Alloys

Varying contents of carbon, titanium and boron were used in the base steel composition of 0.30 wt% Si, 2.0 wt% Mn, 0.006 wt% S, 0.03 wt% Nb, and 30–35 ppm N. Hot ductility tests were performed with Gleeble-3800, after the steel sample was in-situ melted, solidified, and cooled to the test temperature. Investigation was completed with thermodynamic and kinetic simulations. The best results were obtained for steels containing 58–100 ppm B and 35 ppm Ti. They showed very good hot ductility of 80–50% RA within the temperature range between 1250 °C and 800 °C. It was shown that titanium and boron were effective in improving the hot ductility. Titanium protected boron from binding into BN and was low enough to prevent excessive (Ti,Nb) carbonitride precipitation, which both could decrease hot ductility. Boron that precipitated along austenite grain boundaries as iron boride Fe₂B was very beneficial for the hot ductility of steel. Full article

Some modern alloys, such as high-entropy alloys (HEAs), are emerging with greater acceleration due to their wide range of properties and applications. HEAs can be prepared from many metallurgical operations, but mechanical alloying is considered to be one of the most simple, economical, popular, and suitable methods due to its increased solid solubility, nano-crystalline structure, greater homogeneity, and room-temperature processing. Mechanical alloying followed by the consolidation of HEAs is crucial in determining the various surface and mechanical properties. Generally, spark plasma sintering (SPS) methods are employed to consolidate HEAs due to their significant advantages over other conventional sintering methods. This is one of the best sintering methods to achieve greater improvements in their properties. This review discusses the mechanical alloying of various HEAs followed by consolidation using SPS, and also discusses their various mechanical properties. Additionally, we present a brief idea about research publications in HEA, and the top 10 countries that have published research articles on HEAs. From 2010 to 18 April 2022, more than 7700 Scopus-indexed research articles on all the fields of HEA and 130 research articles on HEA prepared by mechanical alloying alone have been published. Full article

Carbide-free bainitic steels show attractive mechanical properties but are difficult to process because of the sluggish phase transformation kinetics. A macroscopic model based on the classical nucleation theory in conjunction with the modified Koistinen–Marburger relationship is proposed in this study to simulate the kinetics of incomplete bainitic and martensitic phase transformations with and without austenite deformation. A 0.26C-1Si-1.5Mn-1Cr-1Ni-0.003B-0.03Ti steel and a 0.18C-1Si-2.5Mn-0.2Cr-0.2Ni-0.02B-0.03Ti steel were investigated with different levels of ausforming. The concept of ausforming is expected to accelerate the onset of the bainitic transformation and to enhance the thermodynamic stability of austenite by increased dislocation density. The phase transformation kinetics of both steels is quantitatively analyzed in the study by dilatometry and X-ray diffraction so that the carbon concentration in the retained austenite and bainitic ferrite, as well as their volume fractions, is determined. A critical comparison of the numerical and experimental data demonstrates that the isothermal kinetics of bainite formation and the variation of driving energy can be satisfactorily described by the developed model. This model captures the incompleteness of the bainite phase transformation and the carbon enrichment in the austenite well. A fitting parameter can be used to elucidate the initial energy barrier caused by the ausforming. An increase in austenite stability can be described by the nucleation reaction and the thermodynamic energies associated with the change of dislocation density. The proposed model provides an in-depth understanding of the effect of ausforming on the transformation kinetics under different low-carbon steels and is a potential tool for the future design of heat treatment processes and alloys. Full article

The classic Cantor (FeCoCrMnNi) isoatomic high entropy alloy was modified by separate additions of Mo and Nb in an effort to optimize its mechanical properties and sliding wear response. It was found that the introduction of Mo and Nb modified the single phase FCC solid solution structure of the original alloy and led to the formation of new phases such as the BCC solid solution, σ-phase, and Laves, along with the possible existence of intermetallic phases. The overall phase formation sequence was approached by parametric model assessment and solidification considerations. Nanoindentation-based mechanical property evaluation showed that due to the introduction of Mo and Nb; the modulus of elasticity and microhardness were increased. Creep nanoindentation assessment revealed the beneficial action of Mo and Nb in increasing the creep resistance based on the stress sensitivity exponent, strain rate sensitivity, and critical volume for the dislocation nucleation considerations. The power law and power law breakdown were identified as the main creep deformation mechanisms. Finally, the sliding wear response was increased by the addition of Mo and Nb with this behavior obeying Archard’s law. A correlation between microstructure, wear track morphologies, and debris characteristics was also attempted. Full article

Magnesium–Aluminium alloys can decompose from a supersaturated solid solution by either continuous or discontinuous precipitation. Deformation prior to precipitation has been shown to strongly suppress the discontinuous precipitation mode and promote continuous precipitation. In this work, a model is used to explore the interaction between deformation and precipitation in the Mg–Al system. It has been shown that accelerated nucleation of continuous precipitates on dislocations is predicted to have the dominant effect in suppressing discontinuous precipitation by reducing the solute supersaturation. A secondary effect is the direct role played by twins in the deformed structure, which act as impenetrable barriers to discontinuous precipitate growth. However, even in the deformed case, small regions of discontinuous precipitation are still observed. It is proposed that this is due to the high level of strain concentration expected in the grain boundary regions, which provides a locally enhanced driving force for the migration of grain boundaries such that limited discontinuous precipitation occurs before continuous precipitation becomes established. Full article

Additive manufacturing (AM) processes are not solely used where maximum design freedom meets low lot sizes. Direct microstructure design and topology optimization can be realized concomitantly during processing by adjusting the geometry, the material composition, and the solidification behavior of the material considered. However, when complex specific requirements have to be met, a targeted part design is highly challenging. In the field of biodegradable implant surgery, a cytocompatible material of an application-adapted shape has to be characterized by a specific degradation behavior and reliably predictable mechanical properties. For instance, small amounts of oxides can have a significant effect on microstructural development, thus likewise affecting the strength and corrosion behavior of the processed material. In the present study, biocompatible pure Fe was processed using electron powder bed fusion (E-PBF). Two different modifications of the Fe were processed by incorporating Fe oxide and Ce oxide in different proportions in order to assess their impact on the microstructural evolution, the mechanical response and the corrosion behavior. The quasistatic mechanical and chemical properties were analyzed and correlated with the final microstructural appearance. Full article

First principles calculations were carried out on six different grain boundaries with complex, non-symmetrical, crystallography’s. Solute species (Gd and Zn) were placed in multiple locations to investigate their effect on the boundary energetics. The grain boundaries were found to have an intrinsic grain boundary energy, and this energy was not markedly affected by the solute concentration at the boundary. However, the work of separation (W_SEP) was very sensitive to grain boundary chemistry. Boundaries of higher disorder were found to be more sensitive to boundary chemistry and showed higher values of W_SEP and in the case of Gd, were more sensitive to solute concentration at the boundary. No correlation between the boundary behaviour and crystallography could be found, apart from the over-riding conclusion that all six boundaries showed markedly different behaviours, and the effect of solute on each were unique. Full article

A new approach for the development of thermoelectric materials, which focuses on a high-power factor instead of a large figure of merit zT, has drawn attention in recent years. In this context, the thermoelectric properties of Cu-Ni-based alloys with a very high electrical conductivity, a moderate Seebeck coefficient, and therefore a high power factor are presented as promising low-cost alternative materials for applications aiming to have a high electrical power output. The Cu-Ni-based alloys are prepared via an arc melting process of metallic nanopowders. The heavy elements tin and tungsten are chosen for alloying to further improve the power factor while simultaneously reducing the high thermal conductivity of the resulting metal alloy, which also has a positive effect on the zT value. Overall, the samples prepared with low amounts of Sn and W show an increase in the power factor and figure of merit zT compared to the pure Cu-Ni alloy. These results demonstrate the potential of these often overlooked metal alloys and the utilization of nanopowders for thermoelectric energy conversion. Full article