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56 Results Found

  • Article
  • Open Access
1 Citations
1,206 Views
21 Pages

The Influence of Alloy Composition on Microstructure and Performance of Mixed-Smelting Alloy and Weld Metal

  • Guangnan Ge,
  • Jin Hu,
  • Zongqiu Hu,
  • Haijun Li,
  • Yan Huo,
  • Shawei Tang,
  • Yi Liu,
  • Junfeng Ding,
  • Shipu Hou and
  • Yunbao Gao

25 September 2024

In the present work, the Q345B low-alloy steel with different contents and ER309L stainless steel were melted together to obtain new alloys. The aim was to design the composition of weld metal (Q345B low-alloy steel as the base material and ER309L we...

  • Article
  • Open Access
33 Citations
4,153 Views
15 Pages

16 November 2019

A mathematical model was developed to describe gas–liquid flow and mixing behavior in a new bottom blown oxygen copper smelting furnace, and the model validation was carried out through a water model experiment. The effects of different nozzle...

  • Article
  • Open Access
6 Citations
3,836 Views
18 Pages

21 January 2020

Higher requirements for steel smelting technology have been put forward based on the increasing awareness of energy conservation and environmental protection. In the field of iron making, carbon reduction processes are often used. In this study, molt...

  • Article
  • Open Access
16 Citations
5,715 Views
27 Pages

A Comparison of Methods for the Characterisation of Waste-Printed Circuit Boards

  • Jonovan Van Yken,
  • Ka Yu Cheng,
  • Naomi J. Boxall,
  • Chris Sheedy,
  • Aleksandar N. Nikoloski,
  • Navid R. Moheimani and
  • Anna H. Kaksonen

30 November 2021

Electronic waste is a growing waste stream globally. With 54.6 million tons generated in 2019 worldwide and with an estimated value of USD 57 billion, it is often referred to as an urban mine. Printed circuit boards (PCBs) are a major component of el...

  • Article
  • Open Access
1 Citations
2,303 Views
16 Pages

Spatial Distribution and Migration Mechanisms of Toxic Elements in Farmland Soil at Nonferrous Metal Smelting Site

  • Buxing Shi,
  • Kui Cai,
  • Xiulan Yan,
  • Zhaoshu Liu,
  • Qian Zhang,
  • Jun Du,
  • Xiao Yang and
  • Wenlou Luan

12 June 2023

Nonferrous metal smelting is a potential emission source of trace elements. However, it is vital to identify the dominant factors in determining toxic element (TE) spatial distribution and migration behaviors. We hypothesize that soil clay is the key...

  • Article
  • Open Access
20 Citations
10,713 Views
12 Pages

One-Step Extraction of Antimony in Low Temperature from Stibnite Concentrate Using Iron Oxide as Sulfur-Fixing Agent

  • Yun Li,
  • Yongming Chen,
  • Haotian Xue,
  • Chaobo Tang,
  • Shenghai Yang and
  • Motang Tang

7 July 2016

A new process for one-step extraction of antimony in low temperature from stibnite concentrate by reductive sulfur-fixation smelting in sodium molten salt, using iron oxide as sulfur-fixing agent, was presented. The influences of molten salt addition...

  • Article
  • Open Access
2 Citations
2,318 Views
18 Pages

Value Extraction from Ferrochrome Slag: A Thermochemical Equilibrium Calculation and Experimental Approach

  • Nilamadhaba Sahu,
  • Gajanan U. Kapure,
  • Pankaj Kumar,
  • Sunil Kumar Tripathy,
  • Arijit Biswas,
  • Navneet Singh Randhawa and
  • Manas Paliwal

29 October 2024

The valorization of slag from the production of high-carbon ferrochrome is a challenge for ferrochrome producers. The recycling of high-carbon ferrochrome slag was explored through the smelting route to recover Fe–Si–Al–Cr alloys an...

  • Feature Paper
  • Article
  • Open Access
31 Citations
6,879 Views
10 Pages

Behavior of Waste Printed Circuit Board (WPCB) Materials in the Copper Matte Smelting Process

  • Xingbang Wan,
  • Jani Fellman,
  • Ari Jokilaakso,
  • Lassi Klemettinen and
  • Miikka Marjakoski

31 October 2018

The amount of waste electrical and electronic equipment (WEEE) in the world has grown rapidly during recent decades, and with the depletion of primary ores, there is urgent need for industries to study new sources for metals. Waste printed circuit bo...

  • Article
  • Open Access
1 Citations
728 Views
16 Pages

Utilization of Red Mud from Processing of Low-Quality Bauxites

  • Sergey Gladyshev,
  • Nazym Akhmadiyeva,
  • Rinat Abdulvaliyev,
  • Leila Imangaliyeva,
  • Kenzhegali Smailov,
  • Yerkezhan Abikak,
  • Asya Kasymzhanova and
  • Leila Amanzholova

20 June 2025

Red mud from bauxite processing is among the large-tonnage technogenic waste that poses a significant ecological threat. At the same time, red mud serves as a raw material source for expanding the resource base for obtaining iron, rare metals, and ra...

  • Article
  • Open Access
9 Citations
3,656 Views
18 Pages

1 June 2020

Improper waste lead-acid battery (LAB) disposal not only damages the environment, but also leads to potential safety hazards. Given that waste best available treatment technology (BATT) plays a major role in environmental protection, pertinent resear...

  • Article
  • Open Access
30 Citations
4,552 Views
19 Pages

8 June 2021

In this study, the agricultural soil around Zhuzhou Smelter in Zhuzhou district, Hunan, China and Huludao Zinc Plant in Huludao district, Liaoning, China was selected as the research area to discuss the current situation of heavy metal pollution in t...

  • Feature Paper
  • Article
  • Open Access
72 Citations
16,316 Views
27 Pages

A Combined Pyro- and Hydrometallurgical Approach to Recycle Pyrolyzed Lithium-Ion Battery Black Mass Part 1: Production of Lithium Concentrates in an Electric Arc Furnace

  • Marcus Sommerfeld,
  • Claudia Vonderstein,
  • Christian Dertmann,
  • Jakub Klimko,
  • Dušan Oráč,
  • Andrea Miškufová,
  • Tomáš Havlík and
  • Bernd Friedrich

7 August 2020

Due to the increasing demand for battery raw materials such as cobalt, nickel, manganese, and lithium, the extraction of these metals not only from primary, but also from secondary sources like spent lithium-ion batteries (LIBs) is becoming increasin...

  • Article
  • Open Access
4 Citations
1,304 Views
15 Pages

Investigation of the Possibility of Obtaining Nickel-Containing Ferroalloys from Lateritic Nickel Ores by a Metallothermic Method

  • Assylbek Abdirashit,
  • Dauren Yessengaliyev,
  • Bauyrzhan Kelamanov,
  • Otegen Sariyev,
  • Gulnur Abikenova,
  • Nurzhan Nurgali,
  • Maral Almagambetov,
  • Talgat Zhuniskaliyev,
  • Yerbol Kuatbay and
  • Zhanmurat Abylay

10 April 2025

This study presents the results of laboratory experiments on the processing of lateritic nickel ores mixed with coal and CaO, followed by the use of the obtained product for the smelting of nickel-containing ferroalloy by the metallothermic method. T...

  • Feature Paper
  • Article
  • Open Access
2 Citations
2,481 Views
14 Pages

The Strength Characterisation of Concrete Made with Alumina Waste Filler

  • Jonathan Oti,
  • John Kinuthia and
  • Blessing Adeleke

8 December 2020

This study covers an in-depth investigation into the properties and practicality of the utilization of up to 40% Alumina Waste Filler (AWF) as a partial Portland Cement (PC) replacement material. AWF is a by-product from the recycling of aluminium, p...

  • Article
  • Open Access
9 Citations
2,344 Views
11 Pages

30 June 2022

MgO addition plays an essential role in the blast furnace smelting process, including softening-melting characteristics and metallurgical properties of slag. In the present study, the effect of MgO distribution on the softening-melting characteristic...

  • Feature Paper
  • Article
  • Open Access
5 Citations
3,171 Views
16 Pages

Kinetics of Zinc Evaporation from Aluminium Alloys Melted Using VIM and ISM Technologies

  • Albert Smalcerz,
  • Bartosz Wecki,
  • Leszek Blacha,
  • Jerzy Labaj,
  • Maciej Jodkowski and
  • Adrian Smagor

4 November 2021

Using a vacuum during the smelting and refining of alloys removes dissolved gasses, as well as impurities with high vapour pressure. When smelting is carried out in vacuum induction furnaces, the intensification of the discussed processes is achieved...

  • Article
  • Open Access
3 Citations
2,384 Views
15 Pages

7 January 2023

A coherent jet oxygen supply plays a key role in the process of electric arc furnace steelmaking: it provides the necessary oxygen for the smelting of molten steel and promotes the flow of the molten pool. Compared with coherent jets in current use,...

  • Article
  • Open Access
43 Citations
4,661 Views
14 Pages

The Study of Carbon Recovery from Electrolysis Aluminum Carbon Dust by Froth Flotation

  • Hesong Li,
  • Jiaoru Wang,
  • Wenyuan Hou,
  • Mao Li,
  • Benjun Cheng,
  • Yuan Feng and
  • Tibo Xu

12 January 2021

A large amount of carbon dust is generated in the process of aluminum smelting by molten salt electrolysis. The carbon dust is solid hazardous waste but contains a large quantity of recyclable components such as carbon and fluoride. How to recycle ca...

  • Feature Paper
  • Article
  • Open Access
10 Citations
9,818 Views
12 Pages

15 December 2022

The copper demand and production in China are the largest in the world. In order to obtain the trends of the energy consumption and GHG emissions of copper production in China over a number of years, this paper uses a life cycle analysis method to ca...

  • Article
  • Open Access
1 Citations
915 Views
22 Pages

Distribution Characteristics, Mobility, and Influencing Factors of Heavy Metals at the Sediment–Water Interface in South Dongting Lake

  • Xiaohong Fang,
  • Xiangyu Han,
  • Chuanyong Tang,
  • Bo Peng,
  • Qing Peng,
  • Linjie Hu,
  • Yuru Zhong and
  • Shana Shi

5 August 2025

South Dongting Lake is an essential aquatic ecosystem that receives substantial water inflows from the Xiangjiang and Zishui Rivers. However, it is significantly impacted by human activities, including mining, smelting, and farming. These activities...

  • Article
  • Open Access
2 Citations
4,136 Views
11 Pages

Recyclable Porous Glass-Ceramics from the Smelting of MSWI Bottom Ash

  • Patricia Rabelo Monich,
  • Hugo Lucas,
  • Bernd Friedrich and
  • Enrico Bernardo

29 December 2020

Material from the electric arc furnace smelting of municipal solid waste incineration (MSWI) bottom ash was easily converted into highly porous glass-ceramics by a combination of inorganic gel casting and sinter-crystallization at 1000 °C. In par...

  • Editorial
  • Open Access
1 Citations
4,254 Views
6 Pages

4 March 2024

Metallic materials play a vital role in the economic life of modern societies; hence, research contributions are sought on fresh developments that enhance our understanding of the fundamental aspects of the relationships between processing, propertie...

  • Article
  • Open Access
2,534 Views
20 Pages

Effect of H2–CO Ratio on Reduction Disintegration Behavior and Kinetics of Vanadium–Titanium Magnetite Pellets

  • Feng Chen,
  • Hao Li,
  • Shuai Wang,
  • Mao Chen,
  • Wenbo Tang,
  • Yufeng Guo,
  • Yuekai Wen and
  • Lingzhi Yang

23 July 2025

There are many advantages of the smelting of vanadium–titanium magnetite pellets by hydrogen-based shaft furnace pre-reduction and electric arc furnace process, including high reduction efficiency, low carbon dioxide emission and high recovery...

  • Article
  • Open Access
1 Citations
706 Views
17 Pages

30 September 2025

Agricultural soils near industrial parks in the Yellow River bend region face severe heavy metal pollution, posing a significant to human health. This study integrated field sampling with laboratory analysis and applied geostatistical analysis, posit...

  • Article
  • Open Access
4 Citations
1,637 Views
28 Pages

Machine Learning-Based Impact of Rotational Speed on Mixing, Mass Transfer, and Flow Parameter Prediction in Solid–Liquid Stirred Tanks

  • Xinrui Zhang,
  • Anjun Liu,
  • Jie Chen,
  • Juan Wang,
  • Dong Wang,
  • Liang Gao,
  • Chengmin Chen,
  • Rongkai Zhu,
  • Aleksandr Raikov and
  • Ying Guo

7 May 2025

To address the issues of low solid–liquid mixing and mass transfer efficiency and difficult real-time regulation in the resource utilization of non-ferrous metal smelting slag, this study constructs a research framework integrating Computationa...

  • Feature Paper
  • Article
  • Open Access
15 Citations
5,507 Views
22 Pages

Integrated Battery Scrap Recycling and Nickel Slag Cleaning with Methane Reduction

  • Ronja Ruismäki,
  • Anna Dańczak,
  • Lassi Klemettinen,
  • Pekka Taskinen,
  • Daniel Lindberg and
  • Ari Jokilaakso

13 May 2020

Innovative recycling routes are needed to fulfill the increasing demand for battery raw materials to ensure sufficiency in the future. The integration of battery scrap recycling and nickel slag cleaning by reduction with methane was experimentally re...

  • Article
  • Open Access
15 Citations
10,362 Views
12 Pages

The Behavior of Direct Reduced Iron in the Electric Arc Furnace Hotspot

  • Andreas Pfeiffer,
  • Daniel Ernst,
  • Heng Zheng,
  • Gerald Wimmer and
  • Johannes Schenk

18 May 2023

Hydrogen-based direct reduction is a promising technology for CO2 lean steelmaking. The electric arc furnace is the most relevant aggregate for processing direct reduced iron (DRI). As DRI is usually added into the arc, the behavior in this area is o...

  • Article
  • Open Access
16 Citations
3,599 Views
18 Pages

23 July 2021

The valorization of aluminum dross for Al recovery was performed via its mixing with metallic copper to produce Al-Cu alloys. This approach was with the intention of establishing a new smelting process to treat the dross with Cu scrap use. To evaluat...

  • Article
  • Open Access
4 Citations
2,357 Views
10 Pages

Empirical Study on Reduction Behavior and Metallurgical Properties of Vanadia–Titania Magnetite in Blast Furnace

  • Zhanwei He,
  • Xiaojun Hu,
  • Mo Lan,
  • Jianxing Liu,
  • Gongjin Cheng,
  • Xiangxin Xue and
  • Kouchih Chou

15 April 2021

The loss of permeability affects the reduction of the ferrous burden in the cohesive zone of a blast furnace (BF). Vanadia–titania magnetite (VTM) burden of various chemical compositions have different metallurgical properties. The reduction and soft...

  • Article
  • Open Access
37 Citations
4,842 Views
15 Pages

Oxidative Depression of Arsenopyrite by Using Calcium Hypochlorite and Sodium Humate

  • Shangyong Lin,
  • Runqing Liu,
  • Yongjie Bu,
  • Chen Wang,
  • Li Wang,
  • Wei Sun and
  • Yuehua Hu

18 October 2018

During smelting, arsenic in copper concentrates affects the product quality and causes environmental pollution. Removing arsenic minerals from copper concentrates requires environmental-friendly and cost-effective depressants for flotation separation...

  • Article
  • Open Access
1 Citations
934 Views
15 Pages

Processing of Secondary Raw Materials from Ferrochrome Production via Agglomeration and Study of Their Mechanical Properties

  • Yerlan Zhumagaliyev,
  • Yerbol Shabanov,
  • Maral Almagambetov,
  • Maulen Jundibayev,
  • Nursultan Ulmaganbetov,
  • Salamat Laikhan,
  • Akgul Jundibayeva,
  • Aigerim Abilberikova,
  • Nurbala Ubaidulayeva and
  • Rysgul Adaibayeva

6 August 2025

In the process of producing ferroalloys, a large amount of secondary raw materials is formed, including slag, aspiration dusts and sludge. The recycling of secondary raw materials can create resources and bring environmental and economic benefits. We...

  • Article
  • Open Access
1 Citations
1,770 Views
16 Pages

Soft soil foundations in marine environments are under coupling actions of seawater erosion and dry–wet cycles due to tides. Ferronickel slag is a solid waste produced in the smelting of ferronickel alloys. To recycle industrial solid waste and...

  • Article
  • Open Access
434 Views
19 Pages

17 October 2025

Lithium slag (LS), a solid waste generated during lithium smelting, exhibits significant potential for geopolymer preparation. However, the high shrinkage of lithium slag geopolymer mortar (LSGM) severely restricts its engineering application. Curren...

  • Article
  • Open Access
24 Citations
3,787 Views
27 Pages

Impact Resistance of Polypropylene Fibre-Reinforced Alkali–Activated Copper Slag Concrete

  • Vijayaprabha Chakrawarthi,
  • Siva Avudaiappan,
  • Mugahed Amran,
  • Brindha Dharmar,
  • Leon Raj Jesuarulraj,
  • Roman Fediuk,
  • Radhamanohar Aepuru,
  • Nikolai Ivanovich Vatin and
  • Erick Saavedra Flores

15 December 2021

Copper slag (CS) is produced during the smelting process to separate copper from copper ore. The object of the experimental research is to find the optimum percentage of CS and PPF volume fraction when CS replaces fine aggregate, and PPF volume fract...

  • Article
  • Open Access
1 Citations
1,541 Views
14 Pages

The Deep Removal of Mercury in Contaminated Acid by Colloidal Agglomeration Materials M201

  • Shuchen Qin,
  • Biwen Yang,
  • Derek O. Northwood,
  • Kristian E. Waters and
  • Hao Ma

31 July 2024

The high-temperature roasting/smelting process of copper and zinc concentrates will cause the mercury in the concentrate to evaporate into the flue gas, and most of the mercury in the flue gas will eventually enter the waste acid in its ionic form. A...

  • Article
  • Open Access
2,018 Views
15 Pages

Study on the Combustion Performance and Industrial Tests of Coke Breeze in Shougang Jingtang Blast Furnace

  • Yuzhuo Yang,
  • Junyi Wu,
  • Shengtao Liu,
  • Guangze Kan,
  • Jianlong Wu,
  • Shengli Wu and
  • Guangwei Wang

20 May 2023

In this study, the feasibility indicators of the injection of coke breeze for blast furnaces (BFs) were tested. Experiments were conducted on the combustion behavior of coke breeze at different particle sizes, and the effects of ratio of coke breeze...

  • Article
  • Open Access
14 Citations
5,144 Views
15 Pages

16 October 2023

The blast furnace and basic oxygen furnace (BF-BOF) is still the main process used for the production of iron and steel in China. With the approach of the “dual carbon” target, the iron and steel industry needs to transform and upgrade to...

  • Article
  • Open Access
1 Citations
1,735 Views
15 Pages

12 March 2024

Cr-rich electroplating sludge (CRES) is a complicated solid waste with high contents of chromium and iron. It can be used as a main feed of the FINEX ironmaking process, which requires gas-based reduction before smelting reduction to produce molten i...

  • Article
  • Open Access

Recovery of Valuable Metals from Lead Smelting Slag by Methanesulfonic Acid Leaching: Kinetic Insights and Recycling Potential

  • Juana María Nájera-Ibarra,
  • Francisco Raúl Carrillo-Pedroza,
  • Ma. De Jesús Soria-Aguilar,
  • Nallely Guadalupe Picazo-Rodríguez,
  • Antonia Martínez Luévanos,
  • Simón Alberto Pedroza-Figueroa,
  • Isaías Almaguer-Guzmán,
  • Josué Cháidez-Félix and
  • Manuel Flores-Favela

19 December 2025

The depletion of natural resources remains a major global challenge, emphasizing the need to develop sustainable processes that enable both metal recovery and waste recycling. This study investigates the leaching of valuable metals from lead smelting...

  • Article
  • Open Access
2 Citations
1,131 Views
16 Pages

31 March 2025

The increase in the concentration of potentially toxic elements in farmland soil attracts more and more attention. To identify the sources of potentially toxic elements in agricultural soils, 148 soil samples in Yingtan were selected as a case study,...

  • Article
  • Open Access
32 Citations
4,614 Views
20 Pages

22 August 2021

Every year, ceramic tile factories and the iron smelting industry produce huge amounts of waste ceramic tiles and blast furnace slag (BFS), respectively. In the field of construction materials, this waste can be used as a raw material for binders, th...

  • Article
  • Open Access
4 Citations
6,680 Views
14 Pages

Substance Flow Analysis of Zinc in Two Preheater–Precalciner Cement Plants and the Associated Atmospheric Emissions

  • Zhonggen Li,
  • Yiming Huang,
  • Xinyu Li,
  • Guan Wang,
  • Qingfeng Wang,
  • Guangyi Sun and
  • Xinbin Feng

13 January 2022

Atmospheric emission of heavy metals from different anthropogenic sources is a great concern to human beings due to their toxicities. In order to disclose the emission levels and the distribution patterns of zinc (Zn) in the modern cement industry wi...

  • Review
  • Open Access
20 Citations
3,625 Views
34 Pages

7 December 2023

The integration of nanotechnology across various industries has significantly enhanced product quality and manufacturing technologies for diverse materials. Within the construction sector, the adoption of nanomaterials has sparked the advent of innov...

  • Essay
  • Open Access
4 Citations
1,968 Views
19 Pages

Sustainability Assessment and Source Apportionment of Soil Heavy Metals in a Mineral Aggregation Area of Datian County, South China

  • Junke Wang,
  • Zexin He,
  • Huading Shi,
  • Anfu Liu,
  • Yun Zhao,
  • Xu Liu,
  • Tiezhu Yan,
  • Li Li and
  • Xinyue Dai

28 June 2024

Heavy metal pollution in soils, especially in mineral aggregation areas, presents significant sustainability challenges affecting ecosystem health and human well-being. This study conducted source apportionment and risk analysis of soil heavy metals...

  • Article
  • Open Access
1 Citations
738 Views
17 Pages

Red mud, a highly alkaline industrial by-product generated during aluminum smelting, poses serious environmental risks such as soil alkalization and ecological degradation. In this study, response surface methodology (RSM) was integrated with advance...

  • Article
  • Open Access
10 Citations
3,029 Views
25 Pages

Foundry Sand Waste and Residual Aggregate Evaluated as Pozzolans for Concrete

  • Guilliana Agudelo,
  • Carlos A. Palacio,
  • Sergio Neves Monteiro and
  • Henry A. Colorado

24 July 2022

This research is about the utilization of two solid wastes in concrete: foundry sand from the steel smelting process and residual aggregate powder from the asphalt mix production. The solid wastes were added to concrete in contents of 0.0, 5.0, 10, 1...

  • Article
  • Open Access
10 Citations
4,691 Views
14 Pages

Pyro-Hydrometallurgy Routes to Recover Silica from Indonesian Ferronickel Slag

  • Reza M. Ulum,
  • Natalin,
  • Rini Riastuti,
  • Wahyu Mayangsari,
  • Agus B. Prasetyo,
  • Johny W. Soedarsono and
  • Ahmad Maksum

13 January 2023

Ferronickel slag is a by-product of nickel smelting that provides an abundant silica source. Based on data, every ton of nickel production is equal to eight tons of ferronickel slag production, increasing without any recycling process. It is essentia...

  • Article
  • Open Access
11 Citations
3,402 Views
17 Pages

15 March 2022

Co-treatment for two kinds of hazardous solid waste is an effective method to reduce cost and increase recycle efficiency of value resource. This work developed an integrated process based on capture of red mud (RM) and a one-step heat-treatment proc...

  • Article
  • Open Access
19 Citations
2,867 Views
13 Pages

Effect of Carbonation Treatment on the Properties of Steel Slag Aggregate

  • Jian Ma,
  • Guangjian Dai,
  • Feifei Jiang,
  • Ning Wang,
  • Yufeng Zhao and
  • Xiaodong Wang

23 August 2023

Steel slag is the waste slag generated after steel smelting, which has cementitious activity. However, untreated steel slag can damage the integrity of steel slag concrete due to its harmful expansion. This study prepared porous aggregates by mixing...

  • Article
  • Open Access
40 Views
16 Pages

17 December 2025

While vanadium-extracted tailings contain valuable components, their utilization is difficult due to their high sodium content. In this work, a new oxygen-pressure calcification and alkaline leaching strategy to achieve barium orthovanadate vanadium...

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