Lubricants — Open Access Journal

Nickel (Ni) and carbon nanotube (CNT)-reinforced Ni-matrix composites were manufactured by solid state processing and severely deformed by high-pressure torsion (HPT). Micro-tribological testing was performed by reciprocating sliding and the frictional behavior was investigated. Tribo-chemical and microstructural changes were investigated using energy dispersive X-ray spectroscopy (EDS), scanning electron microscopy (SEM) and focused ion beam (FIB). The CNT lubricity was hindered due to the continuous formation of a stable oxide layer promoted by a large grain boundary area and by irreversible damage introduced to the reinforcement during HPT, which controlled the frictional behavior of the studied samples. The presence of CNT reduced, to some extent, the tribo-oxidation activity on the contact zone and reduced the wear by significant hardening and stabilization of the microstructure. Full article

It is important to predict the gaseous phase area of journal bearing. However, a detailed calculation method for such gaseous phase areas has not yet been proposed. In this study, the gaseous-phase areas in small bore journal bearings under flooded and starved lubrication conditions are analyzed in terms of the computational fluid dynamics (CFD) of two-phase flow while using a volume of fluid (VOF) method. Furthermore, the influence of surface tension and vapor pressure conditions were investigated, and the analytical and experimental results were compared. The analytical results of VOF for vapor pressure and surface tension were observed to be consistent with the experimental observations under both flooded and starved lubrication conditions. Furthermore, under starved lubrication condition, the analytical results agree well with the observed results for the interface of the oil film and cavitation upon the rupture of the oil film. While using these results, CFD analysis of the two-phase flow of the VOF can be conducted in terms of vapor pressure and surface tension to estimate the gaseous-phase areas of journal bearings under flooded and starved lubrication conditions. Full article

Fretting tests were conducted with five different thermoplastic polyurethanes against a steel ball. Their fretting behaviors were investigated under various test parameters, such as normal load and displacement amplitude. In order to test the sliding performances, tribological tests were conducted using a ring-on-disc setup. The results show that their fretting behaviors can be related to the dynamic mechanical properties, which were characterized by dynamic mechanical analysis (DMA). The three fretting regimes were identified by means of hysteresis and wear scar analysis. In addition, investigations were carried out until the transition regimes occurred. Different wear processes were revealed for each of the three regimes. Differences were identified using dissipated energy. The profiles of wear scars and the counterparts were analyzed using a microscope. The coefficient of friction was calculated separately for the partial slip and gross slip regimes. In the mixed fretting regime, the coefficient of friction is almost at the same level among the five materials. In the partial slip regime, however, it can be distinguished. Temperature measurements were conducted on the counterparts during the tests. Overall, the material that showed the best tribological properties also performed the best in the fretting tests. Full article

The present work intends to provide a brief account of the most recent advances in the use of ionic liquid crystals (ILCs) in the field of tribology, that is, the development of new lubricants with the ability to reduce the coefficients of friction and the wear rates of materials under sliding conditions. After a definition of ILCs and their relationship with neutral liquid crystals (LCs) and ionic liquids (ILs), the review will be focused on the influence of molecular structure and composition on the tribological performance, the combination with base oils, surfactants or water, and the different sliding configuration and potential applications. The main mechanisms proposed in order to justify the lubricating ability of ILCs will be analyzed. Special emphasis will be made for recent results obtained for fatty acid derivatives due to their renewable and environmentally friendly nature. Full article

Fluids and lubricants are critical for the mechanical manufacturing processing of metals, due to a high amount of friction generated, also reflected as heat, could wear and damage tooling and machine components. The proper application of lubricants increases machinery lifetime, decreases long-term costs, and energy and time consumption due to the maintenance or components exchange/repairs. Besides being non-renewable, mineral oils bring consequences to the environment due to their low biodegradability and could affect the user with respiratory and skin diseases. Recently, due to an increase in environmental awareness, the search of biocompatible and efficient lubricants has become a technology goal. The vegetable oil-based lubricants are slowly emerging as ecofriendly and high-performance alternatives to petroleum-based lubricants. This study evaluates soybean, sunflower, corn and paraffinic oils reinforced with SiO₂ nanoparticles. The thermal and tribological evaluations were performed varying the temperature and nanofiller concentrations. The thermal conductivity improvements were observed for all nanolubricants as the temperature and filler fraction increased. The highest thermal conductivities were observed at 323 K with 0.25 wt % SiO₂. The soybean and corn oils unveiled a maximum enhancement of ~11%. The tribological evaluations showed that SiO₂ addition, even in small concentration, resulted into a significant improvement on a load-carrying capacity. For instance, at 0.25 wt % enhancements of 45% and 60% were observed for soybean and sunflower oils, respectively. The coefficient of friction performance also showed enhancements between 10% and 26%. Full article

Hip-implants structured with anti-bacterial textures should show a low-friction coefficient and should not leach hazardous substances into the human body. The surface of a typical material used for hip-implants, namely Cobalt–Chrome–Molybdenum (CoCrMo) was textured with different types of laser-induced periodic surface structures (LIPSS)—i.e., low spatial frequency LIPSS (LSFL), hierarchical structures consisting of grooves superimposed with high spatial frequency LIPSS (HSFL) and Triangular shaped Nanopillars (TNP)—using a picosecond pulsed laser source. The effect of LIPSS on the wettability, friction, as well as wear of the structures, when slid against a polyethylene (PE) counter surface and biocompatibility was analyzed. Surfaces covered with LSFL show superhydrophobicity and grooves with superimposed HSFL, as well as TNP, show hydrophobic behavior. The coefficient of friction (CoF) of LIPSS against a polyethylene (PE) counter surface was found to be higher (ranging from 0.40 to 0.66) than the CoF of (polished) CoCrMo, which was found to equal 0.22. It was found that the samples release cobalt within biocompatible limits. Compared to polished reference surfaces, LIPSS cause higher friction of CoCrMo against PE contact. However, the wear of the PE counter surface only increased significantly for the LSFL textures. For these reasons, it is concluded that LIPSS are not suitable for a heavily loaded metal-on-plastic bearing contact. Full article

A computational fluid dynamics (CFD) model of the thermal elastohydrodynamically lubricated (EHL) line contact problem has been developed for the purpose of exploring the physical processes that occur inside a thin EHL film subjected to shearing motion. The Navier–Stokes equations are solved by using the finite volume method (FVM) in a commercial CFD software, ANSYS Fluent. A set of user-defined functions (UDF) are used for computing viscosity, density, heat source, temperature of moving surfaces and elastic deformation of the top roller according to well-established equations commonly used in the EHL theory. The cavitation problem is solved by taking into account multiphase mixture flow. The model combinations of Houpert and Ree–Eyring and of Tait and Carreau were used for modeling the non-Newtonian behavior of Squalane and the results were compared. Both rheological models suggest the existence of shear-band and plug-flow at high fluid pressure. Due to the differences in viscosity at GPa-level pressure, the chosen model has substantial influence on the computed shear stress and temperature distributions in the high-pressure region. This shows the importance of using correct rheology information in the whole range of pressure, temperature, and shear strain rate. Full article

Starvation occurs when the lubricated contact uses up the lubricant supply, and there is not enough lubricant in the contact to support the separation between solid surfaces. On the other hand, the use of textures on surfaces in lubricated contacts can result in a higher film thickness. In addition, a modification of the surface’s geometrical parameters can benefit the tribological behaviour of the contacts. In this article, for parallel sliding surfaces in starved lubricated conditions, the effect of surface texturing upon the coefficient of friction is investigated. It is shown that surface texturing may improve film formation under the conditions of starvation, and as a result, the frictional behaviour of the parallel sliding contact. Furthermore, the effect of starved lubrication on textured surfaces with different patterns in the presence of a cavitation effect, and its influence on frictional behaviour, is investigated. It is shown that surface texturing can reduce the coefficient of friction, and that under certain conditions, the texturing parameter could have an influence on the frictional behaviour of parallel sliding contacts in the starved lubrication regime. Full article

The aim of the present study was firstly to determine the manufacturing feasibility of a specific surface 3D-microtexturing on steel through an ultra-short pulsed laser, and secondly to investigate the tribological properties under 2 different lubrication conditions: oil-lubricated and antifriction coated. The selected 3D-microtexture consisted of 2 different levels of quadratic micropillars having side dimensions of approximately 45 µm, heights of about 35 µm and periods of 80 µm. It was shown that the production of specific 3D-microtextures on steel substrates using an ultra-short pulsed laser was feasible, and that the reproducibility of the texture dimensions over the entire textured region was extremely good. Frictional investigations have shown that, in comparison to the benchmark (untextured samples), the 3D-microtextured samples do not induce any significant improvements in the coefficient of friction (COF) under oil-lubricated conditions, but that under antifriction coated conditions, significant improvements in the friction coefficients may be achieved. Wear-based tribological tests have shown that the antifriction coating on benchmark samples was completely depleted, which greatly influenced their friction and wear behavior, since steel-steel contact occurred during testing. For the 3D-microtexture, the antifriction coating was also partially depleted; however, it accumulated itself in the microtexture which acted as a potential lubricant reservoir. Full article

Structural lubricity is an intriguing tribological concept, where extremely low friction is anticipated, if two surfaces in relative motion do not share the same lattice structure and consequently instabilities originating from interlocking surface potentials are strongly reduced. Currently, the challenges related to the phenomenon of structural lubricity are considered to be twofold. On one hand, experimental systems suitable for showing structural lubricity must be identified, while at the same time, it is also crucial to understand the intricate details of interface interaction. Here, we introduce a new material combination, namely NaCl-particles on highly oriented pyrolithic graphite (HOPG), where the nanoparticles coalesce under the influence of ambient humidity. Our experiments reveal that the interfacial friction can be described by the concept of structural lubricity despite the seemingly unavoidable contamination of the interface. By systematically analyzing the friction versus area scaling, this unlikely candidate for structural lubricity then shows two separate friction branches, with distinct differences of the friction versus area scaling. The exact tribological behavior of the nanoparticles can ultimately be understood by a model that considers the influence of nanoparticle preparation on the interface conditions. By taking into account an inevitable water layer at the interface between particle and substrate that can exist in different crystalline configurations all friction phenomena observed in the experiments can be understood. Full article

The need for metallic biomaterials will always remain high with their growing demand in joint replacement in the aging population. This creates need for the market and researchers to focus on the development and advancement of the biometals. Desirable characteristics such as excellent biocompatibility, high strength, comparable elastic modulus with bones, good corrosion resistance, and high wear resistance are the significant issues to address for medical implants, particularly load-bearing orthopedic implants. The widespread use of titanium alloys in biomedical implants create a big demand to identify and assess the behavior and performance of these alloys when used in the human body. Being the most commonly used metal alloy in the fabrication of medical implants, mainly because of its good biocompatibility and corrosion resistance together with its high strength to weight ratio, the tribological behavior of these alloys have always been an important subject for study. Titanium alloys with improved wear resistance will of course enhance the longevity of implants in the body. In this paper, tribological performance of titanium alloys (medical grades) is reviewed. Various methods of surface modifications employed for titanium alloys are also discussed in the context of wear behavior. Full article

Data-driven system identification procedures have recently enabled the reconstruction of governing differential equations from vibration signal recordings. In this contribution, the sparse identification of nonlinear dynamics is applied to structural dynamics of a geometrically nonlinear system. First, the methodology is validated against the forced Duffing oscillator to evaluate its robustness against noise and limited data. Then, differential equations governing the dynamics of two weakly coupled cantilever beams with base excitation are reconstructed from experimental data. Results indicate the appealing abilities of data-driven system identification: underlying equations are successfully reconstructed and (non-)linear dynamic terms are identified for two experimental setups which are comprised of a quasi-linear system and a system with impacts to replicate a piecewise hardening behavior, as commonly observed in contacts. Full article

The production of vanadium and niobium carbides (VC and NbC) layers on AISI 8620, 8640, and 52100 steels may increase hardness and wear resistance of substrates. Thermochemical treatments were performed at 1000 °C for 2 and 4 h. The characterization of the treated samples was carried out by means of Knoop microhardness tests, “calotest” type microadhesive wear test, layer adhesion test according to VDI 3198 standard, and X-ray diffraction. Compact and uniform layers of VC and NbC were obtained in all treatments, with hardness up to 2500 HK and microadhesive wear resistance far superior to that of the substrates, indicating the great efficiency of these treatments for tribological applications. Full article

In this study, dahlia-type carbon nanohorns (CNH) have been deposited onto a stainless steel substrate by using electrophoretic deposition. Secondly, the lubrication properties of the carbon nanohorn coating have been researched by tribometry and compared to an uncoated reference. Wear track analysis has been conducted to identify the underlying tribo-mechanisms. Additionally, Raman spectroscopy was employed to study the structural changes of the CNH during dispersion and tribological testing. Furthermore, energy dispersive X-ray spectroscopy (EDX) was used in order to investigate the chemical composition of the wear tracks’ surface. This work has shown that CNH coatings have the ability to maintain effective solid lubrication on a polished stainless steel surface. A temporary friction reduction of 83% was achieved compared to the uncoated reference. Moreover, the lubricity was active for significant periods of time due to the formation of a Mg(OH)₂ layer which provides a certain degree of substrate adhesion as it holds the CNH in the wear track. Once this holding layer wanes, the CNH are gradually removed from wear track resulting in an increase of the coefficient of friction. The complete removal of CNH from the wear track as well as considerable oxide formation was confirmed by EDX. Moreover, the amount of defects in the CNHs’ structure increases by being exposed to tribological strain. Adhesion has been identified as the dominant wear mechanism. Full article

The role of the pivot flexibility in tilting-pad journal bearings (TPJBs) has become essential, particularly for bearings working at high applied load and relatively high rotor speeds. Predictions from a simple bearing model with rigid pivots show incorrect estimation of the dynamic coefficients in comparison with the experimental results. Normally, the more flexible the pad pivot, the lower the dynamic coefficients because the stiffness of the pivot takes in series with the stiffness and damping of the oil film. This paper investigates the influence of pivot stiffness on the dynamic force coefficients of two different five-pad TPJBs as a function of the applied static load and excitation frequency: rocker-backed pivot and spherical pivot bearings. In order to highlight the effect of the pivot stiffness in the spherical pivot bearing, displacement restriction components and elastic copper made shims have been used. Firstly, a thermo-elasto-hydrodynamic model for the static and dynamic characteristics of the two bearings is described. This model takes into account the flexibility of both pad and pivot. The pivot stiffnesses calculated by means of the Hertz theory and those obtained by experiments have been introduced and compared in the model. The clearance profiles of two tested bearing and the shaft center loci obtained by measurement and prediction are also shown. The dynamic coefficients of the two bearings obtained from the numerical simulation were compared with the experimental results. By the analysis it can be concluded that the effect of the pivot flexibility on the clearance profile, the shaft locus and on the dynamic coefficients is very significant. More important, it is important to estimate the pivot stiffness of each single pad using experimental measurements. Full article

For a long service time, fatigue has been a typical problem that mechanical sealing materials face. How does it relate to tribological performance? In this study, filled and unfilled thermoplastic polyurethanes (TPUs) were investigated. Dumbbell and faint wait pure shear (FWPS) specimens were used to characterize the fatigue properties and crack growth rate of TPUs, respectively. Additionally, to identify the impact of temperature on fatigue tests, the tests were conducted at room temperature and 80 °C. Different tribological tests were conducted to investigate their tribological properties. Fracture surfaces from fatigue tests and worn surfaces from tribological tests were analyzed using a scanning electron microscope (SEM). Two wear models were verified to correlate between fatigue and tribological properties; one of the models is better for rough counter surfaces, while the other is advantageous if the counter surface is smooth. Full article

The modeling of contact is one of the main features of contact dynamics in the context of friction-induced vibrations. It can have a strong impact on the numerical results and consequently on the design choices during the optimization or specification of industrial mechanical systems. This is particularly the case for scientific studies interested in brake squeal. The objective of the paper is to recall and to promote developments concerning the use of non smooth contact dynamics approach for numerical simulations based on finite element method. The specific problem of the prediction of self-excited vibration in the context of brake squeal is discussed. In order to illustrate the potential benefit for the mechanical community of using formulations and theoretical developments from the mathematical community, the stability analysis and the estimation of nonlinear vibrations of a brake system with multiple frictional interface is investigated. Full article

In this paper, we study the steady-state rolling contact of a linear viscoelastic layer of finite thickness and a rigid indenter made of a periodic array of equally spaced rigid cylinders. The viscoelastic contact model is derived by means of Green’s function approach, which allows solving the contact problem with the sliding velocity as a control parameter. The contact problem is solved by means of an accurate numerical procedure developed for general two-dimensional contact geometries. The effect of geometrical quantities (layer thickness, cylinders radii, and cylinders spacing), material properties (viscoelastic moduli, relaxation time) and operative conditions (load, velocity) are all investigated. Physical quantities typical of contact problems (contact areas, deformed profiles, etc.) are calculated and discussed. Special emphasis is dedicated to the viscoelastic friction force coefficient and to the energy dissipated per unit time. The discussion is focused on the role played by the deformation localized at the contact spots and the one in the bulk of the thin layer, due to layer bending. The model is proposed as an accurate solution for engineering applications such as belt conveyors, in which the energy dissipated on the rolling contact of idle rollers can, in some cases, be by far the most important contribution to their energy consumption. Full article

Molybdenum disulfide (MoS₂) is one of the most broadly utilized solid lubricants with a wide range of applications, including but not limited to those in the aerospace/space industry. Here we present a focused review of solid lubrication with MoS₂ by highlighting its structure, synthesis, applications and the fundamental mechanisms underlying its lubricative properties, together with a discussion of their environmental and temperature dependence. The review also includes an extensive overview of the structure and tribological properties of doped MoS₂, followed by a discussion of potential future research directions. Full article