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2,724 Results Found

  • Article
  • Open Access
14 Citations
4,791 Views
11 Pages

4 September 2017

This research proposes an optimized magnetic abrasive machining process that uses an ultra-high-speed system to perform precision machining on a workpiece. The system can process several microns of material, either for machining surface roughness or...

  • Article
  • Open Access
5 Citations
4,420 Views
16 Pages

Design of a High-Speed Rotary Ultrasonic Machining Machine Tool for Machining Microstructure of Brittle Materials

  • Shanhua Zhang,
  • Manfeng Gong,
  • Haishan Lian,
  • Jianfeng Wu,
  • Weijie Zhu and
  • Zhengwei Ou

31 July 2023

Aiming at the problems of low machining accuracy and more serious tool wear in the traditional diamond grinding machining (DGM) microstructure of hard and brittle materials, this paper proposes high-speed rotary ultrasonic machining (HRUM) technology...

  • Article
  • Open Access
8 Citations
4,642 Views
20 Pages

Sustainability-Based Analysis of Conventional to High-Speed Machining of Al 6061-T6 Alloy

  • Salman Sagheer Warsi,
  • Taiba Zahid,
  • Hassan Elahi,
  • Raja Awais Liaqait,
  • Saira Bibi,
  • Fouzia Gillani and
  • Usman Ghafoor

28 September 2021

High-speed machining is considered to be a promising machining technique due to its advantages, such as high productivity and better product quality. With a paradigm shift towards sustainable machining practices, the energy consumption analysis of hi...

  • Article
  • Open Access
22 Citations
3,783 Views
18 Pages

Effects of Dislocation Density Evolution on Mechanical Behavior of OFHC Copper during High-Speed Machining

  • Hongguang Liu,
  • Jun Zhang,
  • Xiang Xu,
  • Yutong Qi,
  • Zhechao Liu and
  • Wanhua Zhao

24 July 2019

This paper aims at investigating the change in material behavior induced by microstructure evolution during high-speed machining processes. Recently, high-speed machining has attracted quite a lot of interest from researchers due to its high efficien...

  • Article
  • Open Access
2 Citations
1,876 Views
19 Pages

Surface Integrity and Machining Mechanism of Al 7050 Induced by Multi-Physical Field Coupling in High-Speed Machining

  • Wei Lu,
  • Chenbing Ni,
  • Youqiang Wang,
  • Chengguo Zong,
  • Dejian Liu and
  • Xingbao Huang

Improving the surface quality and controlling the microstructure evolution of difficult-to-cut materials are always challenges in high-speed machining (HSM). In this paper, surface topography, defects and roughness are assessed to characterize the su...

  • Article
  • Open Access
9 Citations
4,448 Views
17 Pages

17 May 2023

This research investigates the impact of high-speed and thermal-assisted machining (HS-TAM) on tool wear and surface roughness during the milling of SKD11 steel. The goal is to identify high-speed and elevated temperature zones that can improve machi...

  • Article
  • Open Access
24 Citations
2,827 Views
19 Pages

Fundamental Investigation into Tool Wear and Surface Quality in High-Speed Machining of Ti6Al4V Alloy

  • Adel T. Abbas,
  • Essam A. Al Bahkali,
  • Saeed M. Alqahtani,
  • Elshaimaa Abdelnasser,
  • Noha Naeim and
  • Ahmed Elkaseer

23 November 2021

This paper reports a fundamental investigation consisting of systematic trials into the response of Ti6Al4V alloy to high-speed machining using carbide inserts. It is a useful extension to work previously published, and aims at assessing the impact o...

  • Article
  • Open Access
10 Citations
3,745 Views
9 Pages

Ultra-High-Speed Magnetic Abrasive Surface Micro-Machining of AISI 304 Cylindrical Bar

  • Cheng Yin,
  • Rui Wang,
  • Jeong Su Kim,
  • Sang Wan Lee and
  • Sang Don Mun

27 April 2019

The ultra-high-speed magnetic abrasive machining (UHSMAM) process is a surface improvement technique, which has been widely used to minimize the surface accuracy and change the precision morphology of difficult-to-machine materials. Surface integrity...

  • Review
  • Open Access
16 Citations
3,820 Views
18 Pages

31 January 2023

Additive manufacturing techniques are replacing conventional subtractive machining processes; however, the surface quality and defects have been a key roadblock to expanding AM’s uses. This paper describes experimental investigations in the hig...

  • Article
  • Open Access
13 Citations
5,379 Views
14 Pages

Selection of Machining Parameters Using a Correlative Study of Cutting Tool Wear in High-Speed Turning of AISI 1045 Steel

  • Luis Wilfredo Hernández González,
  • Yassmin Seid Ahmed,
  • Roberto Pérez Rodríguez,
  • Patricia Del Carmen Zambrano Robledo and
  • Martha Patricia Guerrero Mata

The manufacturing industry aims to produce many high quality products efficiently at low cost, thereby motivating companies to use advanced manufacturing technologies. The use of high-speed machining is increasingly widespread; however, it lacks a de...

  • Article
  • Open Access
13 Citations
3,293 Views
13 Pages

2 April 2020

The research aims to describe the micro-machining characteristics in a high-speed magnetic abrasive finishing, which is applicable for achieving the high surface accuracy and dimensional accuracy of fine ceramic bars that are typically characterized...

  • Article
  • Open Access
1 Citations
2,626 Views
17 Pages

Ti-6Al-4V titanium alloy is widely used in aerospace and other fields due to its excellent performance, but conventional machining has problems such as high cutting force, high temperature, and tool wear, which leads to the difficulty of balancing su...

  • Article
  • Open Access
31 Citations
3,112 Views
13 Pages

Towards Optimization of Surface Roughness and Productivity Aspects during High-Speed Machining of Ti–6Al–4V

  • Adel T. Abbas,
  • Neeraj Sharma,
  • Saqib Anwar,
  • Faraz H. Hashmi,
  • Muhammad Jamil and
  • Hussien Hegab

14 November 2019

Nowadays, titanium alloys are achieving a significant interest in the field of aerospace, biomedical, automobile industries especially due to their extremely high strength to weight ratio, corrosive resistance, and ability to withstand higher tempera...

  • Article
  • Open Access
1 Citations
1,973 Views
26 Pages

This paper aims to investigate the effectiveness of cutting fluid during the high-speed face-turning of superalloy Inconel 718 using chamfered whisker-reinforced ceramic inserts. It addresses this topic by providing a comprehensive understanding of t...

  • Article
  • Open Access
22 Citations
5,430 Views
14 Pages

High-speed machining (HSM) is used in industry to improve the productivity and quality of the cutting operations. In this investigation, pure alumina ceramics with the addition of ZrO2, and mixed alumina (Al2O3 + TiC) tools were used in the dry hard...

  • Article
  • Open Access
15 Citations
3,186 Views
22 Pages

12 December 2020

This article presents the results of an experimental investigation into the machinability of Ti6Al4V alloy during hard turning, including both conventional and high-speed machining, using polycrystalline diamond (PCD) inserts. A central composite des...

  • Article
  • Open Access
27 Citations
3,473 Views
17 Pages

30 July 2023

This article presents the results of experimental research on the effect of high-speed machining (HSM) in the milling process on the tool wear, surface layer properties, and fatigue life of objects made of Ti-6Al-4V titanium alloy. Titanium alloys ar...

  • Article
  • Open Access
2 Citations
2,479 Views
15 Pages

21 September 2022

Linear tool path is widely used in high-speed NC machining. However, the geometrical discontinuity of the corner between the linear tool paths will lead to fluctuations in speed, acceleration and jerk, which can excite machinery vibration and reduce...

  • Article
  • Open Access
37 Citations
4,491 Views
22 Pages

Multi-Criteria Selection of the Optimal Parameters for High-Speed Machining of Aluminum Alloy Al7075 Thin-Walled Parts

  • Dejan Lukic,
  • Robert Cep,
  • Jovan Vukman,
  • Aco Antic,
  • Mica Djurdjev and
  • Mijodrag Milosevic

24 November 2020

Thin-walled parts made of aluminum alloy are mostly used as structural elements in the aerospace, automobile, and military industries due to good homogeneity, corrosion resistance, and the excellent ratio between mechanical properties and mass. Manuf...

  • Article
  • Open Access
8 Citations
2,026 Views
17 Pages

4 July 2023

From the point of view of production, it is of fundamental importance to know the cutting parameters at which the new surface of the component was created because only in this way is it possible to understand the nature and properties of the created...

  • Article
  • Open Access
799 Views
18 Pages

Automatic Compact High-Speed Industrial Postal Canceling Machine

  • Efren Diez-Jimenez,
  • Diego Lopez-Pascual,
  • Miguel Fernandez-Munoz,
  • Jesus del-Olmo-Anguix,
  • Ignacio Valiente-Blanco,
  • Oscar Manzano-Narro,
  • Angel Villacastin-Sanchez and
  • Bernardo Alarcos

In this work, we describe the mechanical design, analysis, and tests of an innovative automatic high-speed industrial postal canceling machine. The main novelties of this machine are automatic feeding of heterogeneous letters in a very compact design...

  • Review
  • Open Access
44 Citations
19,286 Views
38 Pages

Permanent Magnet Machines for High-Speed Applications

  • Tianran He,
  • Ziqiang Zhu,
  • Fred Eastham,
  • Yu Wang,
  • Hong Bin,
  • Di Wu,
  • Liming Gong and
  • Jintao Chen

This paper overviews high-speed permanent magnet (HSPM) machines, accounting for stator structures, winding configurations, rotor constructions, and parasitic effects. Firstly, single-phase and three-phase PM machines are introduced for high-speed ap...

  • Concept Paper
  • Open Access
49 Citations
8,875 Views
14 Pages

Superconducting AC Homopolar Machines for High-Speed Applications

  • Swarn Kalsi,
  • Kent Hamilton,
  • Robert George Buckley and
  • Rodney Alan Badcock

28 December 2018

This paper presents a novel high-speed alternating current (AC) homopolar motor/generator design using stationary ReBCO excitation windings. Compact, lightweight, high-efficiency motors and generators are sought for a multitude of applications. AC ho...

  • Article
  • Open Access
15 Citations
4,763 Views
20 Pages

Challenges of the Optimization of a High-Speed Induction Machine for Naval Applications

  • Giampaolo Buticchi,
  • David Gerada,
  • Luigi Alberti,
  • Michael Galea,
  • Pat Wheeler,
  • Serhiy Bozhko,
  • Sergei Peresada,
  • He Zhang,
  • Chengming Zhang and
  • Chris Gerada

24 June 2019

In several industrial sectors, induction machines are being replaced with permanent magnet based alternatives, owing to the potential for higher power density and efficiency. However, high-speed applications feature a wide flux-weakening region, wher...

  • Article
  • Open Access
1 Citations
3,365 Views
14 Pages

25 February 2022

High-speed electrical machines have been of great research interest because of their excellent efficiency and high storage capacity. In the case of switched reluctance machines (SRMs), position feedback is required for effective operation. The instal...

  • Article
  • Open Access
3 Citations
3,038 Views
29 Pages

24 July 2025

High-speed machines are attractive to many industries due to their small size and light weight, but present unique cooling challenges due to their increased loss and reduced surface area. Cooling system advancements are central to the development of...

  • Article
  • Open Access
3 Citations
4,874 Views
15 Pages

27 December 2022

In order to meet the P2-grade bearing grinding requirements, we designed a high-speed internal grinding machine to be used for grinding bearing raceways and inner circles. The machine has a T-type layout and a four-axis numerical control linkage. It...

  • Review
  • Open Access
22 Citations
4,540 Views
18 Pages

Research Progress of Noise in High-Speed Cutting Machining

  • Weihua Wei,
  • Yunyue Shang,
  • You Peng and
  • Rui Cong

19 May 2022

High-speed cutting technology has become a development trend in the material processing industry. However, high-intensity noise generated during high-speed cutting exerts a potential effect on the processing efficiency, processing accuracy, and produ...

  • Article
  • Open Access
7 Citations
3,414 Views
35 Pages

2 May 2021

This paper presents a method for the performance analysis of high-speed electric machines supplied with pulse-width modulated voltage source inverters by utilizing a fast analytical model. By applying a strict mathematical procedure, effective expres...

  • Article
  • Open Access
8 Citations
3,150 Views
14 Pages

Optimal Design of a Novel Three-Phase High-Speed Flux Reversal Machine

  • Vladimir Prakht,
  • Vladimir Dmitrievskii,
  • Vadim Kazakbaev,
  • Safarbek Oshurbekov and
  • Mohamed N. Ibrahim

12 September 2019

A single-phase flux reversal machine (FRM) has many advantages in high-speed applications because of its simple and reliable rotor structure without magnets or winding, simple and cheap concentrated stator windings, high efficiency, and power density...

  • Article
  • Open Access
16 Citations
8,062 Views
31 Pages

Optimal Design of High-Speed Electric Machines for Electric Vehicles: A Case Study of 100 kW V-Shaped Interior PMSM

  • Taha El Hajji,
  • Sami Hlioui,
  • François Louf,
  • Mohamed Gabsi,
  • Guillaume Mermaz-Rollet and
  • M’Hamed Belhadi

3 January 2023

The need of compact machines increased in recent years due to increases in raw materials’ price. Hence, many studies are currently being conducted on high-speed challenges to propose an optimal design methodology. AC losses in windings are ofte...

  • Feature Paper
  • Article
  • Open Access
5 Citations
3,542 Views
14 Pages

The laminated rotor Induction Machine (IM), with its simple construction and manufacturing, robustness, ease of control and comparatively lower cost remains by far the most utilized electromechanical energy converter. At very high speeds, traditional...

  • Article
  • Open Access
2 Citations
2,537 Views
12 Pages

18 November 2022

Aiming at the problems of large active control errors and long control times in the active control method for high-speed motor rotor eccentric vibration, an active control method for high-speed motor rotor eccentric vibration based on a least squares...

  • Article
  • Open Access
2 Citations
2,951 Views
21 Pages

9 November 2024

Demand is high for small, lightweight, and power-dense machines. However, as power increases and size decreases, rejecting losses becomes more difficult. Many novel cooling systems have been developed, which have allowed machines to be made smaller w...

  • Article
  • Open Access
560 Views
17 Pages

12 September 2025

Aiming at the problems of low operating efficiency and the unclear mechanisms in the bundling process of existing residual film recycling machines, this paper designs a chain network-type residual film bundling device and analyzes the motion characte...

  • Article
  • Open Access
9 Citations
2,634 Views
14 Pages

23 August 2023

With the aim of predicting the environmental vibrations induced by an elevated high-speed railway, a machine learning method was developed by combining a random forest algorithm and Bayesian optimization, using a dataset from on-site experiments. Whe...

  • Article
  • Open Access
2 Citations
1,331 Views
18 Pages

22 August 2024

The safety and reliability of high-speed train electric traction systems are crucial. However, the operating environment for China Railway High-speed (CRH) trains is challenging, with severe working conditions. Dataset imbalance further complicates f...

  • Article
  • Open Access
1 Citations
1,211 Views
28 Pages

12 February 2025

X-ray diffractograms of high-speed steels are analyzed using machine learning algorithms to accurately classify various heat treatments. These differently heat-treated steel samples are also investigated by dilatometric analysis and by metallographic...

  • Article
  • Open Access
1,261 Views
24 Pages

Machine Learning-Based Prediction of External Pressure in High-Speed Rail Tunnels: Model Optimization and Comparison

  • Xiazhou She,
  • Yongxing Jia,
  • Rui Li,
  • Jianlin Xu,
  • Yonggang Yang,
  • Weiqiang Cao,
  • Lei Xiao and
  • Wenhao Zhao

The pressure fluctuations generated during high-speed train passage through tunnels can compromise both the train’s structural integrity and passenger comfort, highlighting the need for the accurate prediction of external pressure wave amplitud...

  • Article
  • Open Access
3 Citations
2,534 Views
18 Pages

17 November 2023

The fault diagnosis of a switch machine is vital for high-speed railway operations because switch machines play an important role in the safe operation of high-speed railways, which often have faults because of their complicated working conditions. T...

  • Article
  • Open Access
5 Citations
5,023 Views
19 Pages

26 April 2022

High-speed permanent-magnet synchronous machines (HSPMSMs) are an attractive option for proton-exchange membrane fuel-cell systems. Various HSPMSMs have been developed in the past few years. However, it is difficult to judge which the best candidate...

  • Article
  • Open Access
2 Citations
1,767 Views
17 Pages

11 October 2024

The incompleteness of the existing knowledge graphs in the railway domain creates information gaps, impacting their quality and effectiveness in the operation and maintenance of high-speed railway turnout switch machines. To address this, we propose...

  • Article
  • Open Access
8 Citations
3,083 Views
21 Pages

21 January 2021

With the development of reliability theory, people realized that “absolutely reliable” machines could not be made. With its incomparable advantages, the high-speed permanent-magnet brushless DC motor is usually used in the symmetrical str...

  • Article
  • Open Access
4 Citations
3,237 Views
16 Pages

An Investigation into the Surface Integrity of Micro-Machined High-Speed Steel and Tungsten Carbide Cutting Tools

  • Minh Nhat Dang,
  • Surinder Singh,
  • John H. Navarro-Devia,
  • Hannah J. King,
  • Rosalie K. Hocking,
  • Scott A. Wade,
  • Guy Stephens,
  • Angelo Papageorgiou and
  • James Wang

22 October 2023

The performance and lifespan of cutting tools are significantly influenced by their surface quality. The present report highlights recent advances in enhancing the surface characteristics of tungsten carbide and high-speed steel cutting tools using a...

  • Article
  • Open Access
7 Citations
2,241 Views
15 Pages

Classification of Partial Discharge in Vehicle-Mounted Cable Termination of High-Speed Electric Multiple Unit: A Machine Learning-Based Approach

  • Yanhua Yang,
  • Jiali Li,
  • Zhenbao Chen,
  • Yong-Chao Liu,
  • Kui Chen,
  • Kai Liu,
  • Dong-Li Xin,
  • Guoqiang Gao and
  • Guangning Wu

This paper presents a machine learning-based approach to identify and separate partial discharge (PD) and two typical pulse interference (PI) signals in the vehicle-mounted cable terminations of high-speed electric multiple units (EMUs). First, a tes...

  • Article
  • Open Access
3 Citations
2,811 Views
12 Pages

Wear Characteristics of Cutting Tool in Brittle Removal of a Ductile Meta in High-Speed Machining

  • Guosheng Su,
  • Yuhao Wang,
  • Zhitao Han,
  • Peirong Zhang,
  • Hongxia Zhang,
  • Baolin Wang and
  • Zhanqiang Liu

12 September 2021

The contact stress and heating effect between the cutting tool and workpiece in metal machining is symmetrical. However, the symmetry may be destroyed by changes in the workpiece material mechanical properties, such as ductility. The goal of this stu...

  • Article
  • Open Access
4 Citations
4,294 Views
17 Pages

20 December 2023

The body of a high-speed train is a composite structure composed of different materials and structures. This makes the design of a noise-reduction scheme for a car body very complex. Therefore, it is important to clarify the key factors influencing s...

  • Article
  • Open Access
12 Citations
3,483 Views
15 Pages

16 July 2019

As one of the most promising micro-machining methods, electrochemical micro-machining is widely used in the field of metal micro-structures. The electrochemical micro-milling on Nickel-base superalloy by using high-speed spiral electrode was studied...

  • Article
  • Open Access
6 Citations
3,565 Views
33 Pages

1 September 2023

Blasting is a cost-efficient and effective technique that utilizes explosive chemical energy to generate the necessary pressure for rock fragmentation in surface mines. However, a significant portion of this energy is dissipated in undesirable outcom...

  • Article
  • Open Access
98 Views
11 Pages

13 January 2026

To improve the machinability of 2343ESR mold steel and promote environmentally sustainable machining, this study systematically investigates its cutting performance in high-speed milling assisted by cryogenic minimum quantity lubrication (CMQL). A se...

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