Journal of Composites Science

To improve the performance of lead-free piezoelectric composites, the functionalization of the filler particles has been suggested as a successful strategy in several recent reports. The details of the functionalization process, however, are not clear, nor is its influence on the dielectric properties of the composites. This study reports a systematic investigation of the functionalization process parameters of barium titanate nanoparticles (BTONP) with 3-(trimethoxysilyl)propyl methacrylate (TMSPM) used as a linker to an acrylate-based matrix polymer. Functionalization process temperature, time, functionalization agent ratio, solvent, and catalyst influence on the functionalization degree were measured by thermogravimetric analysis (TGA), elemental analysis, and Fourier-transform infrared (FTIR) spectroscopy. Elevated temperature and average functionalization time led to the highest functionalization degree in the form of a TMSPM monolayer on the particle surface. Three solvents, with and without catalysts, were investigated and two types of functionalized BTONP were selected for composite manufacturing. To this end, the functionalized particles were used to manufacture 10 vol.% BTONP/photopolymer UV light-curable composite suspensions. After solidification of the suspensions by exposure to UV light, the microstructure and dielectric properties of the resulting composites were investigated. It was seen that functionalization improves the dispersion of particles, increases suspension viscosity, and decreases the curing depth and dielectric properties. Full article

Carbon-fiber-reinforced epoxy composite (CEC) has gained widespread acceptance as a structural material in various applications. Drilled holes are essential for assembling composite material components. Reducing drilling-induced damage and temperature effects is crucial for improved surface quality and integrity of the drilled composite. In the present work, drilling experiments were conducted on CEC, hexagonal-boron nitride (h-BN) dispersed CEC, and molybdenum disulfide (MoS₂) dispersed CEC at three different levels of spindle speed, feed, and drill diameter using solid carbide twist drills. The filler concentrations used in this study were 4, 6, and 8 wt%. Analysis of variance (ANOVA) was used to determine the significance of input factors (feed, spindle speed, drill diameter, and filler concentration) on the drilling responses such as thrust force, temperature, arithmetic mean surface roughness (Ra), and push-out delamination factor (DFexit). The average drilling temperature, Ra, and DFexit of MoS₂ dispersed CEC were reduced by 24.7, 46.5, and 11.3%, respectively, when compared to neat CEC. In h-BN dispersed CEC, the average drilling temperature, Ra, and DFexit were reduced by 25.2, 40.9, and 13.2%, respectively, compared to neat CEC. The lubricating properties and high thermal conductivity of filler added to epoxy are responsible for the lower temperature and improved hole surface finish. The improved delamination resistance in filler-loaded CEC is due to the strengthening of the matrix and fiber–matrix interface. Scanning electron microscopy (SEM) was used to examine the morphology of the drilled composite surface. The spindle speed of 5500 rpm, feed of 0.03 mm.rev⁻¹, and filler loading of 4 wt% produced the minimum Ra and DFexit. The response surface method (RSM) was applied to determine the input parameters based on multi-response optimum criteria. Full article

Temperature dependence of tensile deformation behavior and mechanical properties (yield strength, ultimate tensile strength, and an elongation-to-failure) of the dual-phase (γ-austenite/δ-ferrite) specimens, obtained through electron-beam additive manufacturing, has been explored for the first time in a wide temperature range T = (77–300) K. The dual-phase structures with a dendritic morphology of δ-ferrite (γ + 14%δ) and with a coarse globular δ-phase (γ + 6%δ) are typical of the as-built specimens and those subjected to a post-production solid–solution treatment, respectively. In material with lower δ-ferrite content, the lower values of the yield strength in the whole temperature range and the higher elongation of the specimens at T > 250 K have been revealed. Tensile strength and stages of plastic flow of the materials do not depend on the δ-ferrite fraction and its morphology, but the characteristics of strain-induced γ→α′ and γ→ε→α′ martensitic transformations and strain-hardening values are different for two types of the specimens. A new approach has been applied for the analysis of deformation behavior of additively fabricated Cr-Ni steels. Mechanical properties and plastic deformation of the dual-phase (γ + δ) steels produced through electron beam additive manufacturing have been described from the point of view of composite materials. Both types of the δ-ferrite inclusions, dendritic lamellae and globular coarse particles, change the stress distribution in the bulk of the materials during tensile testing, assist the defect accumulation and partially suppress strain-induced martensitic transformation. Full article

Extensive research is conducted on enhancing the blast mitigation performance of the sandwich panels by examining different design parameters, and core geometries. Nevertheless, there is no direct comparison between those alternatives to evaluate their contribution to maximizing energy absorption. In this research, three core designs honeycomb, mushroom, and tubular were compared to determine the influence of core shape on the panel’s impact resistance against blast load. In addition to varying core shapes, the effect of plate thickness and the spacing between the core shapes are also examined. Finite element analysis was used to evaluate the performance of these designs. Twenty-seven numerical experiments were performed and then analyzed using regression analysis. Results reveal that the tubular sandwich panel exhibited minimum deformation, and least damage and contributed to the highest kinetic energy dissipation. On the other hand, honeycomb core structures recorded the highest internal energy dissipation, largest deformation, and damage. Despite those differences, core shape and core spacing were not as influential in resisting blast load compared to plate thickness. Facade plate thickness was the most significant factor. Results suggest that more research needs to be targeted toward enhancing façade plate stiffness for better mitigation of blast load. Full article

The radiation curing paradigm of opaque WS₂ nanoparticle (NP)-based epoxy/acrylate nanocomposites was studied and found to exhibit both a reduction in viscosity and an enhanced degree of curing when incorporating WS₂ NPs. The objective of this study was to investigate the mechanical, thermal, and physical properties of a radiation-induced and cured epoxy/acrylate blend containing 0.3 to 1.0 wt.% WS₂ NPs. Experimental results indicate that the tensile toughness increased by 22% upon optimizing the NP content compared to that of WS₂-free formulations. Tensile fractured surfaces with different WS₂ NP contents were analyzed with a scanning electron microscope and an atomic force microscope and showed distinctive morphology depending on the WS₂ NP content, supporting the results of the tensile test. The energy required to break shear adhesion specimens demonstrated an increase of up to 60% compared to that of the neat resin. The glass transition temperature determined by dynamic mechanical analysis presented similar or higher values upon WS₂ NP incorporation. Furthermore, up to 80% improvement in impact strength was demonstrated when WS₂ NPs were dispersed in the epoxy/acrylate blend. It was concluded that the surface chemistry and dispersion level of the WS₂ NPs are the major variables affecting the macro properties of cationically radiation-cured resins and their adhesion properties. This study is the first to demonstrate the possibility for radiation-induced curing of opaque NPs based on WS₂ that serve as both a reinforcement nanoparticle at low concentrations and an enhancement of the degree of curing. Full article

Cationic photo-initiated and polymerized epoxies are characterized by good adhesion, high modulus, zero volatiles, low shrinkage and living polymerization characteristics. Radiation—cured acrylate resins are characterized by rapid initial curing with increased initial strength. The combination of radiation-cured acrylates and epoxies may present advantageous attributes. Thus, the system investigated is a hybrid epoxy/methyl acrylate and three different initiators for cationic polymerization of epoxies, the radical reaction of acrylates and the thermal initiator. When incorporating additives like opaque WS₂ nanoparticles (NPs), absorption of the photo radiation takes place, which may lead to low photo activity. Curing kinetics measurements revealed that the absorbing/masking effect of WS₂ was insignificant, and surprisingly, the level of curing was enhanced when the WS₂ NPs were incorporated. FTIR results demonstrated that covalent bonds were formed between the inorganic fullerenes (IF-WS₂) and the crosslinked matrix. Viscosity measurements showed a surprising reduction of five to ten times in the low-shear viscosity upon NPs incorporation compared to neat resins. It was concluded that the decrease of viscosity by the inorganic NPs, in addition to the enhanced level of conversion, has profound advantages for structural adhesives and 3D printing resins. To the best of our knowledge, this investigation is the first to report on a radiation-induced curing system containing opaque WS₂ NPs that leads to an enhanced degree of curing and reduced shear viscosity. Full article

This study aimed to evaluate and compare the microleakage of composite resin restorations under a total-etch adhesive system applied with two different techniques, with and without cure. Cavities were made on the buccal surface of twenty-six intact teeth and subsequently restored with bulk-fill flow composite resin (SDR^®® flow+) and conventional resin (Spectra™ ST HV). Two experimental groups were created, one where the total-etch adhesive (Prime & Bond Active^®) was cured and another where the adhesive was not cured before placing the flowable resin. Two control groups were also created, negative and positive. After the restorations were finished the, teeth were submerged in a solution of sodium pertechnetate (^99mTcNaO4) for 3 h to evaluate the microleakage. The results showed more infiltration of radioisotopes characterized by the highest total count values of microleakage in group 1 (cured adhesive) and in the positive control. Group 2 (noncured adhesive) and the negative control showed lower values. We therefore considered that these groups were similar since their p-value was less than 0.05, with no statistically significant difference. Group 4 showed a statistically significant increase in relation to group 3 (p = 0.027). We concluded that the method of bulk-fill composite resins with noncured adhesive agents can have a positive effect on the longevity of bond strengths, with reduced microleakage. Full article

This study aims to investigate the effect of alkaline pH on the bottom-up synthesis of nanocomposites (NCs) containing terbium sulfide nanoparticles (Tb₂S₃ NPs), where chitosan (CS) was employed as a capping agent, along with evaluation of the antibacterial activity of these NCs. The NCs were characterized using spectroscopy (FESEM-EDX, Raman, FTIR, XRD, XPS, and DLS), zeta-potential, and TGA. The results of FE-SEM, XPS, Raman, and FTIR characterization support the formation of CS-Tb₂S₃ NPs. A pH variation from 9 to 11 during composite formation was shown to affect the size and composition of NCs. The antibacterial activity of CS-Tb₂S₃ NCs was studied by coating onto commercial contact lenses, where the best loading efficiency of NCs was 48%. The NCs prepared at pH 10 (without contact lenses) had greater antibacterial activity against Staphylococcus aureus, with a zone of inhibition diameter of 7.15 mm. The coating of NCs onto commercial contact lenses was less effective for inhibition of Staphylococcus aureus, in contrast with the greater activity observed for tetracycline. CS-Tb₂S₃ NCs offer promising antimicrobial properties that can be further optimized by control of the surface loading and accessibility of Tb₂S₃ NPs through further study of the role of the chitosan capping agent, since steric effects due to CS are likely to attenuate antimicrobial activity via reduced electron transfer in such nanocomposite systems. Full article

Due to the versatility of its implementation, additive manufacturing has become the enabling technology in the research and development of innovative engineering components. However, many experimental studies have shown inconsistent results and have highlighted multiple defects in the materials’ structure thus bringing the adoption of the additive manufacturing method in practical engineering applications into question, yet limited work has been carried out in the material modelling of such cases. In order to account for the effects of the accumulated defects, a micromechanical analysis based on the representative volume element has been considered, and phase-field modelling has been adopted to model the effects of inter-fiber cracking. The 3D models of representative volume elements were developed in the Abaqus environment based on the fiber dimensions and content acquired using machine learning algorithms, while fulfilling both geometric and material periodicity. Furthermore, the periodic boundary conditions were assumed for each of the representative volume elements in transversal and in-plane shear test cases,. The analysis was conducted by adopting an open-source UMAT subroutine, where the phase-field balance equation was related to the readily available heat transfer equation from Abaqus, avoiding the necessity for a dedicated user-defined element thus enabling the adoption of the standard elements and features available in the Abaqus CAE environment. The model was tested on three representative volume element sizes and the interface properties were calibrated according to the experimentally acquired results for continuous carbon-fiber-reinforced composites subjected to transverse tensile and shear loads. This investigation confirmed the consistency between the experimental results and the numerical solutions acquired using a phase-field fracture approach for the transverse tensile and shear behavior of additively manufactured continuous-fiber-reinforced composites, while showing dependence on the representative volume element type for distinctive load cases. Full article

In the manufacturing process of innovative fiber-based composite materials, natural fibers are among the most commonly employed reinforcements. In this study, Enset/Sisal (E/S) fiber with a polyester matrix was used to develop the hybrid composites. Hand layup methods were employed for the sample preparation from untreated, 5%, and 10% alkali-treated unidirectional and woven fiber orientations having 50:50 volume ratios. The mechanical properties and water absorption of natural fiber hybrid composites were influenced by fiber treatment and orientation. In the present investigation, the result shows that treated and woven fiber orientation hybrid composites exhibit better mechanical properties than untreated and unidirectional E/S hybrid composites. The 5% NaOH-treated samples have higher tensile and flexural strength properties than the untreated and 10% alkali-treated composites, while the 5% NaOH-treated fiber composites have lower water absorption properties. The tensile and flexural strengths and impacts of 5% NaOH-treated composites were improved by 5.21%, 9.25%, and 5.98%, respectively, over untreated E/S hybrid composites. The morphological properties of the fracture surface of the composite were observed using scanning electron microscopy (SEM). Full article

The blending of polymers leads to materials with the desired combined properties. These properties can further be improved by the incorporation of compatibilizer, organoclay, or both. In the present manuscript, the effects of compatibilizer and organoclay, as well as their combined use on the rheological, thermal, and mechanical properties of styrene copolymer blends, is examined. Styrene-containing copolymers blends were prepared by melt-mixing in a twin screw extruder. The addition of SAN into ABS decreases its thermal stability, whereas it increases its tensile strength and modulus. The incorporation of organoclay in ABS/SAN blends increases their viscosity and slightly improves their thermal stability and significantly improves the tensile and storage moduli. In PC/SAN blends, the SAN copolymer increases the flow rate, as well as the tensile strength and modulus of PC, whereas it decreases the thermal stability. The addition of ABS-g-MAH compatibilizer in PC/SAN blends increases the melt viscosity and maximum decomposition rate temperature of SAN phase, while it leads to the earlier decomposition of the PC phase. The incorporation of organoclay reinforcement enhances the thermal decomposition resistance of thes SAN phase. The opposite effect was recorded for the PC phase. The addition of organoclay enhances the elastic modulus of PC/SAN hybrids. Full article

Sulfur cements have drawn significant attention as binders because sulfur is a byproduct of fossil fuel refining. Sulfur cements that can be formed by the vulcanization of elemental sulfur and plant-derived olefins such as terpenoids are particularly promising from a sustainability standpoint. A range of terpenoid–sulfur cements have shown compressional and flexural properties exceeding those of some commercial structural mineral cements. Pozzolans such as fly ash (FA), silica fume (SF), and ground granulated blast furnace slag (GGBFS) and abundant clay resources such as metakaolin (MK) are attractive fines for addition to binders. Herein, we report 10 composites prepared by a combination of sulfur, terpenoids (geraniol or citronellol), and these pozzolans. This study reveals the extent to which the addition of the pozzolan fines to the sulfur–terpenoid cements influences their mechanical properties and chemical resistance. The sulfur–terpenoid composites CitS and GerS were prepared by the reaction of 90 wt% sulfur and 10 wt% citronellol or geraniol oil, respectively. The density of the composites fell within the range of 1800–1900 kg/m³ and after 24 h submersion in water at room temperature, none of the materials absorbed more than 0.7 wt% water. The compressional strength of the as-prepared materials ranged from 9.1–23.2 MPa, and the percentage of compressional strength retained after acid challenge (submersion in 0.1 M H₂SO₄ for 24 h) ranged from 80–100%. Incorporating pozzolan fines into the already strong CitS (18.8 MPa) had negligible effects on its compressional strength within the statistical error of the measurement. CitS-SF and CitS-MK had slightly higher compressive strengths of 20.4 MPa and 23.2 MPa, respectively. CitS-GGBFS and CitS-FA resulted in slightly lower compressive strengths of 17.0 MPa and 15.8 MPa, respectively. In contrast, the compressional strength of initially softer GerS (11.7 MPa) benefited greatly after incorporating hard mineral fines. All GerS derivatives had higher compressive strengths than GerS, with GerS-MK having the highest compressive strength of 19.8 MPa. The compressional strengths of several of the composites compare favorably to those required by traditional mineral cements for residential building foundations (17 MPa), whereas such mineral products disintegrate upon similar acid challenge. Full article

Herein, the vacuum arc-melting process is applied to incorporate various amounts of Ti and C into SUS304 austenitic stainless steel based on the high-entropy alloy concept to obtain wear- and corrosion-resistant alloys with in situ carbide reinforcements. Five compositions containing the equivalent of 5, 10, 15, 20, and 25 volume percentages of TiC in SUS304 stainless steel, named A1, A2, A3, A4, and A5, respectively, were designed, melted, and solidified by the arc-melting method. Microstructural analyses, hardness measurements, immersion tests in four corrosive solutions, electrochemical measurements in a 3.5 wt % NaCl_(aq) solution, and tribological tests were conducted to determine the properties and explain the relevant mechanisms. A1 exhibited a eutectic structure between FCC dendrites, while A2, A3, A4, and A5 possessed proeutectic dendritic TiC, FCC dendrites enveloping the TiC dendrites, and a eutectic structure. A5 represents the optimal composition. Its hardness, wear resistance, and corrosion resistance are 2, 14, and 4 times higher than those of SUS304, respectively. Additionally, its wear resistance is 2.5 times that of high-chromium cast iron. Consequently, A5 could have a 2.5-fold longer lifetime in wear operation. Therefore, A5 could be potentially applied in corrosive and abrasive environments, such as rotary shafts, rotors, bearings, and structural parts in food, chemical, and optoelectronic industries. Full article

The split Hopkinson pressure bars (SHPB) system is the most commonly employed machine to study the dynamic characteristics of different materials under high strain rates. In this research, a numerical investigation is carried out to study different bar shapes such as square, hexagonal, and triangular cross-sections and to compare them with the standard cylindrical bars. The 3D finite element model developed for circular cross-sectional shapes was first validated with the experimental results and then compared with the other proposed shapes. In most scientific research, cylindrical cross-section bars with a square cross-section specimen are traditionally used as they have several advantages, such as in situ imaging of the side surfaces of the specimen during stress wave propagation. Moreover, the flat surfaces of the proposed shapes counter the problem of debonding strain gauges, especially at high impact pressures. Comparison of the results showed an excellent confirmation of the sample dynamic behaviour and different geometric shapes of the bar geometries, which validates the choice of the appropriate system. Full article

Lattice structure topology is a rapidly growing area of research facilitated by developments in additive manufacturing. These low-density structures are particularly promising for their medical applications. However, predicting their performance becomes a challenging factor in their use. In this article, four lattice topologies are explored for their suitability as implants for the replacement of segmental bone defects. The study introduces a unit-cell concept for designing and manufacturing four lattice structures, BCC, FCC, AUX, and ORG, using direct melt laser sintering (DMLS). The elastic modulus was assessed using an axial compression strength test and validated using linear static FEA simulation. The outcomes of the simulation revealed the disparity between the unit cell and the entire lattice in the cases of BCC, FCC, and AUX, while the unit-cell concept of the full lattice structure was successful in ORG. Measurements of energy absorption obtained from the compression testing revealed that the ORG lattice had the highest absorbed energy (350 J) compared with the others. The observed failure modes indicated a sudden collapsing pattern during the compression test in the cases of BCC and FCC designs, while our inspired ORG and AUX lattices outperformed the others in terms of their structural integrity under identical loading conditions. Full article

Shear thickening fluids (STFs) have been shown to improve the effectiveness of fabrics used in soft body armor applications. They are used to increase the puncture and ballistic impact resistance of Kevlar^® fabrics. However, the effect of using STFs with natural fabrics such as flax appears to have never been studied. Similarly, the hybridization of different fabric types impregnated with STF has also only undergone limited study. The rheology of STFs at varying concentrations of nanosilica dispersed in polyethylene glycol (PEG) was studied at different temperatures. It was found that the STFs behave as a non-Newtonian fluid in response to changes in shear rate. In this study the effectiveness on the puncture and ballistic impact resistance of impregnating flax fabric with STF at concentrations of 30%, 50%, and 70% w/w of nanosilica in PEG was investigated. The effect of hybridization of flax and Kevlar^® fabrics impregnated with STF was also investigated. The puncture resistance of both flax fabrics treated with STFs and hybrids treated with STFs was found to increase significantly and can be controlled by STF concentration. The ballistic impact resistance was also found to increase in the hybrid samples when STF concentration was at least 50%. The flax treated with STFs showed either a decrease in specific energy absorption per layer for the lower STF concentration, or a very small increase at 70% STF concentration. Full article

A formulation for the analysis of the nonlinear vibrations of Variable Stiffness (VS) plates is presented. Third-order Shear Deformation Theory (TSDT) is employed in conjunction with a mixed variational formulation. The solution is sought via Ritz approximation for the spatial dependency, while time dependency is handled via Differential Quadrature (DQ) and Harmonic Balance (HB) methods. The main advantage of the framework is the reduced computational time, which is of particular interest to explore the large design space offered by variable stiffness configurations. The results are validated against reference solutions from the literature. Exemplary parametric studies are presented to demonstrate the potential of the approach as a powerful means for exploring the nonlinear vibration response of VS plates. Full article

One of the biggest problems facing the use of carbon nanotubes in reinforced composites is agglomeration within the matrix phase. This phenomenon—caused by Van der Waals forces—leads to dispersion problems and weakens the properties of the composites. This research presents a multi-stage homogenization approach used to investigate the influence of the aspect ratio, volume fraction, and agglomeration of the nanofillers on the effective mechanical properties of a polymer biocomposite containing randomly dispersed carbon nanotubes and graphene nanoplatelets. The first stage consisted in evaluating the properties of the reinforced polymers by the CNT/GNP. The second step consisted in combining the reinforced polymers with different natural and synthetic unidirectionally oriented fibers. It was found that agglomeration has a huge influence on the mechanical properties of the composite. The novelty of this work consisted of the consideration of the parameters influencing the elastic properties using different micromechanics approaches and numerical techniques. Full article