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Keywords = multilayer substrates

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13 pages, 2593 KB  
Article
Roll-to-Roll Gravure-Printed SWCNT Ring Oscillator for Flexible Microfluidic Ion Sensing
by Junfeng Sun, Hyejin Park, Jinhwa Park, Sagar Shrestha, Sajjan Parajuli and Younsu Jung
Nanomaterials 2026, 16(11), 660; https://doi.org/10.3390/nano16110660 (registering DOI) - 24 May 2026
Abstract
Rapid, accurate, and scalable ion sensing technologies are highly desirable for future flexible healthcare and lab-on-a-chip applications. Here, we present a fully roll-to-roll (R2R) gravure-printed single-walled carbon nanotube complementary ring oscillator (SWCNT-cRO)-based microfluidic ion sensing platform fabricated on a flexible substrate. The proposed [...] Read more.
Rapid, accurate, and scalable ion sensing technologies are highly desirable for future flexible healthcare and lab-on-a-chip applications. Here, we present a fully roll-to-roll (R2R) gravure-printed single-walled carbon nanotube complementary ring oscillator (SWCNT-cRO)-based microfluidic ion sensing platform fabricated on a flexible substrate. The proposed platform combines scalable printed complementary electronics with frequency-based ion sensing via electrostatically induced top-gating in aqueous microfluidic environments. The fabricated SWCNT-cRO devices exhibited stable oscillation characteristics, with a high device yield (>80%) and continuous manufacturing capability at a web speed of 5.4 m/min. Printable ethanolamine/zirconium acetylacetonate-based n-doping technology enabled complementary SWCNT transistor operation, while multilayer CYTOP/FG-3650 encapsulation ensured stable electrical operation under ionic aqueous conditions. After integration into a polydimethylsiloxane-based microfluidic channel, the oscillation frequency of the SWCNT-cRO was systematically modulated by Na+ concentration and pH. The sensing mechanism was based on electrostatically induced carrier modulation in n-type SWCNT transistors, resulting in variations in propagation delay and corresponding shifts in oscillation frequency. Compared with conventional ion-sensitive transistor platforms, the proposed approach offers scalable manufacturing, non-contact ion sensing, elimination of external reference electrodes, and direct compatibility with digital frequency-signal processing systems. This work establishes a promising strategy for future low-cost, disposable, and flexible microfluidic sensing platforms for wearable healthcare and lab-on-a-chip applications, ion sensing, and thin-film transistors. Full article
(This article belongs to the Special Issue Advanced Nanomaterials for Printed Electronics and Bioelectronics)
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14 pages, 6774 KB  
Article
Alternating Current Electroluminescent Sensor for Visual Detection of Trace Water in Oil
by Yuyang Li, Zhengying Wang, Shuangyang Kuang, Keyuan Ding, Xiaotian Zhu and Xiaoyan Wei
Chemosensors 2026, 14(6), 123; https://doi.org/10.3390/chemosensors14060123 (registering DOI) - 24 May 2026
Abstract
The trace water content in industrial oil critically affects the operational stability and service life of industrial equipment and serves as a key indicator for evaluating oil quality. Therefore, the rapid, sensitive, and visual detection of trace water in oil is of great [...] Read more.
The trace water content in industrial oil critically affects the operational stability and service life of industrial equipment and serves as a key indicator for evaluating oil quality. Therefore, the rapid, sensitive, and visual detection of trace water in oil is of great engineering significance for equipment condition monitoring and early fault warning. Existing detection methods predominantly rely on precision instruments; although they enable quantitative analysis, their operational procedures are complicated and time-consuming, which are unsuitable for on-site real-time monitoring. Consequently, there is an urgent need for a novel trace water detection sensor that offers high sensitivity, visualization, and adaptability to oil-phase environments. Herein, a coplanar electrode alternating current electroluminescent (ACEL) sensor is developed for the visual detection of trace water in oil. The ACEL sensor features a multilayer structure comprising a substrate layer, a coplanar electrode layer, and a humidity-sensitive luminescent layer. The humidity-sensitive luminescent layer consists of humidity-sensitive hydrogel and ZnS: Cu electroluminescent powder, forming a loose and porous film that enables high-sensitivity humidity sensing and simultaneously electroluminescent visual signal output. The sensing mechanism study reveals that variations in trace water content modulate the dielectric properties of the humidity-sensitive layer, which further affect the electroluminescent intensity of the ACEL sensor. In addition, the ACEL sensor enables the rapid, naked-eye recognition of humidity changes under trace water conditions without the need for precision instruments, achieving a rapid response time of 3 s and a detection limit as low as 60 ppm, all making it applicable for different types of industrial oils. Thus, this ACEL sensor features a novel detection mechanism, excellent universality, fast response, and ease of operation, offering a new visual sensing strategy for trace water detection in industrial oil and holding broad prospects for practical applications. Full article
(This article belongs to the Special Issue Advancements of Chemosensors and Biosensors in China—3rd Edition)
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39 pages, 10621 KB  
Article
Structural Design of PES-CS-MMT Composite Membrane by Layer-by-Layer Self-Assembly for the Removal of Antibiotic Wastewater
by Zhiyuan Shi, Xinhao Sun, Jiayi Ren, Weixiang Xu, Qianshuo Guo, Yinxi Chen, Zhengda Lin, Yu Tian and Jun Zhang
Membranes 2026, 16(5), 180; https://doi.org/10.3390/membranes16050180 - 20 May 2026
Viewed by 105
Abstract
A multilayer gradient composite membrane was fabricated on a PES ultrafiltration substrate through layer-by-layer assembly of chitosan (CS) and montmorillonite (MMT), followed by Ca2+ crosslinking. The designed architecture forms a multi-layer gradient composite membrane through successive self-assembly, aiming to balance adsorption, interfacial [...] Read more.
A multilayer gradient composite membrane was fabricated on a PES ultrafiltration substrate through layer-by-layer assembly of chitosan (CS) and montmorillonite (MMT), followed by Ca2+ crosslinking. The designed architecture forms a multi-layer gradient composite membrane through successive self-assembly, aiming to balance adsorption, interfacial transport and structural stability. SEM observations showed a clear stratified configuration with relatively uniform thickness distribution, including a relatively dense MMT-rich surface layer and a porous PES support that preserved mass-transfer channels. FTIR confirmed the introduction of hydroxyl/amino-containing CS and aluminosilicate-related MMT species onto the membrane surface, indicating successful incorporation of both organic and inorganic components. TG–DTG results further suggested enhanced thermal stability arising from the cooperative effect of the inorganic lamellae and the polymer framework. In dynamic tests, the membrane displayed concentration-responsive adsorption behavior toward gatifloxacin, ciprofloxacin and ofloxacin, and different pollutants reached equilibrium or quasi-steady states at different rates. Comparative kinetic results at the same initial concentration showed that diclofenac, gatifloxacin and ciprofloxacin approached stable plateaus much faster, whereas ofloxacin increased slowly and did not reach an obvious plateau within the tested period. These results indicate that pollutant removal was jointly governed by interfacial interactions, gradient-layer diffusion resistance and overall transport behavior rather than by concentration alone. Overall, the layer-by-layer strategy provided a controllable route for constructing gradient functional layers on PES membranes, demonstrating potential for advanced treatment of antibiotic-containing wastewater and related pharmaceutical effluents. Full article
(This article belongs to the Special Issue Synthesis and Mechanism Research of Polymer Membranes)
12 pages, 2055 KB  
Article
A Low-Stray-Inductance 1200 V/500 A SiC Power Module Based on Multilayer Insulated Metal Substrate
by Youyuan Yue, Liming Che, Cancan Li and Guangyin Lei
Micromachines 2026, 17(5), 602; https://doi.org/10.3390/mi17050602 - 14 May 2026
Viewed by 185
Abstract
With the growing need for high-power density, high-efficiency power electronics, wide band gap (WBG) semiconductors, such as silicon carbide (SiC) and gallium nitride (GaN), have been widely used in recent years. With high switching speed, stray inductance induced by packaging would cause voltage [...] Read more.
With the growing need for high-power density, high-efficiency power electronics, wide band gap (WBG) semiconductors, such as silicon carbide (SiC) and gallium nitride (GaN), have been widely used in recent years. With high switching speed, stray inductance induced by packaging would cause voltage overshooting and oscillation during the switching transient, which should be mitigated at all costs. In this paper, a power module design based on a multilayer insulated metal substrate (MIMS) structure was proposed to effectively address the stray inductance concern based on the mutual-inductance cancelling effect. Fabrication process flow with high feasibility was also designed. Electrical and thermal simulations were conducted based on a power module with a nominal rating of 1200 V and 500 A. Compared to the planar module, the proposed design possessed much lower stray inductance (3.47 nH vs. 14.85 nH). In the transient thermal simulation, the proposed module exhibited a time constant 141.7% higher than that of the hybrid module with a ceramic substrate on the bottom but MIMS on the top, making it suitable for applications with high-constant power output requirements. Full article
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25 pages, 10124 KB  
Article
Laser-Engineered Co/Cu Multilayers by Pulsed Laser Deposition: Interfacial Control, Spin-Dependent Transport, and Enhanced Giant Magnetoresistance
by Cătălin-Daniel Constantinescu, Eros-Alexandru Pătroi, Nicu-Doinel Scărișoreanu, Antoniu-Nicolae Moldovan, Anca-Gabriela Nedelcea, Cătălin-Romeo Luculescu, Cosmin Cobianu, Maria-Cătălina Petrescu and Lucian-Gabriel Petrescu
Magnetochemistry 2026, 12(5), 55; https://doi.org/10.3390/magnetochemistry12050055 - 9 May 2026
Viewed by 267
Abstract
Cobalt/copper (Co/Cu) multilayers are prototypical systems for giant magnetoresistance (GMR)-based spintronic devices, where interfacial quality and spin-dependent scattering critically determine performance. In this work, Co/Cu multilayers were fabricated by pulsed laser deposition (PLD) on SITAL ceramics, Si(100), and BK7 substrates, with 10, 20, [...] Read more.
Cobalt/copper (Co/Cu) multilayers are prototypical systems for giant magnetoresistance (GMR)-based spintronic devices, where interfacial quality and spin-dependent scattering critically determine performance. In this work, Co/Cu multilayers were fabricated by pulsed laser deposition (PLD) on SITAL ceramics, Si(100), and BK7 substrates, with 10, 20, and 40 bilayer repetitions, in order to elucidate the interplay between microstructure, interfacial diffusion, and magnetotransport properties. Systematic characterization combining atomic force microscopy (AFM), scanning electron microscopy (SEM), SIMS/SNMS depth profiling, vibrating sample magnetometry (VSM), and Hall effect measurements reveals that PLD enables controlled multilayer growth with low background roughness and well-defined periodic structures, despite the presence of characteristic particulates. A clear dependence of the GMR response on both bilayer number and substrate type is observed. Increasing the number of repetitions enhances spin-dependent scattering at Co/Cu interfaces, leading to a progressive increase in the magnetoresistance amplitude, reaching ~−14% for 40-period multilayers on SITAL substrates. This enhancement is attributed to the higher interface density and improved interfacial coherence, as confirmed by SIMS/SNMS analysis showing reduced interdiffusion in thicker stacks. In parallel, Hall effect measurements indicate a reduction in carrier density and an increase in carrier mobility with increasing multilayer thickness, consistent with improved charge transport stability. A pronounced substrate effect is demonstrated: SITAL-supported multilayers exhibit enhanced GMR sensitivity (up to ~44%·T−1) due to increased diffuse spin-dependent scattering at rougher interfaces, whereas Si(100) substrates promote smoother growth, improved structural coherence, and more stable electronic transport. While sputtering typically enables smoother interfaces and higher GMR ratios, PLD offers enhanced flexibility in tailoring interfacial morphology and diffusion processes, which can lead to improved sensitivity under specific conditions. These results establish PLD as a versatile route for tailoring Co/Cu multilayers, enabling controlled optimization of the trade-off between sensitivity and structural quality for advanced spin-valve and magnetic sensor applications. Full article
(This article belongs to the Special Issue Magnetic Materials, Thin Films and Nanostructures—2nd Edition)
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20 pages, 6499 KB  
Review
Possible Involvement of Differential Ubiquitination as a Molecular Basis of Phenotypic Heterogeneity in Neurodevelopmental Disorders
by Tadashi Nakagawa and Makiko Nakagawa
Genes 2026, 17(5), 553; https://doi.org/10.3390/genes17050553 - 5 May 2026
Viewed by 253
Abstract
Neurodevelopmental disorders (NDDs) are characterized by remarkable phenotypic heterogeneity, in which individuals harboring mutations in the same gene display divergent clinical manifestations, ranging from mild cognitive impairment to severe neurodevelopmental deficits. Advances in neurogenetics and neurogenomics have rapidly expanded the catalog of genes [...] Read more.
Neurodevelopmental disorders (NDDs) are characterized by remarkable phenotypic heterogeneity, in which individuals harboring mutations in the same gene display divergent clinical manifestations, ranging from mild cognitive impairment to severe neurodevelopmental deficits. Advances in neurogenetics and neurogenomics have rapidly expanded the catalog of genes associated with NDDs and have provided unprecedented insight into the genetic architecture of these conditions. However, how identical or similar genetic variants give rise to such diverse phenotypic outcomes remains largely unknown. Ubiquitin-mediated protein regulation is a central mechanism controlling diverse processes essential for neural development, including chromatin regulation, transcriptional dynamics, protein turnover, and synaptic function. Importantly, ubiquitination is a multilayered regulatory process governed by multiple determinants, including the availability of ubiquitination sites on substrates, the activity of ubiquitin ligases, the opposing actions of deubiquitinases, and priming post-translational modifications such as phosphorylation or acetylation. These regulatory layers create a dynamic ubiquitination landscape that may vary across individuals, cell types, developmental stages, and environmental contexts. In this review, we discuss how insights from neurogenetics and neurogenomics can be integrated with knowledge of ubiquitin signaling to better understand the molecular basis of phenotypic heterogeneity in NDDs. We propose that differential ubiquitination represents an important mechanistic framework through which genetic variation is translated into diverse molecular and cellular outcomes. Understanding the interplay between neurogenetic variation and ubiquitin-dependent regulatory networks may provide new perspectives on disease mechanisms and inform future therapeutic strategies for neurodevelopmental disorders. Full article
(This article belongs to the Special Issue Feature Papers in "Neurogenetics and Neurogenomics": 2026)
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27 pages, 8249 KB  
Article
Impact of Multilayer Coatings on the Mechanical and Durability Performance of FRCM Composites
by Ali Çopuroğlu and Bekir Yilmaz Pekmezci
Polymers 2026, 18(9), 1130; https://doi.org/10.3390/polym18091130 - 4 May 2026
Viewed by 701
Abstract
Fabric-reinforced cementitious matrix (FRCM) composites are strengthening systems composed of a technical textile embedded in a cementitious or lime-based matrix and are increasingly used for strengthening existing masonry and concrete structures due to their compatibility with traditional substrates. The mechanical behavior of FRCM [...] Read more.
Fabric-reinforced cementitious matrix (FRCM) composites are strengthening systems composed of a technical textile embedded in a cementitious or lime-based matrix and are increasingly used for strengthening existing masonry and concrete structures due to their compatibility with traditional substrates. The mechanical behavior of FRCM composites is controlled by the combined contribution of the textile reinforcement, the matrix, and the interface developed between them, with the textile–matrix interface playing a critical role in stress transfer, crack development, and post-cracking response. Since this interface is primarily defined by the coating applied to the textile, coating configuration represents a key parameter influencing both the mechanical and durability performance of the composite. In this study, carbon textile–reinforced FRCM systems incorporating a lime-based matrix and different coating strategies, including single-layer SBR coatings and multilayer SBR–epoxy coatings, were experimentally investigated. Tensile tests were conducted on unconditioned specimens as well as after exposure to water and alkaline environments to assess the evolution of tensile behavior and damage mechanisms under durability-related conditioning. The results indicated that the influence of coating configuration is slightly detectable in the pre-cracking elastic stage but becomes significant in the post-cracking stages, where load transfer and damage evolution are predominantly governed by the textile–matrix interface. Scanning electron microscopy (SEM) observations supported the mechanical findings by revealing distinct differences in coating, interfacial continuity, and fiber–matrix bonding, particularly after environmental exposure. Overall, the multilayer coating configuration, consisting of the factory SBR-coated carbon textile further modified with epoxy, resulted in higher maximum tensile strength (reaching up to 1958 MPa compared with 1531–1780 MPa for the single SBR-coated configuration), greater strain capacity (εmax up to 0.01244 mm/mm compared with 0.00925–0.01066 mm/mm), and higher energy absorption under prolonged water and alkaline conditioning up to 3000 h. In quantitative terms, the multilayer SBR–epoxy coating improved the maximum tensile stress by approximately 10–15% and the total energy absorption capacity by 25–35%, depending on the conditioning regime. These findings demonstrate the effectiveness of multilayer coating architecture in improving long-term tensile retention, interfacial stress transfer, and post-cracking deformation capacity of lime-based carbon FRCM systems. Full article
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17 pages, 2241 KB  
Article
Effects of Refining and Fiber Type on the Electrical Properties of Environmentally Friendly Conductive Cellulose Paper
by Adriana Millan, Anny Morales, Noah Crowder, Fernando Urdaneta, Richard A. Venditti and Joel J. Pawlak
Coatings 2026, 16(5), 526; https://doi.org/10.3390/coatings16050526 - 27 Apr 2026
Viewed by 438
Abstract
Economic growth and the expanding demands of modern technologies have traditionally relied on processes and materials that harm the environment. For this reason, renewable biopolymers such as cellulose and its derivatives, together with carbon-based conductive fillers like carbon nanotubes, graphite, graphene, and carbon [...] Read more.
Economic growth and the expanding demands of modern technologies have traditionally relied on processes and materials that harm the environment. For this reason, renewable biopolymers such as cellulose and its derivatives, together with carbon-based conductive fillers like carbon nanotubes, graphite, graphene, and carbon black, are at the forefront of the transition from toxic materials to sustainable alternatives. Building on previous work that developed a conductive substrate with fully water-based carbon black coating using sodium-carboxymethyl cellulose (CMC) as a non-toxic binder and dispersant, this study investigates how papermaking variables, such as fiber refining levels and fiber type, influence the electrical performance of conductive cellulose paper. Handsheets were prepared from 100% hardwood (HW), 100% softwood (SW), and hardwood–softwood blends at different refining levels. They were first characterized by surface roughness and other physical properties, and then coated on their rough and smooth sides with the carbon black/CMC formulation. After coating, the coat weight and sheet resistance were assessed. The results showed that fiber type, refining, and blend ratio significantly affect coating retention and conductivity. Unrefined 100% hardwood substrates provided the most favorable and predictable performance: the rough side with a single coating layer reached 4.55 kΩ/sq, and multilayer coatings reduced the estimated sheet resistance to 0.009 kΩ/sq while preserving flexibility and mechanical integrity. These outcomes appear to be closely related to the variations in coating weight observed for those samples. Certain blends were found to be comparable, as the rough side of an unrefined sheet containing 65% hardwood (35% softwood) achieved 4.77 kΩ/sq with a single coating layer, closely matching the 100% hardwood reference under the same conditions. Full article
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19 pages, 14815 KB  
Article
Corrosion Resistance of Arc Ion-Plated CrN/CrAlN Multilayer Coatings Before and After Wear Testing: Interface Effects in Marine Environments
by Songjie Zhou, Weilin Chen, Rongjun Yang, Hongwu Liu, Lingxin Zhou, Weizhou Li, Minming Jiang and Xiayun Shu
Metals 2026, 16(5), 466; https://doi.org/10.3390/met16050466 - 24 Apr 2026
Viewed by 240
Abstract
In marine service environments, material surfaces inevitably suffer from wear damage, which can compromise the integrity of protective coatings and further affect their corrosion resistance. Therefore, investigating the post-wear corrosion resistance of coatings is of great significance. In this work, single-layer CrN coatings, [...] Read more.
In marine service environments, material surfaces inevitably suffer from wear damage, which can compromise the integrity of protective coatings and further affect their corrosion resistance. Therefore, investigating the post-wear corrosion resistance of coatings is of great significance. In this work, single-layer CrN coatings, CrAlN coatings, and CrN/CrAlN multilayer coatings were deposited on stainless-steel substrates by arc ion plating, and the microstructure, tribological properties, and corrosion behavior before and after wear were systematically investigated. Wear tests were performed under applied loads of 2.5 N and 5 N. The corrosion behavior in the unworn condition and the post-wear corrosion resistance condition was evaluated in a 3.5 wt.% NaCl solution. The results showed that all coatings exhibited a face-centered cubic (FCC) structure, while the CrN/CrAlN multilayer coating possessed the smallest average grain size (13.47 nm). Under applied loads of 2.5 N and 5 N, the CrN/CrAlN multilayer coating exhibited the lowest wear rate, indicating the best wear resistance. In the unworn condition, the CrN/CrAlN multilayer coating showed the lowest corrosion current density (2.74 × 10−10 A/cm2) and the most positive corrosion potential (0.025 V), demonstrating the best corrosion resistance. After wear under a load of 5 N, the CrN/CrAlN multilayer coating retained a low corrosion current density (3.35 × 10−10 A/cm2), in contrast to the marked increases observed for the single-layer coatings. The enhanced performance is considered to be mainly associated with the periodic heterogeneous interfaces in the multilayer structure, which help suppress crack propagation and prolong the penetration path of corrosive media. Full article
(This article belongs to the Section Corrosion and Protection)
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37 pages, 35549 KB  
Article
Surface Microstructural Characteristics of Textured Multicomponent TiN-Based Coated Cemented Carbides
by Xin Tong, Xiaolong Cao, Shucai Yang and Dongqi Yu
Coatings 2026, 16(4), 470; https://doi.org/10.3390/coatings16040470 - 14 Apr 2026
Viewed by 342
Abstract
To address the issues of high cutting temperatures and severe tool wear during titanium alloy machining, this study proposes a hybrid surface modification strategy combining micro-textures and multicomponent titanium nitride (TiN)-based coatings on cemented carbide tools. Using YG8 cemented carbide as the substrate, [...] Read more.
To address the issues of high cutting temperatures and severe tool wear during titanium alloy machining, this study proposes a hybrid surface modification strategy combining micro-textures and multicomponent titanium nitride (TiN)-based coatings on cemented carbide tools. Using YG8 cemented carbide as the substrate, micro-dimple textures were fabricated by fiber laser, and three coatings with different architectures (TiAlSiN, TiSiN/TiAlN, and TiSiN/TiAlSiN/TiAlN) were deposited via multi-arc ion plating technology. Based on a two-factor (texture diameter and texture spacing) and three-level orthogonal experiment, the evolution behaviors of surface morphology, phase composition, and mechanical properties of the textured multicomponent TiN-based coatings were systematically characterized and comparatively analyzed. The results reveal that: compared to the monolithic-structured TiAlSiN coating, the TiSiN/TiAlSiN/TiAlN and TiSiN/TiAlN composite coatings with multilayered composite structures can effectively relieve the residual stress inside the film–substrate system, and significantly suppress the phenomena of coating cracking and localized spallation caused by irregular protrusions of the recast layer at the micro-texture edges. X-ray diffraction (XRD) and crystallite size analyses indicate that the amorphous Si3N4 phase promoted by the Si element in the composite coatings effectively impedes the growth of TiN columnar crystals, achieving significant grain refinement. Mechanical property tests confirm that the existence of multicomponent composite interfaces effectively hinders dislocation movement. Among them, the textured TiSiN/TiAlSiN/TiAlN composite coating exhibits the optimal comprehensive performance; its microhardness, nanohardness, and H/E ratio (characterizing the resistance to plastic deformation) are increased by 17.94%, 8%, and approximately 45%, respectively, compared to those of the textured TiAlSiN coating. This study deeply elucidates the synergistic strengthening and toughening mechanisms between micro-texture parameters and the internal structures of the coatings, providing important theoretical guidance and experimental data support for the surface design of long-lifespan tools oriented towards the high-efficiency machining of titanium alloys. Full article
(This article belongs to the Special Issue Cutting Performance of Coated Tools)
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24 pages, 2360 KB  
Review
Research Progress on the Influence of Surface Treatment Techniques on Fatigue Properties of Titanium Alloys
by Baicheng Liu, Hongliang Zhang, Xugang Wang, Yubao Li, Shenghan Li, Xue Cui, Yurii Luhovskyi and Zhisheng Nong
Materials 2026, 19(8), 1511; https://doi.org/10.3390/ma19081511 - 9 Apr 2026
Cited by 2 | Viewed by 623
Abstract
Titanium alloys exhibit exceptional strength-to-density ratios, high hardness, and outstanding resistance to elevated temperatures, making them indispensable structural materials in aerospace engineering, marine construction, and biomedical applications. In aerospace systems specifically, fatigue failure represents the predominant failure mode for titanium alloy components. This [...] Read more.
Titanium alloys exhibit exceptional strength-to-density ratios, high hardness, and outstanding resistance to elevated temperatures, making them indispensable structural materials in aerospace engineering, marine construction, and biomedical applications. In aerospace systems specifically, fatigue failure represents the predominant failure mode for titanium alloy components. This review systematically examines prevalent surface treatment techniques for titanium alloys—including shot peening, ultrasonic rolling treatment, hot isostatic pressing (HIP), physical vapor deposition (PVD), micro-arc oxidation (MAO), and thermal spray processes—and critically evaluates their respective effects on fatigue performance. The underlying mechanisms of each technique are concisely outlined, with emphasis on stress state evolution, near-surface microstructural refinement, and interfacial integrity. Building upon the characteristic surface-dominated fatigue fracture behavior of titanium alloys, this work focuses on how coating composition, architecture (e.g., graded, multilayer, or nanocomposite designs), and interfacial bonding strength govern fatigue resistance. A unified analysis is presented on the distinct yet complementary roles of substrate deformation strengthening (e.g., residual compression, grain refinement) and coating-mediated protection (e.g., barrier function, crack deflection, stress redistribution) during fatigue crack initiation and propagation. Key determinants of fatigue performance, including residual stress distribution, coating/substrate adhesion, thermal mismatch, and environmental degradation susceptibility, are rigorously assessed. Finally, emerging research frontiers are identified, including intelligent process–structure–property mapping, in situ monitoring of fatigue damage at coated interfaces, and design of multifunctional gradient coatings that synergistically enhance strength, wear resistance, and fatigue endurance of titanium alloy components. Full article
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13 pages, 1942 KB  
Article
High-Resolution Investigation of the Interfaces in Cathodic Arc Evaporated TiN/CrAlN Multilayer Coatings
by Saeideh Naghdali, Helene Waldl, Maximilian Schiester, Markus Pohler, Christoph Czettl, Michael Tkadletz and Nina Schalk
Coatings 2026, 16(4), 438; https://doi.org/10.3390/coatings16040438 - 6 Apr 2026
Viewed by 1187
Abstract
TiN/CrAlN multilayer coatings were synthesized by cathodic arc deposition using 2-fold substrate rotation and alternating targets. The effect of substrate rotation on the layer sequence, elemental fluctuations and interface quality was examined using high-resolution transmission electron microscopy and atom probe tomography. The layers [...] Read more.
TiN/CrAlN multilayer coatings were synthesized by cathodic arc deposition using 2-fold substrate rotation and alternating targets. The effect of substrate rotation on the layer sequence, elemental fluctuations and interface quality was examined using high-resolution transmission electron microscopy and atom probe tomography. The layers exhibited semi-coherent growth across the interfaces. Minor interface roughness and elemental intermixing limited to below 2 nm at the interface could be observed. Further, the formation of a Ti-enriched sublayer in the Cr1−xAlxN as a result of the 2-fold rotation was identified. Full article
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16 pages, 5615 KB  
Article
Sequential Aging Tests of Cyclic Bending for the Reliability Assessment of Laminated Oxide/Silver/Oxide Flexible Transparent Conductors
by Jung-Yen Chang, Yu-Han Kao, Hung-Shuo Chang and Chiao-Chi Lin
Coatings 2026, 16(4), 439; https://doi.org/10.3390/coatings16040439 - 5 Apr 2026
Viewed by 514
Abstract
Flexible transparent conductors (FTCs) are key materials that determine the scalability and performance of flexible optoelectronic devices. This study explores the reliability of FTCs with laminated multilayer structures, specifically oxide/metal/oxide (OMO) films, through sequential testing composed of accelerated weathering and cyclic bending. Commercially [...] Read more.
Flexible transparent conductors (FTCs) are key materials that determine the scalability and performance of flexible optoelectronic devices. This study explores the reliability of FTCs with laminated multilayer structures, specifically oxide/metal/oxide (OMO) films, through sequential testing composed of accelerated weathering and cyclic bending. Commercially available ZTO/Ag/ZTO-based FTCs were selected as a model system to study, and Weibull analysis was employed to assess their failure behaviors. Results illustrate that weathered aged samples exhibit significantly impaired bending lifespan compared to unaged samples due to substrate embrittlement. Hence, the surface cracking mechanism alters as the weathering time is prolonged. Not only the weathering time, but also the thickness of the conductive metal layer plays an important role in influencing the bending reliability behaviors of the OMO FTCs. A sequential aging test that combines two-step UV weathering and an interim manual bending demonstrates that surface cracks can induce the degradation of both optical and electrical properties. Intricately complex bending modes would accelerate the deterioration. This study highlights the critical and synergistic roles of weathering aging and cyclic bending on the reliability of OMO FTCs, offering insights for future design and durability assessments of flexible optoelectronic devices. Research results also provide fundamental information for establishing application-specific reliability testing protocols for FTCs. Full article
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17 pages, 4774 KB  
Article
Comparative Analysis of Cold-Mercury Gilding and Traditional Mercury Gilding: Technical Characteristics, Divergence, and Interrelation
by Yanbing Shao, Junchang Yang, Yao Jia and Na Wei
Coatings 2026, 16(4), 431; https://doi.org/10.3390/coatings16040431 - 3 Apr 2026
Viewed by 517
Abstract
Cold-mercury gilding uses mercury as an adhesive to bond gold foil onto the surface of copper and silver artifacts. This technique and mercury gilding (fire gilding) both belong to the Au-Hg system and are closely related in technology. Clarifying the technical differences between [...] Read more.
Cold-mercury gilding uses mercury as an adhesive to bond gold foil onto the surface of copper and silver artifacts. This technique and mercury gilding (fire gilding) both belong to the Au-Hg system and are closely related in technology. Clarifying the technical differences between them is of great significance for revealing the developmental sequence of ancient gilding technologies. On the basis of reconstructing traditional fire gilding, simulated cold-mercury-gilded samples were successfully prepared using experimental archeological methods, and multi-scale characterization was performed using SEM-EDS, XRD, and XPS. The results show that the surface of cold-mercury-gilded samples displays a micromorphology of folded and overlapped gold foil accompanied by locally dense particle aggregation. The cross-section of the gold layer exhibits a multilayer stacked structure, in which mercury is enriched at the gold layer/substrate interface and forms an AuHgCu/Ag diffusion layer. Room-temperature-stable Au-Hg and Ag-Hg phases such as Au2Hg and AgHg are present in the gold layer, reflecting complex phase transformation behavior of the Au-Hg/Ag-Hg system at room temperature. During cold-mercury gilding, liquid mercury first adheres to the gold foil, and then interdiffusion and phase reactions occur between mercury, gold, and copper/silver atoms at room temperature. Intermetallic compounds and diffusion layers formed at the interface achieve firm bonding between the gold layer and the substrate. Both cold-mercury gilding and mercury gilding achieve metallurgical bonding through atomic interdiffusion. However, affected by differences in the initial state of mercury and operating temperature, the phase transformation and atomic diffusion behaviors of the system differ significantly, which are ultimately reflected in the cross-sectional structure of the gold layer, the composition of the interfacial diffusion layer, and the types of phases. Therefore, mercury-gilded artifacts show superior gold layer durability and bonding strength with the substrate compared with cold-mercury-gilded artifacts. Both techniques pioneered the application of mercury in metallic gilding and represent important innovations in ancient surface decoration technology. Full article
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19 pages, 8279 KB  
Article
Verification of Design and Process for Optimal Large-Area Substrate Eutectic Bonding in SiP Packaging
by Mingqi Gao, Dongyang Lei, Yagang Zhang, Huijie Ye, Yanming Zhang, Ce Zeng, Tong Hu, Hai Jiang, Qian Lu, Yueyou Yang and An Zhang
Solids 2026, 7(2), 18; https://doi.org/10.3390/solids7020018 - 1 Apr 2026
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Abstract
A ceramic-packaged, dual-layer-stacked System-in-Package (SiP) architecture combines the hermeticity of ceramic substrates with the superior radio frequency (RF) performance of organic substrates to meet the demands for high-density integration, cost-effectiveness, and high performance. This study investigates the issues of thermal mismatch, solder joint [...] Read more.
A ceramic-packaged, dual-layer-stacked System-in-Package (SiP) architecture combines the hermeticity of ceramic substrates with the superior radio frequency (RF) performance of organic substrates to meet the demands for high-density integration, cost-effectiveness, and high performance. This study investigates the issues of thermal mismatch, solder joint contamination, and void formation during the large-area eutectic bonding of the lower organic substrate using Pb70In30 solder through simulation and an experimental approach. The results indicate that: (a) the post-bonding warpage of the organic substrate can be reduced to under 80 µm by optimizing its copper layer thickness, dielectric layer thickness, and cavity/slot distribution, and (b) flux pretreatment can be employed to reduce the Pb70In30 solder in an N2/H2 mixture at a eutectic temperature of 285 °C and a pressure of 1.5 kPa effectively promotes solder spreading, prevents solder joint contamination, and yields a void formation percentage below 10%, a shear strength of 23.66 MPa, and solder overflow exceeding 90%, thereby satisfying the requirements for reliable large-area eutectic bonding. These findings offer guidance for the packaging process design of ceramic-packaged, dual-layer-stacked SiPs. Full article
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