Journal Description
Lubricants
Lubricants
is an international, peer-reviewed, open access journal on tribology, published monthly online by MDPI.
- Open Access— free for readers, with article processing charges (APC) paid by authors or their institutions.
- High Visibility: indexed within Scopus, SCIE (Web of Science), Ei Compendex, Inspec, CAPlus / SciFinder, and other databases.
- Journal Rank: JCR - Q2 (Engineering, Mechanical) / CiteScore - Q2 (Mechanical Engineering)
- Rapid Publication: manuscripts are peer-reviewed and a first decision is provided to authors approximately 13 days after submission; acceptance to publication is undertaken in 2.6 days (median values for papers published in this journal in the first half of 2026).
- Recognition of Reviewers: Reviewers whose reports are timely and of high quality receive an APC discount voucher for a future publication in an MDPI journal. Become a reviewer.
Impact Factor:
3.6 (2025);
5-Year Impact Factor:
3.7 (2025)
Latest Articles
AI and Robotics in Tribological Experimentation: Robotic Platforms, Artificial Intelligence, and Closed-Loop Evaluation
Lubricants 2026, 14(9), 350; https://doi.org/10.3390/lubricants14090350 (registering DOI) - 11 Sep 2026
Abstract
Tribology, the science of friction, wear, and lubrication, governs the reliability of nearly every mechanical system. Tribological contacts account for approximately 23% of global energy consumption, including 20% used to overcome friction and 3% associated with remanufacturing worn components. Nevertheless, the field has
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Tribology, the science of friction, wear, and lubrication, governs the reliability of nearly every mechanical system. Tribological contacts account for approximately 23% of global energy consumption, including 20% used to overcome friction and 3% associated with remanufacturing worn components. Nevertheless, the field has remained constrained by low experimental throughput, operator variability, and a scarcity of standardized, reusable datasets. This review surveys two converging trends positioned to address these limitations: the development of robotic and automated platforms for tribological experimentation, and the growing application of artificial intelligence to tribological analysis. High-throughput tribometer architectures, robotic specimen preparation, and multi-modal in situ sensing are examined as components of an emerging automated tribometry infrastructure. Supervised learning, physics-informed neural networks, and Bayesian optimization are reviewed as AI methods organized by the data regime in which they operate. The convergence of these trends in closed-loop autonomous tribological experimentation is assessed, including system architecture, optimization target specification, current partial implementations, and tribology-specific integration barriers that distinguish this domain from adjacent self-driving laboratory applications. Application domains spanning industrial machinery, biomedical implants, and aerospace and automotive drivetrains are discussed. Key challenges including dataset standardization, model transferability, and hardware-software integration complexity are identified. Prospects for fully autonomous tribological discovery pipelines are outlined, with emphasis on open-access data infrastructure and physics-constrained learning as the enabling conditions for the field.
Full article
(This article belongs to the Special Issue AI and Robots for Advanced Tribology)
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Open AccessArticle
Tribological Properties and Lubrication Mechanism of Biomimetic Rectangular Micro/Nanogrid Structures of Mechanical Transmission Sliding Plates
by
Yunliang Wang, Kang Yang and Jun Tang
Lubricants 2026, 14(9), 349; https://doi.org/10.3390/lubricants14090349 - 10 Sep 2026
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To optimize the tribological properties of a mechanical transmission skateboard, rectangular micro/nanogrid structures of different sizes are studied. The reciprocating sliding tests are carried out under friction and wear. The results show that with an increase in the lengths from 330 to 484
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To optimize the tribological properties of a mechanical transmission skateboard, rectangular micro/nanogrid structures of different sizes are studied. The reciprocating sliding tests are carried out under friction and wear. The results show that with an increase in the lengths from 330 to 484 μm and widths from 247 to 363 μm of the grid structures, the friction coefficients and wear rates first decrease and then increase. This results in the smallest friction coefficient and wear rate of the TCSC-G-4 with 440 μm length and 330 μm width. This is because the micro/nanogrid structures provide the lubricant SnAgCu-CaF2 (SC), which is sufficient for lubrication film formation. During wear, SnAgCu deformation and CaF2 rolling lead to mixed lubrication that is dominated by the rolling, sliding and roller–sliding, enhancing the plastic flow of the lubrication film for surface repair. This is of great significance for guiding the bionic tribological designs of the skateboard.
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Open AccessArticle
Effect of Laser Micro-Texturing on the Tribological Performance and Wear Mechanisms of CF/PEEK–316L Stainless Steel Friction Pairs Under Water Lubrication
by
Weitao He, Xiaoping Xiao, Yimin Yang and Yangzhi Chen
Lubricants 2026, 14(9), 348; https://doi.org/10.3390/lubricants14090348 - 8 Sep 2026
Abstract
To mitigate the deterioration of the tribological performance of end-face friction pairs under low-speed conditions, this study investigated a water-lubricated CF/PEEK–316L stainless steel end-face friction pair. Surface micro-textures with different depth-to-diameter ratios and texture area ratios were fabricated on the 316L stainless steel
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To mitigate the deterioration of the tribological performance of end-face friction pairs under low-speed conditions, this study investigated a water-lubricated CF/PEEK–316L stainless steel end-face friction pair. Surface micro-textures with different depth-to-diameter ratios and texture area ratios were fabricated on the 316L stainless steel surface to evaluate the effects of texture parameters and sliding speed on tribological performance. The results showed that appropriately designed micro-textures effectively reduced the coefficient of friction and improved the wear characteristics of the friction pair. Among the tested conditions, the CF/PEEK–316L stainless-steel tribo-pair with a 316L counterface textured at ε = 0.05 and s = 10% exhibited the lowest average friction coefficient. At 200 rpm, this textured tribo-pair exhibited an average friction coefficient approximately 34.8% lower than that of the untextured tribo-pair. Furthermore, laser micro-textures suppressed interfacial material transfer and mitigated adhesive wear and three-body abrasive wear by capturing wear debris. Gear-pump prototype tests further showed that the textured surface improved flow-delivery and volumetric-efficiency performance, while promoting more uniform end-face wear morphology, indicating its potential application in practical gear-pump components. The findings provide guidance for surface-texture design and tribological-performance optimization of polymer/metal end-face friction pairs.
Full article
(This article belongs to the Special Issue Tribology and Service Performance Analysis of Transmission Systems)
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Simulation of Acoustic Emission Between Mechanical Seal Interfaces Considering Elastohydrodynamic Lubrication Effects
by
Baozun Zhai, Chen He, Zhimin Shi, Jiaqing Wang, Shuyang Liu, Xiaoran Zhu, Bing Xue and Ren Sheng
Lubricants 2026, 14(9), 347; https://doi.org/10.3390/lubricants14090347 - 8 Sep 2026
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Acoustic emission (AE) monitoring has been widely employed for condition assessment of mechanical seals. However, the physical origin of high-frequency AE activity under elastohydrodynamic lubrication (EHL) conditions remains insufficiently understood. To address this, a physics-based forward-modelling framework is developed by integrating transient EHL
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Acoustic emission (AE) monitoring has been widely employed for condition assessment of mechanical seals. However, the physical origin of high-frequency AE activity under elastohydrodynamic lubrication (EHL) conditions remains insufficiently understood. To address this, a physics-based forward-modelling framework is developed by integrating transient EHL analysis, dynamic interfacial load mapping, and piezoelectric signal transduction. The simulated AE responses are compared with experimental measurements acquired from a GM150 sensor under both normal and defect operating conditions. The results indicate that dynamic oil-film pressure fluctuations provide a physically plausible excitation mechanism for high-frequency AE activity under EHL conditions. The present study provides a mechanistic relationship between lubrication behavior and AE responses, providing a physics-based foundation for the interpretation of AE signals and condition monitoring of lubricated mechanical seal systems.
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Open AccessArticle
Condition-Calibrated Liquid Neural Network for Gearbox Remaining Useful Life Prediction from Constant to Variable Operating Conditions
by
Xiaofei Liu, Xue Liu and Keyi Zhou
Lubricants 2026, 14(9), 346; https://doi.org/10.3390/lubricants14090346 - 8 Sep 2026
Abstract
Gearbox remaining useful life (RUL) prediction under variable operating conditions remains challenging. The fundamental difficulty lies in the fact that the signal responses are jointly influenced by progressive degradation and variations in load and speed. To reduce the influence of condition variations on
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Gearbox remaining useful life (RUL) prediction under variable operating conditions remains challenging. The fundamental difficulty lies in the fact that the signal responses are jointly influenced by progressive degradation and variations in load and speed. To reduce the influence of condition variations on RUL prediction, this paper proposes a Condition-Calibrated Liquid Neural Network (CC-LNN) for gearbox prognostics. It utilizes the run-to-failure degradation data of constant operating conditions to train the model, which is subsequently applied to prediction tasks under variable operating conditions. Firstly, multi-domain degradation features are extracted from full-life vibration signals. Then, a condition-calibration and weak-gating mechanism is proposed to mitigate torque and speed-induced feature variations while preserving residual condition–degradation coupling. The calibrated features and their first-order differences form the sequential inputs, while condition descriptors regulate liquid-state updates for degradation evolution. Finally, smoothness and monotonicity terms are incorporated into the training objective to suppress condition-induced prediction fluctuations. The proposed method was validated through the run-to-failure experiments on gearboxes. Experimental results demonstrate that CC-LNN provides accurate and stable RUL estimates, supporting its effectiveness for cross-condition gearbox prognostics.
Full article
(This article belongs to the Special Issue Advanced Methods for Wear Monitoring)
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Open AccessArticle
Numerical Study of Nozzle Parameter Effects on the Jet Lubrication Performance of High-Speed Spur Gear Pairs
by
Li Xiao, Xitian Ding, Min Zhang, Naifeng Zhang, Long Zhang, Kunzhi Zhang and Hantai Zhang
Lubricants 2026, 14(9), 345; https://doi.org/10.3390/lubricants14090345 - 7 Sep 2026
Abstract
Forced spray on transmission gears performs the triple functions of lubrication, heat dissipation, and tooth surface cleaning under high-speed and heavy-duty conditions, serving as a key technical means to prevent scuffing, pitting, or even tooth breakage failure and ensure highly reliable operation of
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Forced spray on transmission gears performs the triple functions of lubrication, heat dissipation, and tooth surface cleaning under high-speed and heavy-duty conditions, serving as a key technical means to prevent scuffing, pitting, or even tooth breakage failure and ensure highly reliable operation of the transmission system. This study conducted numerical simulations using CFD to investigate the lubrication performance of high-speed spur gear pairs with respect to nozzle parameters including jet velocity, nozzle position, included angle, length, and number of nozzles. The results show that the medium jet velocity of 40–60 m/s achieves an optimal balance between penetration depth and spray dispersion. The results indicate that a medium jet velocity of 40–60 m/s optimally balances penetration depth and spray dispersion. Dual-nozzle oil injection significantly improves spatial uniformity and establishes a stable circular recirculation structure, increasing the oil volume fraction in the meshing zone by approximately 40% compared to the single-nozzle configuration, and reducing the area of dry patches by over 60%. A nozzle inclination angle of 60–90° combined with a length of 30 mm yields the best combination of oil delivery and coverage. Furthermore, upgrading from a 2 + 1 to a 3 + 1 nozzle layout enhances oil film continuity and suppresses abrupt negative-pressure fluctuations during meshing, thereby stabilizing the hydrodynamic lubrication effect. These findings provide quantitative guidance for optimizing nozzle geometry and layout in high-speed gearbox lubrication systems, contributing to improved reliability and reduced energy loss.
Full article
(This article belongs to the Special Issue Advanced Gear Tribology)
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Open AccessArticle
Development of Continuous Lubrication Method for Forward Extrusion
by
Akira Yanagida, Yuya Hayashi and Kou Takahashi
Lubricants 2026, 14(9), 344; https://doi.org/10.3390/lubricants14090344 - 6 Sep 2026
Abstract
Despite the extensive research that has been carried out on alternative liquid lubricants for extrusion processes, it remains challenging to apply liquid lubricants to forms involving long components, such as rotor shafts, which undergo substantial surface expansion. In this study, a continuous lubrication
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Despite the extensive research that has been carried out on alternative liquid lubricants for extrusion processes, it remains challenging to apply liquid lubricants to forms involving long components, such as rotor shafts, which undergo substantial surface expansion. In this study, a continuous lubrication method is proposed, in which lubricant is sealed into the extrusion die using a counterpunch. The negative pressure generated by the punch pulse motion during processing is utilised, and this is applied to the forward extrusion of a two-step shaft profile. The clearance between the container and the billet has a significant impact on the pooling of the lubricant within the extrusion die. It was established that, at a die half-angle of 15°, the maximum load was reduced by 15% at a billet diameter of 9.85 mm for a container diameter of 10 mm. A comparison of load–stroke diagrams from finite element method (FEM) simulations shows that the coefficient of friction (μ) decreased to approximately 0.05–0.1 during reloading and increased to a maximum of approximately 0.12 during loading. It was determined that the die half-angle of 30° resulted in a shorter sliding distance within the die than the 15° angle. This finding enables the suppression of the increase in friction. The findings of the FEM analysis substantiate the notion that material influx into the undercut area exerts an influence on relubrication.
Full article
(This article belongs to the Special Issue Tribology in Forging)
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Open AccessArticle
Research on the Influence of Raceway Waviness and Groove Shape on the Vibration Performance of Angular-Contact Ball Bearings
by
Liang Ye, Keyang Xue, Yanwei Zhang, Beile Liang, Wenhu Zhang, Xianghui Zhu, Wenchao Li and Rongjun Niu
Lubricants 2026, 14(9), 343; https://doi.org/10.3390/lubricants14090343 - 5 Sep 2026
Abstract
Raceway topography and lubrication jointly govern rolling-contact conditions and vibration transmission in angular-contact ball bearings. This study examined associations between eight inner- and outer-raceway descriptors—roundness, waviness, groove-profile deviation, and roughness—and four vibration responses of thirty production 7208 bearings from one batch. All bearings
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Raceway topography and lubrication jointly govern rolling-contact conditions and vibration transmission in angular-contact ball bearings. This study examined associations between eight inner- and outer-raceway descriptors—roundness, waviness, groove-profile deviation, and roughness—and four vibration responses of thirty production 7208 bearings from one batch. All bearings were tested as received with factory grease at 1800 r min−1 and a radial load of 150 N. The responses comprised vibration-acceleration levels and vibration velocities in the 50–300, 300–1800, and 1800–10,000 Hz bands. Four grey relational schemes—initial-value-normalized, mean-value-normalized, relative, and absolute—were applied. A descriptor was retained when it ranked among the top three under at least two schemes. Inner-raceway roundness was retained for all four responses, while inner-raceway waviness was retained for acceleration and the low- and medium-frequency velocity responses. Inner-raceway roughness, outer-raceway groove-profile deviation, and outer-raceway roughness were each retained for two responses, whereas the remaining descriptors showed response-specific associations. Rankings varied with preprocessing and relational-degree formulation. The findings provide screening evidence for prioritizing raceway metrology and subsequent controlled experiments.
Full article
(This article belongs to the Special Issue Tribological Characteristics of Bearing System, 4th Edition)
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Open AccessArticle
Tribological Properties of Additively Manufactured Aluminum Alloy Subjected to Surface Mechanical Attrition Treatment
by
Yong Sun, Congcong Zhao, Huaping Tang and Yunjie Bi
Lubricants 2026, 14(9), 342; https://doi.org/10.3390/lubricants14090342 - 4 Sep 2026
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To improve the surface quality of an aluminum alloy manufactured by additive manufacturing (AM), mechanical attrition treatment (SMAT) has been applied to the as-fabricated surface of the alloy produced by selective laser melting (SLM). The morphology and properties of the SMAT-treated surfaces have
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To improve the surface quality of an aluminum alloy manufactured by additive manufacturing (AM), mechanical attrition treatment (SMAT) has been applied to the as-fabricated surface of the alloy produced by selective laser melting (SLM). The morphology and properties of the SMAT-treated surfaces have been investigated and detailed friction and wear tests have been conducted to evaluate the tribological behavior of the SMAT specimens under both dry and oil-lubricated conditions. The results demonstrate that SMAT is effective in improving the surface finish of the alloy by up to 87%, which also results in an increase in surface hardness of 23% to 29%. Ball-on-disc reciprocating wear tests show that under dry sliding conditions, SMAT for 10 min is effective in improving the wear resistance of the alloy by 25% to 65%, while increasing the SMAT time to 20 min and 30 min results in deteriorated wear resistance as compared to the as-SLM surface. However, under oil-lubricated conditions, SMAT for various times from 10 min to 30 min is effective in improving the wear resistance of the alloy by a factor of 2 to 3.5, depending on the SMAT time and contact loads. The results are discussed considering surface finish enhancement, surface and subsurface hardening effects and surface damage caused by SMAT.
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Open AccessArticle
Theoretical Study on the Rheology-Driven Lubrication Synergy of Gel on Textured High-Entropy Alloy Coatings
by
Yazhou Mao, Linlin Guo, Anzixuan Wang, Runyi Ma, Pengfei Gao and Aoya Wang
Lubricants 2026, 14(9), 341; https://doi.org/10.3390/lubricants14090341 - 2 Sep 2026
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This work is a theoretical study aimed to address the lubrication failure of Tom-Pac TP-2557 gel lubricant on the textured high-entropy alloy coatings (THEACs) under wide-temperature-range operating conditions; the rheological lubrication properties of the surface are investigated in this work. Based on lubrication
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This work is a theoretical study aimed to address the lubrication failure of Tom-Pac TP-2557 gel lubricant on the textured high-entropy alloy coatings (THEACs) under wide-temperature-range operating conditions; the rheological lubrication properties of the surface are investigated in this work. Based on lubrication theory and non-Newtonian fluid mechanics, a gel lubrication viscosity model considering temperature dependence and a thermo-mechanical coupled constitutive relationship for the THEACs are established. The results show a significant shear-thinning behavior of the gel within a moderate low-to-medium temperature range, and the onset temperature of thermal degradation is identified. Optimal geometrical and distributional parameters of the surface textures, along with a favorable surface energy range, are determined to achieve desirable interfacial shear strength. Moreover, an anchoring-slip synergistic mode arising from surface energy heterogeneity is found to further enhance lubricating film stability. This research provides a theoretical basis for the gel lubrication design of the THEACs.
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Open AccessArticle
Study on the Seepage Behavior of the Porous Oil-Containing Polyimide Cages in Bearings for Space-Craft Attitude Control Systems
by
Wenhu Zhang, Shuanglin Wang, Chunwei Li, Lingzhi Chai and Wanjia Li
Lubricants 2026, 14(9), 340; https://doi.org/10.3390/lubricants14090340 - 1 Sep 2026
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Porous oil-containing polyimide cages are critical for ensuring long-life lubrication in momentum wheel bearings of spacecraft attitude control systems. However, the underlying microscopic seepage mechanisms governing lubricant release under operational conditions remain inadequately understood, posing challenges for precision lubrication design. This study establishes
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Porous oil-containing polyimide cages are critical for ensuring long-life lubrication in momentum wheel bearings of spacecraft attitude control systems. However, the underlying microscopic seepage mechanisms governing lubricant release under operational conditions remain inadequately understood, posing challenges for precision lubrication design. This study establishes a three-dimensional stochastic pore structure model of the cage using the Quartet Structure Generation Set (QSGS) method, from which a Representative Elementary Volume (REV) is extracted. A thermo-hydro-mechanical coupled simulation model is developed within the COMSOL 6.3 Multiphysics platform to investigate the seepage behavior. The effects of key operational parameters—rotational speed and thermal gradients—combined with the structural parameter of porosity on the lubricant transport characteristics are systematically elucidated. Based on the apparent outflow rate calculated from the REV model, a simplified formulation for estimating the oil throw-off rate of the porous cage is proposed and experimentally validated. The findings provide a fundamental theoretical framework and a practical design tool for optimizing the lubrication performance of porous cages in high-precision aerospace bearings.
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Open AccessArticle
Ultralow Friction in Graphene Multilayers with Amorphous Carbon Interlayers
by
Liping Liao, Ting Liu, Daiying Yuan and Zhongnan Wang
Lubricants 2026, 14(9), 339; https://doi.org/10.3390/lubricants14090339 - 1 Sep 2026
Abstract
Amorphous carbon layers (ACLs) have been experimentally realized as a two-dimensional carbon material, but their influence on sliding in graphene multilayers is still unclear. In this study, molecular dynamics simulations were carried out for pristine graphene (PG) multilayers and graphene/amorphous-carbon (AG) multilayers under
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Amorphous carbon layers (ACLs) have been experimentally realized as a two-dimensional carbon material, but their influence on sliding in graphene multilayers is still unclear. In this study, molecular dynamics simulations were carried out for pristine graphene (PG) multilayers and graphene/amorphous-carbon (AG) multilayers under normal pressures of 0.1, 1, and 10 GPa. Both models show ultralow friction. The coefficient of friction (COF) decreases with increasing pressure because the friction force increases much more slowly than the normal force. AG has lower COF than PG at all pressures, with reductions of about 60%, 54%, and 26%, respectively. Layer displacement and interlayer sliding analyses show that shear in PG is transferred through several graphene/graphene interfaces, whereas relative sliding in AG is mainly located near the ACLs. Under high pressure, the ACLs become flatter, which may help stabilize local sliding. These results suggest that amorphous carbon interlayers may modify shear transfer and facilitate ultralow-friction sliding in graphene-based multilayers under the present simulation conditions.
Full article
(This article belongs to the Special Issue Superlubricity Mechanisms and Applications)
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Open AccessArticle
Film Thickness Evolution Behavior and Mechanism of Lubricating Grease at High Speeds
by
Lingtong Sun, Wenzhong Wang, Zhi Chen, Jianlong Liu and He Liang
Lubricants 2026, 14(9), 338; https://doi.org/10.3390/lubricants14090338 - 1 Sep 2026
Abstract
In most cases, lubricating grease serves as the primary lubricating medium for rolling bearings, ensuring normal operation by facilitating lubrication between bearing components. Current experimental research on grease lubrication predominantly focuses on low-speed conditions (below 2 m/s), which no longer aligns with the
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In most cases, lubricating grease serves as the primary lubricating medium for rolling bearings, ensuring normal operation by facilitating lubrication between bearing components. Current experimental research on grease lubrication predominantly focuses on low-speed conditions (below 2 m/s), which no longer aligns with the increasingly high operational speeds of rolling bearings. To address this gap, we conduct the high-speed lubrication experiments with a maximum speed up to 10.68 m/s using a ball-on-ring test rig under a certain amount of grease supply. The results reveal a clear distinction in film thickness evolution between high-speed and low-speed stages: at low speed, the film thickness gradually decreases with the number of ring revolutions until it stabilizes after the grease reservoir reformation; however, at high speed, a significant recovery in film thickness occurs following reservoir reformation. Observations of grease distribution further indicate that, under shear forces, the thickener on both sides of the track undergoes shear-induced breakdown and becomes uniformly distributed. This intensified shear promotes the formation of larger grease reservoirs along the contact sides and leads to the recovery of film thickness under high-speed conditions. The amount of effectively sheared grease that ultimately participates in lubrication can be characterized by the width of the grease ridge.
Full article
(This article belongs to the Special Issue New Advances in Lubrication Film Detection)
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Open AccessArticle
Load-Dependent Transition in Friction-Induced Vibration Responses of Water-Lubricated Bearings Under Low-Speed Conditions
by
Gengyuan Gao, Meng Kong, Shijie Yu and Xiuli Zhang
Lubricants 2026, 14(9), 337; https://doi.org/10.3390/lubricants14090337 - 29 Aug 2026
Abstract
Water-lubricated bearings (WLBs) may exhibit marked friction-induced vibration during low-speed and heavy-load operation as hydrodynamic lubrication becomes insufficient. However, the load dependence of the low-speed operating limit and associated vibration characteristics remains insufficiently understood. In this study, a WLB was tested under specific
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Water-lubricated bearings (WLBs) may exhibit marked friction-induced vibration during low-speed and heavy-load operation as hydrodynamic lubrication becomes insufficient. However, the load dependence of the low-speed operating limit and associated vibration characteristics remains insufficiently understood. In this study, a WLB was tested under specific pressures of 0.28, 0.42, 0.56, and 0.84 MPa during stepwise deceleration from 20 to 6 r/min. A joint three-standard-deviation criterion based on root mean square and peak-to-peak acceleration was used to identify the first measured speed point with marked vibration amplification. The coefficient of friction, time-domain features, spectral energy distribution, envelope characteristics, and FSI-based limiting hydrodynamic capacity were analyzed. The first vibration amplification points occurred at 6, 8, 10, and 10 r/min, respectively, accompanied by audible abnormal sound used only as qualitative corroboration. The onset responses varied from isolated or repeated bursts to pronounced medium-high-frequency impulsive excitation and quasi-periodic low-frequency amplitude modulation. The limiting hydrodynamic capacity calculated at a prescribed eccentricity ratio decreased with increasing load and was lower at the onset condition than at the adjacent pre-onset condition. This vibration-based framework provides an operational method for identifying low-speed operating boundaries related to loads and may support operating-condition selection and early warning of abnormal vibration in WLB systems.
Full article
(This article belongs to the Special Issue Green Water-Lubricated Bearings)
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Open AccessArticle
A Unified Transient EHL-Based Framework for Determining Contact Stiffness and Damping for Application in Spur Gear Dynamics
by
Tom Caston, Nader Dolatabadi and Ramin Rahmani
Lubricants 2026, 14(9), 336; https://doi.org/10.3390/lubricants14090336 - 29 Aug 2026
Abstract
Time-varying mesh stiffness (TVMS) is a primary contributor to gear noise, vibration and harshness (NVH). Accurate implementation of the lubrication effect on the TVMS is often neglected. This work presents a numerical lubricated contact stiffness extraction method by combining the lubricant film and
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Time-varying mesh stiffness (TVMS) is a primary contributor to gear noise, vibration and harshness (NVH). Accurate implementation of the lubrication effect on the TVMS is often neglected. This work presents a numerical lubricated contact stiffness extraction method by combining the lubricant film and elastic compliances through rigid-body separation for spur gears. A deformation datum for infinite line contacts is defined using Weber’s local elastic deformation of gear teeth, resolving inconsistent treatments in the literature. A novel apparent transient damping coefficient is extracted using transient multigrid elastohydrodynamic (EHL) simulations. At high load and low speed, the EHL contact stiffness approaches the analytical local elastic stiffness, whereas at low load and high speed, it deviates by up to an order of magnitude. The stiffness linearisation is compared directly against fixed-separation EHL solutions, and force reconstruction confirms recovery of the full transient contact force. The results show that lubricant film compliance can significantly alter the EHL contact stiffness under low-load/high-speed conditions, which is relevant to dynamic mesh force fluctuations in high-speed transmissions. Thus, accurate lubricant effects must be included for reliable NVH predictions in such cases.
Full article
(This article belongs to the Special Issue Modeling and Simulation of Elastohydrodynamic Lubrication)
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Open AccessArticle
Investigation of Tribological Performance in Multi-Stage Cold Forging Using Combined Upsetting—Extrusion Type Tribotests
by
Kosuke Furukawa, Yoshihiro Kubota, Yuki Shimomura and Kunio Hayakawa
Lubricants 2026, 14(9), 335; https://doi.org/10.3390/lubricants14090335 - 28 Aug 2026
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Multi-stage cold forging processes are widely adopted in actual industrial manufacturing of complex components. However, the influence of deformation history on lubrication behavior during such processes has not been fully clarified. This study investigates the friction coefficient at the die–workpiece interface in a
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Multi-stage cold forging processes are widely adopted in actual industrial manufacturing of complex components. However, the influence of deformation history on lubrication behavior during such processes has not been fully clarified. This study investigates the friction coefficient at the die–workpiece interface in a multi-stage cold forging process consisting of upsetting followed by forward extrusion, with a focus on the lubrication performance of a zinc phosphate coating. Two types of multi-stage tribotests were conducted: one in which upsetting was followed by a forward rod–backward can extrusion type tribotest, and another in which upsetting was followed by a forward and backward can extrusion type tribotest. As a result, the evaluated friction coefficients were comparable, and their 99% confidence intervals overlapped. These values were higher than those obtained from the corresponding single-stage forward rod–backward can extrusion tribotest, indicating that prior upsetting affects the lubrication state during subsequent extrusion. Although localized galling and coating damage were observed, no extensive seizure occurred, suggesting that the lubricant coating retained a certain degree of effectiveness after upsetting. Furthermore, a comparison of the tribological conditions in each tribotest reveals that, although the contact pressure is at a comparable level, differences are observed in workpiece temperature, surface expansion ratio, and relative sliding velocity. Therefore, under the conditions of the present study, it is suggested that the effects of workpiece temperature, surface expansion ratio, and relative sliding velocity on the evaluated friction coefficient are limited.
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Open AccessReview
A Review of Gear Wear and Transmission System Dynamics: Coupling Mechanisms, Influencing Factors, and Profile Modification Strategies
by
Weichao Liu, Huijun Yue, Yaoting Wu and Jiachun Lin
Lubricants 2026, 14(9), 334; https://doi.org/10.3390/lubricants14090334 - 27 Aug 2026
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Gear wear is a tribological surface damage process caused by contact loading and relative motion between meshing tooth flanks. It involves progressive material removal or transfer, changes tooth-flank topography, and consequently affects contact conditions, mesh stiffness, transmission error, and dynamic response. This paper
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Gear wear is a tribological surface damage process caused by contact loading and relative motion between meshing tooth flanks. It involves progressive material removal or transfer, changes tooth-flank topography, and consequently affects contact conditions, mesh stiffness, transmission error, and dynamic response. This paper reviews recent advances in gear wear research, including typical tooth-surface damage, wear prediction under various lubrication conditions, tribodynamic behavior, dynamic effects of wear, and the influence of assembly errors, parameter uncertainties, and gear modification on meshing characteristics. Existing studies have progressed from isolated descriptions of wear to integrated analyses involving lubrication, surface condition, and dynamics. Nevertheless, the long-term bidirectional coupling between wear evolution and tribodynamics remains insufficiently understood, while the effects of assembly errors and multi-source uncertainties have received limited attention. Gear modification studies have also focused mainly on initial transmission performance rather than its sustained role during wear degradation. Future research should therefore establish coupled wear–friction dynamic models and develop wear analysis methods that account for actual assembly conditions and parameter uncertainties.
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Open AccessArticle
Unveiling the Lubrication Mechanism of Graphene Coating on PEEK: A Molecular Dynamics Study Under Dry Friction and Seawater
by
Xiang Jiao, Guochen Huang, Yiqin Wang, Chenchen Peng and Guoqing Wang
Lubricants 2026, 14(9), 333; https://doi.org/10.3390/lubricants14090333 - 27 Aug 2026
Abstract
Graphene coatings have considerable potential to improve the tribological performance of polyetheretherketone (PEEK) under dry friction conditions. For PEEK components operating in marine environments, direct exposure to seawater introduces water molecules and dissolved ions into the sliding interface, which may alter interfacial interactions
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Graphene coatings have considerable potential to improve the tribological performance of polyetheretherketone (PEEK) under dry friction conditions. For PEEK components operating in marine environments, direct exposure to seawater introduces water molecules and dissolved ions into the sliding interface, which may alter interfacial interactions and lubrication behavior. However, how seawater alters the lubrication mechanism and protective effect of graphene at the PEEK interface remains poorly understood. To address this issue, molecular dynamics simulations were performed to compare PEEK with and without graphene under dry and seawater conditions, thereby revealing the interfacial deformation and molecular response. The results show that graphene preserved the structural integrity of PEEK, reduced its tangential displacement by more than 99%, and decreased the shear stress transmitted into the polymer matrix by approximately 85% to 90%. In the absence of graphene, seawater reduced the tangential mean square displacement of PEEK by approximately 20%, while increasing the normal mean square displacement by about 17%, indicating that seawater redistributed part of the polymer motion from tangential dragging toward normal and local molecular rearrangement. The combined analysis shows that graphene mainly limits the penetration of sliding loads into PEEK, whereas seawater regulates the direction and spatial distribution of the remaining deformation. This work provides a molecular basis for the design of graphene-protected PEEK interfaces in marine friction applications.
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(This article belongs to the Special Issue Molecular Dynamics Simulations in Tribology)
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Open AccessArticle
Experimental Study on the Dynamic Characteristics of Needle Roller Bearings Under Periodic Impact Load
by
Baogang Wen, Libin Xuan, Zhihao Zan, Xu Zhang and Jingyu Zhai
Lubricants 2026, 14(9), 332; https://doi.org/10.3390/lubricants14090332 - 26 Aug 2026
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Needle roller bearings are characterized by rolling elements with relatively high length-to-diameter ratios and are widely used in mechanical systems with limited radial installation space. In gear transmission systems, periodic impact loads induced by gear meshing may be superimposed on steady radial loads,
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Needle roller bearings are characterized by rolling elements with relatively high length-to-diameter ratios and are widely used in mechanical systems with limited radial installation space. In gear transmission systems, periodic impact loads induced by gear meshing may be superimposed on steady radial loads, thereby altering the dynamic response of the bearing. However, the effects of the amplitude and frequency of periodic impact loading on the dynamic characteristics of needle roller bearings remain insufficiently understood. In this study, a needle roller bearing test rig capable of applying periodic impact loading was developed, and a multi-sensor measurement system was configured to measure outer-ring vibration, inner-ring motion, cage motion, and the friction torque of the bearing system. Dynamic tests were conducted under different amplitudes and frequencies of periodic impact loading. A reduction in bearing motion stability was observed under periodic impact loading, as evidenced by increased outer-ring vibration and enlarged cage motion in both the horizontal and vertical directions. As the loading amplitude increased, the RMS values of outer-ring acceleration, inner-ring displacement, and cage displacement increased, while an increase in the mean friction torque was also observed. The inner-ring trajectory expanded along the loading direction, and the whirling range of the cage trajectory increased. As the loading frequency increased, the RMS values of outer-ring acceleration, inner-ring displacement, and cage displacement increased, and the mean friction torque increased. In contrast, the whirling range of the cage trajectory decreased. These findings clarify the distinct effects of periodic impact-loading amplitude and frequency on bearing vibration, internal motion, and friction-torque characteristics and provide experimental support for the dynamic performance evaluation of needle roller bearings under impact conditions.
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Ion Correlation Enhances Macroscale Boundary Lubrication
by
Renshan Xia, Zhi Xu, Jiaoyan Ma, Xiaoming Zong, Shangchu Yang, Yanyan Wang, Han Li and Ming Ma
Lubricants 2026, 14(9), 331; https://doi.org/10.3390/lubricants14090331 - 24 Aug 2026
Abstract
While ion correlation is known to enhance molecular-scale solvation forces, its capacity to improve macroscale boundary lubrication on engineering surfaces remains unverified. This study demonstrates that multivalent electrolyte-induced ion correlation significantly reduces macroscopic boundary friction, achieving up to a 67% reduction on alumina
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While ion correlation is known to enhance molecular-scale solvation forces, its capacity to improve macroscale boundary lubrication on engineering surfaces remains unverified. This study demonstrates that multivalent electrolyte-induced ion correlation significantly reduces macroscopic boundary friction, achieving up to a 67% reduction on alumina surfaces. This macroscopic enhancement is driven by interfacial electrochemical properties, where highly charged polar oxide interfaces trigger strong electrostatic correlation to restructure confined solvents into a rigid, load-bearing barrier. Ultimately, this work proves that interfacial ion correlation directly dictates and enhances macroscale boundary lubrication, bridging molecular-level force control with practical tribological applications.
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(This article belongs to the Special Issue Superlubricity Mechanisms and Applications)
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