strongly on the steam consumer requirements, rising from values under 10% for low heat flow rates and few preheaters to over 25% for a higher number of preheaters, high heat flow rates, and low steam pressures to the consumer. At the same heat flow rate to the consumer, the power-to-heat ratio in full cogeneration mode increases with the decrease in the required steam pressure to the consumer. Full article

This paper presents a detailed thermodynamic and mathematical modeling study of the oxygenation processes in stationary water bodies, focusing on improving oxygen transfer efficiency, an essential factor in sustaining aquatic ecosystem health. The study employed mathematical models implemented in MATLAB R2024a to simulate the influence of temperature, bubble size, and mass transfer parameters. Key parameters, such as dissolved oxygen concentration, volumetric mass transfer coefficient (ak_L), and water temperature, were evaluated under different operational scenarios. The oxygenation system was powered by solar energy and included rotating fine-bubble generators mounted on a floating platform. Mathematical modeling carried out in MATLAB validated the theoretical models, showing how environmental factors such as temperature and bubble size influence oxygen dissolution. Initial experimental data, including dissolved oxygen levels (C₀ = 3.12 mg/dm³), saturation concentrations at various temperatures (Cs = 8.3 mg/dm³ at 24 °C; Cs = 7.3 mg/dm³ at 30 °C), and a mass transfer coefficient of ak_L = 0.09 s⁻¹, were used to support the model accuracy. The results highlight the potential of digitally controlled energy-efficient aeration technologies for applications in lake restoration, aquaculture, and sustainable water management. This paper introduces a coupled approach to oxygen transfer and temperature evolution validated experimentally, which has rarely been detailed in the literature. The novelty of this study lies in the combined thermodynamic modeling and exergy–entropy analysis along with real-time tracking, showing the relevance of energy-optimized, digitally monitored oxygenation platforms powered by solar energy. Full article

Ice accretion from marine icing events accumulating on structures poses a significant hazard to ship and offshore operations in cold regions, being relevant for offshore activities like oil explorations, offshore wind, and shipping in arctic regions. The adhesion strength of such ice is a critical factor in predicting the build-up of ice loads on structures. While the adhesion strength of freshwater ice has been extensively studied, knowledge about sea spray ice adhesion remains limited. This study intends to bridge this gap by investigating the adhesion strength of sea spray icing under controlled laboratory conditions. In this study, we built a new in situ ice adhesion test setup and grew ice at −7 °C to −15 °C on quadratic aluminium samples of 3 cm to 12 cm edge length. The results reveal that sea spray ice adhesion strength is in a significantly lower range—5 kPa to 100 kPa—compared to fresh water ice adhesion and shows a low dependency on the temperature during the spray event, but a notable size effect and influence of the brine layer thickness on the adhesion strength. These findings provide critical insights into sea spray icing, enhancing the ability to predict and manage ice loads in marine environments. Full article

Evaporative cooling (EC) offers an energy-efficient alternative to direct expansion (DX) cooling but suffers from high water consumption. This limitation can be mitigated by pre-cooling incoming fresh air using cooler exhaust air via energy recovery. This study presents and optimizes a solar-driven EC system integrated with underfloor air distribution (UFAD) to enhance thermal comfort and minimize water use in a temporary office in Riyadh’s arid climate. A 3D CFD model was developed and validated against published data to simulate indoor airflow, providing data for thermal comfort evaluation using the predicted mean vote model in cases with and without energy recovery. A year-round hourly energy analysis revealed that the solar-driven EC-UFAD system reduces grid power consumption by 93.5% compared to DX-based UFAD under identical conditions. Energy recovery further cuts annual EC water usage by up to 31.3%. Operational costs decreased by 84% without recovery and 87% with recovery versus DX-UFAD. Full article

Atmospheric climate science lacks the capacity to integrate thermodynamics with the gravitational potential of air in a classical quantum theory. To what extent can we identify Carnot’s ideal heat engine cycle in reversible isothermal and isentropic phases between dual temperatures partitioning heat flow with coupled work processes in the atmosphere? Using statistical action mechanics to describe Carnot’s cycle, the maximum rate of work possible can be integrated for the working gases as equal to variations in the absolute Gibbs energy, estimated as sustaining field quanta consistent with Carnot’s definition of heat as caloric. His treatise of 1824 even gave equations expressing work potential as a function of differences in temperature and the logarithm of the change in density and volume. Second, Carnot’s mechanical principle of cooling caused by gas dilation or warming by compression can be applied to tropospheric heat–work cycles in anticyclones and cyclones. Third, the virial theorem of Lagrange and Clausius based on least action predicts a more accurate temperature gradient with altitude near 6.5–6.9 °C per km, requiring that the Gibbs rotational quantum energies of gas molecules exchange reversibly with gravitational potential. This predicts a diminished role for the radiative transfer of energy from the atmosphere to the surface, in contrast to the Trenberth global radiative budget of ≈330 watts per square metre as downwelling radiation. The spectral absorptivity of greenhouse gas for surface radiation into the troposphere enables thermal recycling, sustaining air masses in Lagrangian action. This obviates the current paradigm of cooling with altitude by adiabatic expansion. The virial-action theorem must also control non-reversible heat–work Carnot cycles, with turbulent friction raising the surface temperature. Dissipative surface warming raises the surface pressure by heating, sustaining the weight of the atmosphere to varying altitudes according to latitude and seasonal angles of insolation. New predictions for experimental testing are now emerging from this virial-action hypothesis for climate, linking vortical energy potential with convective and turbulent exchanges of work and heat, proposed as the efficient cause setting the thermal temperature of surface materials. Full article

In recent years, packed-bed systems have emerged as an attractive design for thermal energy storage systems due to their high thermal efficiency and economic feasibility. As integral components of numerous large-scale applications systems, packed-bed thermal energy stores can be successfully paired with renewable energy and waste heat to improve energy efficiency. An analysis of the thermal performances of two packed beds (hot and cold) during six-hour charging and discharging cycles has been conducted in this paper using COMSOL Multiphysics software, utilizing the optimal design parameters that have been determined in previous studies, including porosity (0.2), particle diameters (4 mm) for porous media, air as a heat transfer fluid, magnesia as a storage medium, mass flow rate (13.7 kg/s), and aspect ratio (1). The performance has been evaluated during both the charging and discharging cycles, in terms of the system’s capacity factor, the energy stored, and the thermal power, in order to understand the system’s performance and draw operational recommendations. Based on the results, operating the hot/cold storage in the range of 20–80% of the full charge was found to be a suitable range for the packed-bed system, ensuring that the charging/discharging power remains within 80% of the maximum. Full article

Modern energy storage systems for both power and transportation are highly related to lithium-ion batteries (LIBs). However, their safety depends on a potentially hazardous failure mode known as thermal runaway (TR). Predicting and classifying TR causes can widely enhance the safety of power and transportation systems. This paper presents an advanced machine learning method for forecasting and classifying the causes of TR. A generative model for synthetic data generation was used to handle class imbalance in the dataset. Hyperparameter optimization was conducted using Optuna for four classifiers: Support Vector Machine (SVM), Multi-Layer Perceptron (MLP), tabular network (TabNet), and Extreme Gradient Boosting (XGBoost). A three-fold cross-validation approach was used to guarantee a robust evaluation. An open-source database of LIB failure events is used for model training and testing. The XGBoost model outperforms the other models across all TR categories by achieving 100% accuracy and a high recall (1.00). Model results were interpreted using SHapley Additive exPlanations analysis to investigate the most significant factors in TR predictors. The findings show that important TR indicators include energy adjusted for heat and weight loss, heater power, average cell temperature upon activation, and heater duration. These findings guide the design of safer battery systems and preventive monitoring systems for real applications. They can help experts develop more efficient battery management systems, thereby improving the performance and longevity of battery-operated devices. By enhancing the predictive knowledge of temperature-driven failure mechanisms in LIBs, the study directly advances thermal analysis and energy storage safety domains. Full article

Cryosurgery employs extremely low temperatures to destroy abnormal or cancerous tissue. Conventional systems use cryogenic fluids like liquid nitrogen or argon, which pose challenges in handling, cost, and precise temperature control. This study explores thermoelectric (TE) cooling using the Peltier effect as an efficient alternative. A numerical optimization of multi-stage TE coolers using bismuth telluride (Bi₂Te₃) is performed through finite element analysis in COMSOL Multiphysics. Results show that the optimized multi-stage TE system achieves a minimum temperature of −70 °C, a 90 K temperature difference, and 4.0 W cooling power—outperforming single-stage (SS) systems with a maximum ΔT of 73.27 K. The study also investigates the effects of material properties, current density, and geometry on performance. An optimized multi-stage (MS) configuration improves cooling efficiency by 22.8%, demonstrating the potential of TE devices as compact, energy-efficient, and precise solutions for cryosurgical applications. Future work will explore advanced nanomaterials and hybrid systems to further improve performance in biomedical cooling. Full article