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14,504 Results Found

  • Article
  • Open Access

W-Re/Cr Cosegregation Enhanced Thermodynamic Stability and Cohesion of the γ-Ni/γ′-Ni3Al Phase Boundary

  • Liang Peng,
  • Hong-Tao Xue,
  • Fawaz Alnoman Mohammed Ahmed,
  • Jun-Qiang Ren,
  • Fu-Ling Tang,
  • Xue-Feng Lu and
  • Jun-Chen Li

31 December 2025

The thermodynamic instability and relatively low mechanical strength of γ/γ′ phase boundaries in Ni-based single-crystal superalloys compromise the service safety of these materials. The interfacial segregation behavior of alloying...

  • Article
  • Open Access

31 December 2025

Cu and Cr are the essential alloying elements for low-Ni stainless steels. An effective and economical method has been developed for the direct production of Cu-Cr-Fe master alloys through the synergistic reduction of chromite and copper smelting sla...

  • Article
  • Open Access

31 December 2025

Cr8 steel should be Steel containing ~8 wt.% of chromium is widely used in demanding die applications due to its excellent wear resistance; however, conventional shot peening, while enhancing strength, inevitably increases surface roughness, thereby...

  • Feature Paper
  • Article
  • Open Access

Effect of Carbon Addition on Mechanical and Corrosion Properties of CoCrFeNiMn High-Entropy Alloy

  • Huiling Zhou,
  • Hongqun Liu,
  • Ji Li,
  • Chengtao Li,
  • Haokun Yang and
  • Yanxin Qiao

30 December 2025

The CoCrFeNiMn High-Entropy Alloy (HEA) with 0, 0.5 and 1.0 at.% Carbon (C) addition has been evaluated by mechanical and corrosion testing, including tensile, wear and corrosion resistance testings. The result shows that the medium of 0.5 at.% C add...

  • Review
  • Open Access

30 December 2025

Joining technologies play a decisive role in the sustainability, circularity, and end-of-life performance of metal structures. Despite the increasing emphasis on low-impact manufacturing and Extended Producer Responsibility (EPR), the connection betw...

  • Article
  • Open Access

30 December 2025

In aerospace manufacturing, laser welding of TC4/TA18 dissimilar titanium alloys in bottom-locking configurations is essential for lightweight design, yet the residual stress behavior of such joints remains insufficiently understood. This study syste...

  • Article
  • Open Access

30 December 2025

Hot stamping dies fabricated from Mo–W hot-work steels are exposed to severe thermo-mechanical fatigue (TMF), high-temperature oxidation, and complex tribological loading, which collectively accelerate die degradation and reduce production stab...

  • Article
  • Open Access

Study on Microstructure and Properties of Silver-Plated Alumina-Reinforced Copper Matrix Composites

  • Xinyue Zhang,
  • Huadong Ye,
  • Ke Liu,
  • Pan Dong,
  • Yerong Chen and
  • Haohao Zou

29 December 2025

Alumina (Al2O3) reinforced copper matrix composites are widely used in the electronic industry, rail transit, and other fields due to their excellent electrical conductivity, ductility, and wear resistance. However, due to problems such as non-wettin...

  • Article
  • Open Access

29 December 2025

This study established a marine atmospheric corrosion prediction model by comparing the corrosion behavior of 7075 aluminum alloy in neutral salt spray tests and outdoor exposure tests conducted in the coastal atmosphere of Hainan. The results show t...

  • Article
  • Open Access

29 December 2025

A hot extrusion deformation test of sintered Cu-10wt%Mo composite was carried out under deformation conditions, with deformation temperatures ranging from 800 °C to 950 °C, and extrusion ratios ranging from 2.9 to 10.5. The hot extrusion proc...

  • Article
  • Open Access

29 December 2025

The breakup process of molten metal is the most critical stage in atomization powder production. Conducting systematic research on the breakup process of molten metal during gas atomization is highly significant for understanding the formation mechan...

  • Article
  • Open Access

Thermal Data Optimization Through Uncertainty Reduction in Fatigue Limits Estimation: A TCM–ANN Framework for C45 Steel

  • Luca Corsaro,
  • Mohsen Dehghanpour Abyaneh,
  • Mohammad Sadegh Javadi,
  • Francesca Curà and
  • Raffaella Sesana

29 December 2025

The combination of both Passive Thermography and machine learning in materials science and engineering allows rapid progress in advanced fatigue analysis. Focusing on mechanical aspects, the combination of these approaches is capable of interpolating...

  • Article
  • Open Access

29 December 2025

Lithium batteries have emerged as the mainstream technology in the current energy storage field due to their advantages, such as high energy density and long cycle life. However, from a multi-physics coupling perspective, research remains relatively...

  • Article
  • Open Access

Stiffness and Damping Properties of LPBF-Fabricated TC4 Alloy Beams Incorporating Self-Sealing Powder and Lattice Structures

  • Yong Xu,
  • Zheng Xiang,
  • Chenyu Zhang,
  • Jingang Tang,
  • Xiaohui Ge,
  • Tianhao Zhang,
  • Mingyan Sun,
  • Zhihui Xia,
  • Jie Chen and
  • Shuke Huang

29 December 2025

Laser powder bed fusion (LPBF) provides an effective method for the preparation of self-sealing powder damping components, but the introduction of cavities simultaneously leads to a decrease in the mechanical properties of the components. In order to...

  • Article
  • Open Access
67 Views
15 Pages

Presence and Distribution of Second Phases in Continuous Rheological Extrusion (CRE) La-Bearing Refiners and the Effect on Al-Si-Based Alloy Refinement

  • Qing He,
  • Guangzong Zhang,
  • Yongfei Li,
  • Haibo Qiao,
  • Shuo Zhang,
  • Haifeng Liu,
  • Shide Li,
  • Qiang Liu,
  • Siqi Yin and
  • Shuji Liu
  • + 2 authors

28 December 2025

This study investigates the presence and distribution of second phases in continuous rheo-extrusion (CRE)-processed Al-La-Ti-B grain refiners and their effect on refining A356 Al-Si alloy. Thermodynamic calculations and microstructural characterizati...

  • Article
  • Open Access
102 Views
20 Pages

28 December 2025

The heat transfer behavior of flying molten droplets during gas atomization significantly impacts the performance of metal powders, and the cooling, deformation, breakup, and defect formation processes of these flying droplets are closely interrelate...

  • Article
  • Open Access
124 Views
18 Pages

Influence of Ta Content on Tribological Properties of Cr-Ta Coatings Deposited by Electrospark Deposition

  • Feng Gao,
  • Kaiyan Wang,
  • Fengsheng Lu,
  • Lei Zhang,
  • Chang Gong,
  • Fengling Zhang,
  • Mingli Ding,
  • Guanglin Zhu,
  • Cean Guo and
  • Jian Zhang

28 December 2025

This study systematically investigates the composition–structure–property relationships in electrospark-deposited Cr-Ta coatings (10, 25, and 40 at.%) on CrNi3MoVA steel for wear resistance applications. Microstructural characterization r...

  • Article
  • Open Access
143 Views
15 Pages

Investigation on the Viscosity and Fluidity of FeO-CaO-SiO2 Ternary Primary Slag in Cohesive Zone of Blast Furnace

  • Qingyu Wang,
  • Xin Jiang,
  • Yongqiang Li,
  • Kai Fan,
  • Haiyan Zheng,
  • Qiangjian Gao and
  • Fengman Shen

27 December 2025

The permeability of cohesive zone plays an important role in the stable operation and production efficiency of blast furnace. Fluidity of the primary slag in the cohesive zone is an important factor affecting the permeability and is usually character...

  • Article
  • Open Access
115 Views
16 Pages

27 December 2025

Investment casting of aluminum alloys is widely used in the aeronautical and automotive sectors for manufacturing complex components. However, conventional alloys lack sufficient mechanical strength and high-temperature resistance, prompting the need...

  • Article
  • Open Access
83 Views
20 Pages

27 December 2025

Laser powder bed fusion (LPBF) is the best suited technology to manufacture temperature-resistant Ti-6Al-2Sn-4Zr-6Mo parts with complex geometrical features for high-end applications. Improving printing accuracy by reducing the layer thickness (t) ge...

  • Article
  • Open Access
142 Views
14 Pages

27 December 2025

The hot deformation behavior of 6A82 aluminum alloy with a copper content of approximately 0.46 wt% was investigated by uniaxial compression tests in a temperature range of 320–530 °C and a strain rate range of 0.01–10 s−1. The...

  • Article
  • Open Access
99 Views
13 Pages

27 December 2025

This study investigates the atmospheric corrosion behavior of zinc in tropical marine environments affected by hydrogen sulfide (H2S), particularly from the decomposition of stranded Sargassum algae. Four exposure sites in Martinique with varying lev...

  • Article
  • Open Access
97 Views
19 Pages

Risks Associated with the Use of Stainless Steel X10CrNi18-8 Under Combined Impact-Oscillatory Loading and Cryogenic Cooling

  • Mykola Chausov,
  • Pavlo Maruschak,
  • Andrii Pylypenko,
  • Vladyslav Shmanenko,
  • Maksym Lisnichuk,
  • Daria Yudina,
  • Pavol Sovák,
  • Jakub Brezina and
  • Volodymyr Hutsaylyuk

26 December 2025

The study establishes key patterns in the influence of pre-applied impact-oscillatory loading (IOL) of varying intensity—realizing dynamic non-equilibrium processes (DNP)—in liquid nitrogen on the mechanical properties and structural stat...

  • Article
  • Open Access
88 Views
13 Pages

The Effect of the Aging Process on the Microstructure and Wear Properties of Cu-Cr-Zr Alloys

  • Hongkui Zhang,
  • Siruo Zhang,
  • Guanglong Li,
  • Gengliang Zang,
  • Xun Zhang,
  • Bing Li and
  • Yukun Wang

26 December 2025

This study investigated the effects of aging processes on the microstructure, mechanical properties, and wear properties of Cu-Cr-Zr alloys prepared by vacuum melting. The experimental results show that the particles in the alloy are arranged along t...

  • Article
  • Open Access
86 Views
36 Pages

26 December 2025

With the advancement of welding technology, the demand for 70S-6 welding wire steel has steadily increased in industries such as construction, automotive, pressure vessels, and line pipe manufacturing. To optimize the production process of the target...

  • Article
  • Open Access
75 Views
14 Pages

26 December 2025

Improved plasticity in superalloy castings minimizes processing defects, reduces stress concentration, and enhances mechanical performance. To obtain the microstructure–plasticity relationship, GH4065A ingots were homogenized at 1140–1200...

  • Article
  • Open Access
75 Views
13 Pages

26 December 2025

An IN738 alloy with a high Al and Ti contents induces a significant cracking tendency during laser powder bed fusion (LPBF) processing, leading to a mismatch between printability and mechanical properties. Modification of alloy compositions is an eff...

  • Review
  • Open Access
100 Views
40 Pages

Crystallographic Texture and Phase Transformation in Titanium Alloys Fabricated via Powder Bed Fusion Processes: A Comprehensive Review

  • Rajesh Kannan Arasappan,
  • Hafiz Muhammad Rehan Tariq,
  • Ha-Seong Baek,
  • Minki Kim and
  • Tea-Sung Jun

26 December 2025

Additive manufacturing (AM) of titanium alloys enables the production of complex, high-performance components, but the steep thermal gradients and rapid solidification involved make it challenging to control crystallographic texture and phase evoluti...

  • Review
  • Open Access
98 Views
27 Pages

26 December 2025

As industrial technology advances at an accelerated pace, the demands on the performance characteristics of aluminum alloys are becoming more stringent. Researchers have enhanced the casting process of aluminum alloys through a range of innovative me...

  • Article
  • Open Access
133 Views
21 Pages

26 December 2025

Welding deformation in large thick-plate structures can severely compromise manufacturing quality, making its prediction and control a critical engineering challenge. This study focuses on an engineering vehicle frame, for which a finite element mode...

  • Article
  • Open Access
156 Views
14 Pages

26 December 2025

This study quantitatively investigates the corrosion behavior of aluminum (Al1070) under salt water acetic acid test (SWAAT) conditions, focusing on the effects of chloride ions (Cl−) and acetic acid (CH3COOH) concentration on the pitting corro...

  • Article
  • Open Access
121 Views
23 Pages

25 December 2025

This study proposes a data-driven framework for predicting forming limit diagrams (FLDs) of AA7075-T6 aluminum sheets under various temperatures and strain rates. To overcome the limitations of costly and time-consuming experiments, a hybrid dataset...

  • Article
  • Open Access
173 Views
16 Pages

Effects of Shielding Gas Composition on Process Stability and Arc Behavior of Laser-Cable-Type Welding Wire Arc Hybrid Welding

  • Zhidong Yang,
  • Kun Wang,
  • Yang He,
  • Yinhui Rao,
  • Xiaojie Yang,
  • Peng Zhao,
  • Chenfu Fang and
  • Yuntao Chen

25 December 2025

This study systematically investigates the behavior of droplet transfer and the characteristics of weld morphology in laser-cable-type welding wire (CWW) arc hybrid welding under varying Ar-CO2 shielding gas compositions, utilizing AH36 shipbuilding...

  • Article
  • Open Access
98 Views
14 Pages

25 December 2025

Enhancing the local mechanical response of low-carbon cast steels remains essential for improving their performance in wear-intensive environments. In this work, a low-carbon cast steel was locally modified through the in situ formation of TiC partic...

  • Article
  • Open Access
185 Views
20 Pages

Microstructure, Mechanical, and Machining Properties of 2024 Al Composites Reinforced with TiB2, SiC, and Diamond Particles

  • Chuan Tan,
  • Shuang Xiong,
  • Qianwen Bi,
  • Hui Wang,
  • Bin Li,
  • Limin Jiang,
  • Jianhong Yi and
  • Xiaoqing Zuo

24 December 2025

Particle-reinforced aluminum matrix composites demonstrate remarkable potential for use in aerospace, precision instruments, and electronic packaging applications due to their superior specific strength, high specific stiffness, and low thermal expan...

  • Review
  • Open Access
272 Views
27 Pages

24 December 2025

In physiological environments, several metallic alloys, including titanium, stainless steel, cobalt–chromium, and emerging biodegradable systems such as magnesium (Mg), zinc (Zn), and iron (Fe), offer mechanical properties and biocompatibility...

  • Article
  • Open Access
253 Views
19 Pages

24 December 2025

In this research, we assess the feasibility of employing hybrid friction stir channeling (HFSC) to produce composite panels that combined an 8 mm thick AA6082-T6 aluminum alloy and 5 mm thick glass-fiber-reinforced Noryl GFN2. HFSC is an innovative s...

  • Article
  • Open Access
170 Views
16 Pages

24 December 2025

The Bayer process is used to extract alumina from bauxite, resulting in the formation of a highly alkaline solid residue known as bauxite residue (BR). However, such residue contains insufficient iron (<35% Fe) and complex impurity composition for...

  • Article
  • Open Access
152 Views
22 Pages

Oxidation and Microstructural Evolution of GTD-111 at 850 °C and 1000 °C

  • Odnyam Renchindorj,
  • Nomin-Erdene Battulga,
  • Yinsheng He,
  • Youngdae Kim,
  • Yeonkwan Kang,
  • Jinesung Jung,
  • Keesam Shin and
  • Je-Hyun Lee

23 December 2025

The oxidation behavior and microstructures of the GTD-111 Ni-based superalloy were investigated following heat treatment at 850 °C and 1000 °C for up to 5000 h, using Optical Microscopy (OM), X-Ray Diffraction (XRD), Scanning Electron Microsc...

  • Communication
  • Open Access
132 Views
13 Pages

XPS Investigation into Diffusion-Bonded Homogeneous Cu-Cu and Heterogeneous Cu-Al Junctions

  • Shigeru Yoshimori,
  • Toshiaki Kitazawa,
  • Yasuyuki Yukawa,
  • Miyuki Kosugi,
  • Hiroshi Makibuchi,
  • Mirai Tsuchiya,
  • Shun Yoshida and
  • Toshio Sugibayashi

23 December 2025

Diffusion bonding is an exciting technology expected to open new fields of application. To further develop this technology, it is necessary to investigate the inter-diffusion phenomena that occur at the atomic level at the interface of bonded junctio...

  • Article
  • Open Access
184 Views
14 Pages

Metallurgical Properties of Lump Ore and Practice of High-Proportion Lump Ore for Low-Carbon Smelting of Blast Furnace

  • Yufeng Guo,
  • Yanqin Xie,
  • Lei Fang,
  • Heming Ju,
  • Shuai Wang,
  • Feng Chen and
  • Lingzhi Yang

22 December 2025

The existing blast furnace burden structure in China is mainly dominated by high-alkalinity sinter and acid pellets, with a relatively small proportion of lump ore blended in. Against the backdrop of the “dual-carbon” goals, iron and stee...

  • Article
  • Open Access
187 Views
9 Pages

Soft Magnetic Nanocrystalline FeSiBCuCa Alloys with High Electric Resistivity

  • Xiaohong Lei,
  • Yang Zhou,
  • Jingyu Hu,
  • Hongya Yu,
  • Shuainan Xu,
  • Ce Wang,
  • Libao Zheng and
  • Zhongwu Liu

21 December 2025

Here, we report a soft magnetic nanocrystalline alloy with high electric resistivity (ρ) up to 221 μΩ·cm. The (Fe82Si3B14Cu1)100−xCax (x = 0, 0.12, 0.36, and 0.6) alloys were prepared by melt spinning. The effects of Ca addi...

  • Article
  • Open Access
230 Views
15 Pages

21 December 2025

This work investigates the optimization of Laser Powder Bed Fusion (LPBF) parameters for the C71500 copper-nickel alloy using mechanically produced, non-thermally generated powder. Utilization of this powder presents a more sustainable powder generat...

  • Article
  • Open Access
261 Views
21 Pages

Enhancement of the Wear Properties of Tool Steels Through Gas Nitriding and S-Phase Coatings

  • Sebastian Fryska,
  • Mateusz Wypych,
  • Paweł Kochmański and
  • Jolanta Baranowska

21 December 2025

Tool steels are critical for high-load applications, e.g., forging and metal-forming, where they face thermal cracking, fatigue, erosion, and wear. This study evaluates the impact of gas nitriding and S-phase PVD coatings on the mechanical and tribol...

  • Article
  • Open Access
137 Views
23 Pages

Multilevel Prediction of Mechanical Properties of Samples Additively Manufactured from Steel 308LSi

  • Nikita Kondratev,
  • Andrey Podsedertsev,
  • Dmitry Bezverkhy,
  • Elvira Sharifullina,
  • Tatyana Olshanskaya and
  • Dmitry Trushnikov

21 December 2025

This study employs a multilevel modeling approach to describe the deformation of specimens made from austenitic Wire Arc Additive Manufactured (WAAM) steel 308LSi. Two WAAM processing modes were investigated: (1) the Cold Metal Transfer (CMT) method...

  • Article
  • Open Access
156 Views
14 Pages

A New Methodology for Determining the Friction Factor

  • Sergei Alexandrov,
  • Dragisa Vilotic,
  • Marina Rynkovskaya,
  • Yong Li,
  • Nemanja Dacevic and
  • Marko Vilotic

20 December 2025

The friction law, which requires that the friction stress is a constant fraction of the local yield shear stress, is widely used for modeling bulk metal forming processes. Determining the friction factor involved in this friction law requires an expe...

  • Article
  • Open Access
231 Views
16 Pages

Structure and Properties of Stainless Steel–Thermoplastic Joints Made Using Resistance Element Soldering Technology

  • Pavol Sejč,
  • Pavol Švec,
  • Peter Gogola,
  • Branislav Vanko,
  • Zuzana Gábrišová,
  • Alexander Schrek and
  • Miroslav Zelina

20 December 2025

This study investigated the microstructure and properties of soldered joints of AISI 304 stainless steel and PMMA thermoplastic or AW-1050A aluminum alloys made using Resistance Element Soldering (RES) technology. The bimetallic element used in RES p...

  • Article
  • Open Access
202 Views
15 Pages

Highly Printable Fe3Al Intermetallic Alloy

  • Aliakbar Emdadi,
  • Yitong Yang,
  • Joanna Szyndler,
  • Felix Jensch,
  • Gökhan Ertugrul,
  • Michael Tovar,
  • Sebastian Härtel and
  • Sabine Weiß

20 December 2025

Intermetallic Fe3Al-based alloys reinforced with Laves-phase precipitates are emerging as potential replacements for conventional high-alloy steels and possibly polycrystalline Ni-based superalloys in structural applications up to 700 °C. Their i...

  • Article
  • Open Access
196 Views
19 Pages

Optimization of T6 Heat Treatment for Enhanced Microstructural Stability and Mechanical Properties of EV31A Magnesium Alloy

  • Jingya Cui,
  • Yao Li,
  • Tong Mu,
  • Xiushen Ye,
  • Lingyun An,
  • Daogui Lai,
  • Chushan Yi and
  • Honghui Liu

19 December 2025

This study systematically optimizes the T6 heat treatment of a commercial EV31A magnesium alloy and evaluates the resulting microstructural evolution and mechanical properties. Optical microscopy, scanning electron microscopy combined with energy-dis...

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