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Search Results (710)

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Keywords = Computer-Aided Manufacturing

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12 pages, 907 KiB  
Article
The Impact of Digital Imaging Tools and Artificial Intelligence on Self-Reported Outcomes of Dentists
by Hossam Dawa, Juliana No-Cortes, Miguel Peñarrocha-Diago, Henrique Vicente, Carlos Ribeiro and Arthur Rodriguez Gonzalez Cortes
Appl. Sci. 2025, 15(14), 7943; https://doi.org/10.3390/app15147943 - 16 Jul 2025
Viewed by 206
Abstract
Background: The integration of digital imaging tools in dentistry has transformed clinical workflows, diagnostic accuracy, and patient outcomes. However, less attention has been given to how these tools influence dentists’ self-reported outcomes, including clinical confidence, efficiency, perceived treatment quality, communication, and professional satisfaction. [...] Read more.
Background: The integration of digital imaging tools in dentistry has transformed clinical workflows, diagnostic accuracy, and patient outcomes. However, less attention has been given to how these tools influence dentists’ self-reported outcomes, including clinical confidence, efficiency, perceived treatment quality, communication, and professional satisfaction. This article aimed at assessing AI-powered digital tools in dentistry and their self-reported impact on dental practitioners’ activity and treatment outcomes. Methods: A comprehensive survey was distributed to 126 dental professionals of different genders, ages, years of experience, and types of dental practice to assess their experiences and attitudes towards AI applications in diagnostics and treatment planning, as well as how patients and dentists perceive the benefits and challenges associated with digital dentistry. Results: Digital photographs and CBCT were regarded as essential tools to have in clinical practice, in contrast with intraoral scanners. However, barriers like high initial costs, specialty differences, and lack of formal training may influence the results. Conclusion: These findings suggest that when used appropriately, AI digital tools can significantly elevate the quality of clinical practice and professional fulfillment and underscore the importance of tailored training programs and supportive infrastructures to facilitate the effective integration of digital technologies in dental practice. Full article
(This article belongs to the Special Issue Advancements and Updates in Digital Dentistry)
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16 pages, 6475 KiB  
Review
Fully Digital Workflow in Full-Arch Implant Rehabilitation: A Descriptive Methodological Review
by Chantal Auduc, Thomas Douillard, Emmanuel Nicolas and Nada El Osta
Prosthesis 2025, 7(4), 85; https://doi.org/10.3390/prosthesis7040085 - 16 Jul 2025
Viewed by 166
Abstract
Background. Digital dentistry continues to evolve, offering improved accuracy, efficiency, and patient experience across various prosthodontic procedures. Many previous reviews have focused on digital applications in prosthodontics. But the use of a fully digital workflow for full-arch implant-supported prostheses in edentulous patients remains [...] Read more.
Background. Digital dentistry continues to evolve, offering improved accuracy, efficiency, and patient experience across various prosthodontic procedures. Many previous reviews have focused on digital applications in prosthodontics. But the use of a fully digital workflow for full-arch implant-supported prostheses in edentulous patients remains an emerging and underexplored area in the literature. Objective. This article presents a comprehensive methodological review of the digital workflow in full-arch implant-supported rehabilitation. It follows a structured literature exploration and synthesizes relevant technological processes from patient assessment to prosthetic delivery. Methods. The relevant literature was retrieved from the PubMed database on 20 June 2024, to identify the most recent and relevant studies. A total of 22 articles met the eligibility criteria and were included in the review. The majority included case and technical reports. Results. The review illustrates the integration and application of digital tools in implant dentistry, including cone-beam computed tomography (CBCT) exposure, intraoral scanning, digital smile design, virtual patients, guided surgery, and digital scanning. The key findings demonstrate multiple advantages of a fully digital workflow, such as reduced treatment time and cost, increased patient satisfaction, and improved interdisciplinary communication. Conclusions. Despite these benefits, limitations persist due to the low level of evidence, technological challenges, and the lack of standardized protocols. Further randomized controlled trials and long-term clinical evaluations are essential to validate the effectiveness and feasibility of a fully digital workflow for full-arch implant-supported rehabilitation. Full article
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19 pages, 1293 KiB  
Review
Customized 3D-Printed Scaffolds for Alveolar Ridge Augmentation: A Scoping Review of Workflows, Technology, and Materials
by Saeed A. Elrefaei, Lucrezia Parma-Benfenati, Rana Dabaja, Paolo Nava, Hom-Lay Wang and Muhammad H. A. Saleh
Medicina 2025, 61(7), 1269; https://doi.org/10.3390/medicina61071269 - 14 Jul 2025
Viewed by 149
Abstract
Background and Objectives: Bone regeneration (BR) is a cornerstone technique in reconstructive dental surgery, traditionally using either barrier membranes, titanium meshes, or perforated non-resorbable membranes to facilitate bone regeneration. Recent advancements in 3D technology, including CAD/CAM and additive manufacturing, have enabled the development [...] Read more.
Background and Objectives: Bone regeneration (BR) is a cornerstone technique in reconstructive dental surgery, traditionally using either barrier membranes, titanium meshes, or perforated non-resorbable membranes to facilitate bone regeneration. Recent advancements in 3D technology, including CAD/CAM and additive manufacturing, have enabled the development of customized scaffolds tailored to patient needs, potentially overcoming the limitations of conventional methods. Materials and Methods: A scoping review was conducted according to the PRISMA guidelines. Electronic searches were performed in MEDLINE (PubMed), the Cochrane Library, Scopus, and Web of Science up to January 2025 to identify studies on digital technologies applied to bone augmentation. Eligible studies encompassed randomized controlled trials, cohort studies, case series, and case reports, all published in English. Data regarding digital workflows, software, materials, printing techniques, and sterilization methods were extracted from 23 studies published between 2015 and 2024. Results: The review highlights a diverse range of digital workflows, beginning with CBCT-based DICOM to STL conversion using software such as Mimics and Btk-3D®. Customized titanium meshes and other meshes like Poly Ether-Ether Ketone (PEEK) meshes were produced via techniques including direct metal laser sintering (DMLS), selective laser melting (SLM), and five-axis milling. Although titanium remained the predominant material, studies reported variations in mesh design, thickness, and sterilization protocols. The findings underscore that digital customization enhances surgical precision and efficiency in BR, with several studies demonstrating improved bone gain and reduced operative time compared to conventional approaches. Conclusions: This scoping review confirms that 3D techniques represent a promising advancement in BR. Customized digital workflows provide superior accuracy and support for BR procedures, yet variability in protocols and limited high-quality trials underscore the need for further clinical research to standardize techniques and validate long-term outcomes. Full article
(This article belongs to the Section Dentistry and Oral Health)
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20 pages, 1202 KiB  
Article
Enhanced Collaborative Edge Intelligence for Explainable and Transferable Image Recognition in 6G-Aided IIoT
by Chen Chen, Ze Sun, Jiale Zhang, Junwei Dong, Peng Zhang and Jie Guo
Sensors 2025, 25(14), 4365; https://doi.org/10.3390/s25144365 - 12 Jul 2025
Viewed by 195
Abstract
The Industrial Internet of Things (IIoT) has revolutionized industry through interconnected devices and intelligent applications. Leveraging the advancements in sixth-generation cellular networks (6G), the 6G-aided IIoT has demonstrated a superior performance across applications requiring low latency and high reliability, with image recognition being [...] Read more.
The Industrial Internet of Things (IIoT) has revolutionized industry through interconnected devices and intelligent applications. Leveraging the advancements in sixth-generation cellular networks (6G), the 6G-aided IIoT has demonstrated a superior performance across applications requiring low latency and high reliability, with image recognition being among the most pivotal. However, the existing algorithms often neglect the explainability of image recognition processes and fail to address the collaborative potential between edge computing servers. This paper proposes a novel method, IRCE (Intelligent Recognition with Collaborative Edges), designed to enhance the explainability and transferability in 6G-aided IIoT image recognition. By incorporating an explainable layer into the feature extraction network, IRCE provides visual prototypes that elucidate decision-making processes, fostering greater transparency and trust in the system. Furthermore, the integration of the local maximum mean discrepancy (LMMD) loss facilitates seamless transfer learning across geographically distributed edge servers, enabling effective domain adaptation and collaborative intelligence. IRCE leverages edge intelligence to optimize real-time performance while reducing computational costs and enhancing scalability. Extensive simulations demonstrate the superior accuracy, explainability, and adaptability of IRCE compared to those of the traditional methods. Moreover, its ability to operate efficiently in diverse environments highlights its potential for critical industrial applications such as smart manufacturing, remote diagnostics, and intelligent transportation systems. The proposed approach represents a significant step forward in achieving scalable, explainable, and transferable AI solutions for IIoT ecosystems. Full article
(This article belongs to the Section Internet of Things)
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20 pages, 3348 KiB  
Article
Influence of the Processing Method on the Nano-Mechanical Properties and Porosity of Dental Acrylic Resins Fabricated by Heat-Curing, 3D Printing and Milling Techniques
by Marina Imre, Veaceslav Șaramet, Lucian Toma Ciocan, Vlad-Gabriel Vasilescu, Elena Iuliana Biru, Jana Ghitman, Mihaela Pantea, Alexandra Ripszky, Adriana Lucia Celebidache and Horia Iovu
Dent. J. 2025, 13(7), 311; https://doi.org/10.3390/dj13070311 - 10 Jul 2025
Viewed by 200
Abstract
Background: Acrylic resin-based materials are a versatile category used extensively in various dental applications. Processed by current modern technologies, such as CAD/CAM technologies or 3D printing, these materials have revolutionized the field of dentistry for the efficient creation of dental devices. However, [...] Read more.
Background: Acrylic resin-based materials are a versatile category used extensively in various dental applications. Processed by current modern technologies, such as CAD/CAM technologies or 3D printing, these materials have revolutionized the field of dentistry for the efficient creation of dental devices. However, despite their extensive use, a limited number of comparative studies exist that investigate how different processing methods—such as traditional techniques, 3D printing, and CAD/CAM milling—impact the nano-mechanical behavior and internal porosity of these materials, which are critical for their long-term clinical performance. Objectives: The purpose of this study is to evaluate the nanomechanical properties (hardness, elasticity, and stiffness) and micro-porosity of acrylic resin-based materials indicated for temporary prosthodontic appliances manufactured by new technologies (milling, 3D printing) compared to traditional methods. Methods: The hardness, elasticity, and stiffness measurements were performed by the nano-metric indentation method (nanoindentation), and the quantitative morphological characterization of the porosity of the acrylic resin samples obtained by 3D printing and CAD/CAM milling was performed by micro-computed tomography. Results: According to nanomechanical investigations, CAD/CAM milling restorative specimens exhibited the greatest mechanical performances (E~5.233 GPa and H~0.315 GPa), followed by 3D printed samples, while the lowest mechanical properties were registered for the specimen fabricated by the traditional method (E~3.552 GPa, H~0.142 GPa). At the same time, the results of porosity studies (micro-CT) suggested that 3D printed specimens demonstrated a superior degree of porosity (temporary crown—22.93% and splints—8.94%) compared to CAD/CAM milling restorative samples (5.73%). Conclusions: The comparative analysis of these results allows for the optimal selection of the processing method in order to ensure the specific requirements of the various clinical applications. Full article
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15 pages, 1683 KiB  
Review
Three-Dimensional Printing and CAD/CAM Milling in Prosthodontics: A Scoping Review of Key Metrics Towards Future Perspectives
by Catalina Cioloca Holban, Monica Tatarciuc, Anca Mihaela Vitalariu, Roxana-Ionela Vasluianu, Magda Antohe, Diana Antonela Diaconu, Ovidiu Stamatin and Ana Maria Dima
J. Clin. Med. 2025, 14(14), 4837; https://doi.org/10.3390/jcm14144837 - 8 Jul 2025
Viewed by 281
Abstract
Background/Objectives: Digital prosthodontics increasingly utilize both additive (3D printing) and subtractive Computer-Aided Design/Computer-Aided Manufacturing (CAD/CAM), yet comprehensive comparisons remain limited. This scoping review evaluates their relative performance across prosthodontic applications. Methods: Systematic searches (PubMed, Scopus, Web of Science, Embase, 2015–2025) identified [...] Read more.
Background/Objectives: Digital prosthodontics increasingly utilize both additive (3D printing) and subtractive Computer-Aided Design/Computer-Aided Manufacturing (CAD/CAM), yet comprehensive comparisons remain limited. This scoping review evaluates their relative performance across prosthodontic applications. Methods: Systematic searches (PubMed, Scopus, Web of Science, Embase, 2015–2025) identified 28 studies (27 in vitro, 1 retrospective). Data were extracted on accuracy, efficiency, materials, and outcomes. Results: CAD/CAM milling demonstrated superior accuracy for fixed prostheses, with marginal gaps for milled zirconia (123.89 ± 56.89 µm), comparable to optimized 3D-printed interim crowns (123.87 ± 67.42 µm, p = 0.760). For removable prostheses, milled denture bases achieved a trueness of 65 ± 6 µm, while SLA-printed dentures post-processed at 40 °C for 30 min showed the lowest root mean square error (RMSE) (30 min/40 °C group). Three-dimensional printing excelled in material efficiency (<5% waste vs. milling > 30–40%) and complex geometries, such as hollow-pontic fixed dental prostheses (FDPs) (2.0 mm wall thickness reduced gaps by 33%). Build orientation (45° for crowns, 30–45° for veneers) and post-processing protocols significantly influenced accuracy. Milled resins exhibited superior color stability (ΔE00: 1.2 ± 0.3 vs. 3D-printed: 4.5 ± 1.1, p < 0.05), while 3D-printed Co-Cr frameworks (SLM) showed marginal fits of 8.4 ± 3.2 µm, surpassing milling (130.3 ± 13.8 µm). Digital workflows reduced chairside time by 29% (154.31 ± 13.19 min vs. 218.00 ± 20.75 min). All methods met clinical thresholds (<120 µm gaps). Conclusions: Milling remains preferred for high-precision fixed prostheses, while 3D printing offers advantages in material efficiency, complex designs, and removable applications. Critical gaps include long-term clinical data and standardized protocols. Future research should prioritize hybrid workflows, advanced materials, and AI-driven optimization to bridge technical and clinical gaps. Full article
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21 pages, 30447 KiB  
Article
Comparison of Methods for Reconstructing Irregular Surfaces from Point Clouds of Digital Terrain Models in Developing a Computer-Aided Design Model for Rapid Prototyping Technology
by Michał Chlost and Anna Bazan
Designs 2025, 9(4), 81; https://doi.org/10.3390/designs9040081 - 1 Jul 2025
Viewed by 310
Abstract
This article presents a methodology for developing a three-dimensional terrain model based on numerical data in the form of a point cloud, with an emphasis on reducing mesh surface errors and using a surface smoothing factor. Initial surface generation was based on a [...] Read more.
This article presents a methodology for developing a three-dimensional terrain model based on numerical data in the form of a point cloud, with an emphasis on reducing mesh surface errors and using a surface smoothing factor. Initial surface generation was based on a point cloud with a square mesh, and an adopted algorithm for mesh conversion to the input form for the computer aided design (CAD) environment was presented. The use of a bilinear interpolation algorithm was proposed to reduce defects in the three-dimensional surface created in the reverse engineering process. The terrain mapping accuracy analyses were performed for three samples of different geometry using two available options in the Siemens NX program. All obtained surfaces were subjected to shape deviation analysis. For each of the analyzed surfaces, changing the smoothing factor from 0% to 15% did not cause significant changes in accuracy depending on the method adopted. For flat regions, in the Uniform Density (UD) method, the size of the area outside the tolerance was 6.16%, and in the Variable Density (VD) method, it was within the range of 5.01–6%. For steep regions, in the UD method, it was 6.25%, and in the VD method, it was within the range of 5.39–6.47%, while for concave–convex regions, in the UD method, it was 6.5% and in the VD method, it was within the range of 4.96–6.36%. For a smoothing factor value of 20%, a sudden increase in the inaccuracy of the shape of the obtained surface was observed. For flat regions, in the Uniform Density (UD) method, the size of the area outside the tolerance was 69.84%, and in the Variable Density (VD) method, it was 71.62%. For steep regions, in the UD method, it was 76.07%, and in the VD method, it was 80.94%, while for concave–convex regions, in the UD method, it was 56.08%, and in the VD method, it was 62.38%. The developed methodology provided high accuracy in the reproduction of numerical data that can be used for further analyses and manufacturing processes, such as 3D printing. Based on the obtained data, three fused deposition model (FDM) prints were made, presenting each of the analyzed types of terrain geometry. Only FDM printing was used, and other technologies were not verified. Full article
(This article belongs to the Special Issue Design Process for Additive Manufacturing)
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10 pages, 1770 KiB  
Proceeding Paper
Design and Analysis of Sustainable Kraft Paper-Based Cushioning System for Packaging
by A. P. Mohanraj, S. Kamatchi, A. Deepthisri, P. Parameshwaran and B. P. Sivasubramaniyan
Eng. Proc. 2025, 93(1), 4; https://doi.org/10.3390/engproc2025093004 - 30 Jun 2025
Viewed by 290
Abstract
In this design, foam packaging for consumer products is replaced by the kraft paper cushioning system. The kraft paper is made into a cylindrical structure, with small cylindrical structures pasted to its outer walls. The cylindrical structure can withstand a high amount of [...] Read more.
In this design, foam packaging for consumer products is replaced by the kraft paper cushioning system. The kraft paper is made into a cylindrical structure, with small cylindrical structures pasted to its outer walls. The cylindrical structure can withstand a high amount of stress, internally and externally. These cylindrical structures’ center points make an imaginary equilateral triangle. Therefore, the applied load is distributed equally across the cylinders and hexagonal structures. We can replace foam packaging with this kraft paper packaging. This design is expected to provide a more eco-friendly product than a normal packaging system. The interior design for the kraft paper is created as integrated cylindrical structures designed using Computer Aided Drawing (CAD). Various tests, such as on compression, impact, and vibration, were carried out. In this design, stimulation, cost comparison of the design, and manufacturing feasibility were examined. Full article
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17 pages, 1668 KiB  
Article
Evaluation of 3D-Printed Balls with Photopolymer Resin as Grinding Medium Used to Alternatively Reduce Warmup During Dry Milling
by Bence Borbás, Zsófia Kohod, Nikolett Kállai-Szabó, Bálint Basa, Miléna Lengyel, Romána Zelkó and István Antal
Polymers 2025, 17(13), 1795; https://doi.org/10.3390/polym17131795 - 27 Jun 2025
Viewed by 273
Abstract
This study investigates the applicability and advantages of using additive manufacturing to moderate heat generation in dry milling. Grinding medium balls of different sizes were designed and fabricated using computer-aided design (CAD) and a stereolithographic 3D printer. Milling processes with particle size distribution [...] Read more.
This study investigates the applicability and advantages of using additive manufacturing to moderate heat generation in dry milling. Grinding medium balls of different sizes were designed and fabricated using computer-aided design (CAD) and a stereolithographic 3D printer. Milling processes with particle size distribution and warmup measurements were employed with the printed medium balls. The results were compared with the measurements executed with conventional stainless-steel balls. Differential scanning calorimetry (DSC) was employed to evaluate the effect of the warmup of the system during the milling process. A two-variable, three-level experimental design was used for the measurements. We selected two grinding parameters considered critical: speed and time. The effect of these two independent variables on heating was examined. The results show that if printed balls are applied with the same total mass as that of metal balls, the particle size reduction is increased. The greater the number of balls used, the greater the particle size reduction. In this process, where additively manufactured milling bodies were used, the temperature of the system increased by less than when stainless-steel balls were used. The use of 3D-printed medium balls demonstrated beneficial warmup behavior. Full article
(This article belongs to the Special Issue Applications of 3D Printing for Polymers, 3rd Edition)
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22 pages, 3810 KiB  
Article
From Digital Design to Edible Art: The Role of Additive Manufacturing in Shaping the Future of Food
by János Simon and László Gogolák
J. Manuf. Mater. Process. 2025, 9(7), 217; https://doi.org/10.3390/jmmp9070217 - 27 Jun 2025
Viewed by 417
Abstract
Three-dimensional food printing (3DFP), a specialized application of additive manufacturing (AM), employs a layer-by-layer deposition process guided by digital image files to fabricate edible structures. Utilizing heavily modified 3D printers and Computer-Aided Design (CAD) software technology allows for the precise creation of customized [...] Read more.
Three-dimensional food printing (3DFP), a specialized application of additive manufacturing (AM), employs a layer-by-layer deposition process guided by digital image files to fabricate edible structures. Utilizing heavily modified 3D printers and Computer-Aided Design (CAD) software technology allows for the precise creation of customized food items tailored to individual aesthetic preferences and nutritional requirements. Three-dimensional food printing holds significant potential in revolutionizing the food industry by enabling the production of personalized meals, enhancing the sensory dining experience, and addressing specific dietary constraints. Despite these promising applications, 3DFP remains one of the most intricate and technically demanding areas within AM, particularly in the context of modern gastronomy. Challenges such as the rheological behaviour of food materials, print stability, and the integration of cooking functions must be addressed to fully realize its capabilities. This article explores the possibilities of applying classical modified 3D printers in the food industry. The behaviour of certain recipes is also tested. Two test case scenarios are covered. The first scenario is the work and formation of a homogenized meat mass. The second scenario involves finding a chocolate recipe that is suitable for printing relatively detailed chocolate decorative elements. The current advancements, technical challenges, and future opportunities of 3DFP in the field of engineering, culinary innovation and nutritional science are also explored. Full article
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15 pages, 5462 KiB  
Article
Contemporary Magnetic Removable Partial Denture Utilizing a Novel Ultra-Thin Magnetic Attachment System
by Adityakrisna Yoshi Putra Wigianto, Yuichi Ishida, Kohei Kamoi, Takaharu Goto, Kazumitsu Sekine, Megumi Watanabe and Tetsuo Ichikawa
Dent. J. 2025, 13(7), 278; https://doi.org/10.3390/dj13070278 - 20 Jun 2025
Viewed by 340
Abstract
Background/Objectives: Recently, a novel magnetic attachment system was introduced to improve performance. Using the same technology, a new ultra-thin magnetic attachment (UTMA) was possible to produce. This study aimed to evaluate the feasibility of a magnet-retained telescopic partial denture (MTPD) utilizing the new [...] Read more.
Background/Objectives: Recently, a novel magnetic attachment system was introduced to improve performance. Using the same technology, a new ultra-thin magnetic attachment (UTMA) was possible to produce. This study aimed to evaluate the feasibility of a magnet-retained telescopic partial denture (MTPD) utilizing the new UTMA. Methods: This in vitro study was performed using a titanium master model representing prepared lower first-premolar and second-molar abutment teeth. The inner crowns (ICs) (h: 4 mm, 4° taper) and four-unit MTPDs were fabricated via computer-aided design/computer-aided manufacturing (CAD/CAM) using zirconia. A Ø4 mm UTMA system (magnet assembly and keeper thickness: 0.6 mm and 0.4 mm, respectively) was cemented into the MTPD and the ICs using dual-cure resin cement. A load of 100 N was applied along with 10,000 insertion–removal cycles. The MTPD retentive force was measured before and after every set of 1000 cycles. Stability tests and surface morphology evaluations were conducted before and after cycling. A paired t-test (α = 0.05) was used to observe statistical differences. Results: The average retentive force of the MTPD was 6.86 ± 0.63 N and did not change significantly (p > 0.05) following the load cycles (6.66 ± 0.79 N). The MTPD demonstrated adequate stability under the occlusal load. Minimal deformations were observed on the magnet assemblies, keepers, ICs, and MTPD surfaces after the load tests. Conclusions: Considering the limitations of this study, an MTPD utilizing novel UTMAs fabricated through a digital workflow demonstrated adequate retentive force, stability, and durability for clinical use. Full article
(This article belongs to the Special Issue Digital Dentures: 2nd Edition)
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16 pages, 4016 KiB  
Article
Numerical Simulation and Experimental Validation of Residual Stress in Heavy Machine Tool Crossbeam Casting During Demolding
by Jingfan Cheng, Yiqi Zhang and Dunming Liao
Metals 2025, 15(7), 687; https://doi.org/10.3390/met15070687 - 20 Jun 2025
Viewed by 662
Abstract
This study investigates a heavy-duty CNC machine tool crossbeam casting manufactured by a leading heavy machine tool producer. A numerical simulation model for the demolding process was developed using proprietary Computer-Aided Engineering (CAE) software. The experimental validation of the residual stress was performed [...] Read more.
This study investigates a heavy-duty CNC machine tool crossbeam casting manufactured by a leading heavy machine tool producer. A numerical simulation model for the demolding process was developed using proprietary Computer-Aided Engineering (CAE) software. The experimental validation of the residual stress was performed using the blind-hole method on the guide rail mounting surface. The simulation results were compared with experimental data, revealing that the post-demolding simulations exhibited smaller fluctuations than the pre-demolding predictions. The maximum principal stress prediction resulted in an absolute error of 11.8%, effectively reflecting the residual stress distribution for casting design and production optimization. Full article
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12 pages, 1694 KiB  
Review
Interim Fixed Dental Prostheses Fabrication Techniques and Factors Affecting Their Success: A Narrative Review
by Nour Abdelmohsen, Christoph Bourauel and Tarek M. Elshazly
Oral 2025, 5(2), 44; https://doi.org/10.3390/oral5020044 - 10 Jun 2025
Viewed by 427
Abstract
Interim fixed dental prostheses (FDPs) play a crucial role in maintaining oral stability during the construction of final FDPs. Traditionally, interim FDPs were fabricated using conventional methods. However, advancements in digital dentistry have introduced computer-aided manufacturing (CAM) techniques, including milling from prefabricated blanks [...] Read more.
Interim fixed dental prostheses (FDPs) play a crucial role in maintaining oral stability during the construction of final FDPs. Traditionally, interim FDPs were fabricated using conventional methods. However, advancements in digital dentistry have introduced computer-aided manufacturing (CAM) techniques, including milling from prefabricated blanks and three-dimensional (3D) printing using light-sensitive resins, as common production methods. The aim of this review was to accumulate data on various fabrication techniques for interim FDPs, the materials used in their production, and the impact of each technique on key factors influencing the success of interim FDPs. We concluded that each technique for fabricating interim FDPs has its own advantages and limitations, and all can be effectively utilized for FDP production. However, digital techniques provide superior quality compared to conventional methods, particularly for long-term use. Full article
(This article belongs to the Collection Digital Dentistry: State of the Art and Future Perspectives)
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20 pages, 3707 KiB  
Article
Computed Tomography-Driven Design and Fused Filament Fabrication of Graded Density Bone Scaffolds
by Luca Grigolato and Gianpaolo Savio
Appl. Sci. 2025, 15(12), 6434; https://doi.org/10.3390/app15126434 - 7 Jun 2025
Viewed by 527
Abstract
The design of scaffolds and prostheses benefits from the opportunities provided by additive manufacturing technologies. Specifically, scaffold design using cellular structures based on lattices has become a significant focus. These lattice-based scaffolds exhibit intricate and complex shapes with controlled macro-porosity. In this study, [...] Read more.
The design of scaffolds and prostheses benefits from the opportunities provided by additive manufacturing technologies. Specifically, scaffold design using cellular structures based on lattices has become a significant focus. These lattice-based scaffolds exhibit intricate and complex shapes with controlled macro-porosity. In this study, a method is presented that enables the modeling of a graded-density lattice structure for material extrusion additive manufacturing, without relying on a geometric lattice model. The methodology utilizes computed tomography (CT) scans as inputs to obtaining a 3D scalar field and a surface model. The lattice structure is designed and generated within the computer-aided manufacturing (CAM) software, ensuring consistent machine toolpaths. The 3D scalar field, representing a relative density map derived from CT Hounsfield units, drives the variation of the extrusion parameters generated by the CAM, achieving a graded-density lattice. To demonstrate the effectiveness of the method, a section of a human femur bone with a lattice with a triply periodic minimal surface (TPMS) gyroid pattern was designed and 3D-printed, replicating the relative density of the target tissue. Full article
(This article belongs to the Special Issue Smart Manufacturing and Materials Ⅱ)
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12 pages, 3573 KiB  
Article
Load and Energy Consumption Analysis of Rope Winches Used in Mining Rail Transport
by Krzysztof Krauze, Ryszard Klempka, Kamil Mucha and Tomasz Wydro
Energies 2025, 18(11), 2852; https://doi.org/10.3390/en18112852 - 29 May 2025
Viewed by 306
Abstract
A central engineering concern in the use of such winches is their energy intensity, which is significantly influenced by operational factors such as the length and gradient of the transport route, the transported weight, and the target hauling velocity. These variables directly affect [...] Read more.
A central engineering concern in the use of such winches is their energy intensity, which is significantly influenced by operational factors such as the length and gradient of the transport route, the transported weight, and the target hauling velocity. These variables directly affect the drive system’s load and thus the power demand of the motor, which represents the primary component of the system’s energy consumption. While manufacturers typically provide structural, kinematic, and power-related specifications, the user must evaluate whether a given winch can operate efficiently within the energy constraints imposed by specific site conditions. To aid in this assessment, an analytical model, along with a computational software tool, has been developed. This solution enables the continuous determination of essential parameters, with particular attention paid to the energy requirements of the system, supporting informed selection and implementation of winches with appropriately rated motors to optimize energy consumption. For the analyzed case, it was calculated that doubling the transport distance results in an increase in energy consumption of approximately 50%. Moreover, an increase in the velocity of the transported weight by only 0.5 m/s leads to a rise in energy consumption of approximately 25%. Full article
(This article belongs to the Special Issue Energy Consumption at Production Stages in Mining)
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