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28 pages, 930 KiB  
Review
Financial Development and Energy Transition: A Literature Review
by Shunan Fan, Yuhuan Zhao and Sumin Zuo
Energies 2025, 18(15), 4166; https://doi.org/10.3390/en18154166 - 6 Aug 2025
Abstract
Under the global context of climate governance and sustainable development, low-carbon energy transition has become a strategic imperative. As a critical force in resource allocation, the financial system’s impact on energy transition has attracted extensive academic attention. This paper presents the first comprehensive [...] Read more.
Under the global context of climate governance and sustainable development, low-carbon energy transition has become a strategic imperative. As a critical force in resource allocation, the financial system’s impact on energy transition has attracted extensive academic attention. This paper presents the first comprehensive literature review on energy transition research in the context of financial development. We develop a “Financial Functions-Energy Transition Dynamics” analytical framework to comprehensively examine the theoretical and empirical evidence regarding the relationship between financial development (covering both traditional finance and emerging finance) and energy transition. The understanding of financial development’s impact on energy transition has progressed from linear to nonlinear perspectives. Early research identified a simple linear promoting effect, whereas current studies reveal distinctly nonlinear and multidimensional effects, dynamically driven by three fundamental factors: economy, technology, and resources. Emerging finance has become a crucial driver of transition through technological innovation, risk diversification, and improved capital allocation efficiency. Notable disagreements persist in the existing literature on conceptual frameworks, measurement approaches, and empirical findings. By synthesizing cutting-edge empirical evidence, we identify three critical future research directions: (1) dynamic coupling mechanisms, (2) heterogeneity of financial instruments, and (3) stage-dependent evolutionary pathways. Our study provides a theoretical foundation for understanding the complex finance-energy transition relationship and informs policy-making and interdisciplinary research. Full article
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23 pages, 3106 KiB  
Article
Preparation of a Nanomaterial–Polymer Dynamic Cross-Linked Gel Composite and Its Application in Drilling Fluids
by Fei Gao, Peng Xu, Hui Zhang, Hao Wang, Xin Zhao, Xinru Li and Jiayi Zhang
Gels 2025, 11(8), 614; https://doi.org/10.3390/gels11080614 - 5 Aug 2025
Abstract
During the process of oil and gas drilling, due to the existence of pores or micro-cracks, drilling fluid is prone to invade the formation. Under the action of hydration expansion of clay in the formation and liquid pressure, wellbore instability occurs. In order [...] Read more.
During the process of oil and gas drilling, due to the existence of pores or micro-cracks, drilling fluid is prone to invade the formation. Under the action of hydration expansion of clay in the formation and liquid pressure, wellbore instability occurs. In order to reduce the wellbore instability caused by drilling fluid intrusion into the formation, this study proposed a method of forming a dynamic hydrogen bond cross-linked network weak gel structure with modified nano-silica and P(AM-AAC). The plugging performance of the drilling fluid and the performance of inhibiting the hydration of shale were evaluated through various experimental methods. The results show that the gel composite system (GCS) effectively optimizes the plugging performance of drilling fluid. The 1% GCS can reduce the linear expansion rate of cuttings to 14.8% and increase the recovery rate of cuttings to 96.7%, and its hydration inhibition effect is better than that of KCl and polyamines. The dynamic cross-linked network structure can significantly increase the viscosity of drilling fluid. Meanwhile, by taking advantage of the liquid-phase viscosity effect and the physical blocking effect, the loss of drilling fluid can be significantly reduced. Mechanism studies conducted using zeta potential measurement, SEM analysis, contact angle measurement and capillary force assessment have shown that modified nano-silica stabilizes the wellbore by physically blocking the nano-pores of shale and changing the wettability of the shale surface from hydrophilic to hydrophobic when the contact angle exceeds 60°, thereby reducing capillary force and surface free energy. Meanwhile, the dynamic cross-linked network can reduce the seepage of free water into the formation, thereby significantly lowering the fluid loss of the drilling fluid. This research provides new insights into improving the stability of the wellbore in drilling fluids. Full article
(This article belongs to the Special Issue Advanced Gels for Oil Recovery (2nd Edition))
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21 pages, 2228 KiB  
Article
Multi-Objective Optimization of Abrasive Cutting Process Conditions to Increase Economic Efficiency
by Irina Aleksandrova
Technologies 2025, 13(8), 337; https://doi.org/10.3390/technologies13080337 - 3 Aug 2025
Viewed by 174
Abstract
Existing studies on the abrasive cutting process have primarily focused on the influence of cutting conditions on key parameters such as temperature, cut-off wheel wear, and machined surface quality. However, the choice of working conditions is often made based on the experience of [...] Read more.
Existing studies on the abrasive cutting process have primarily focused on the influence of cutting conditions on key parameters such as temperature, cut-off wheel wear, and machined surface quality. However, the choice of working conditions is often made based on the experience of qualified personnel or using data from reference sources. The literature also provides optimal values for the cutting mode elements, but these are only valid for specific methods and cutting conditions. This article proposes a new multi-objective optimization approach for determining the conditions for the implementation of the abrasive cutting process that leads to Pareto-optimal solutions for improving economic efficiency, evaluated by production rate and manufacturing net cost parameters. To demonstrate this approach, the elastic abrasive cutting process of structural steels C45 and 42Cr4 has been selected. Theoretical–experimental models for production rate and manufacturing net cost have been developed, reflecting the complex influence of the conditions of the elastic abrasive cutting process (compression force of the cut-off wheel on the workpiece and rotational frequency of the workpiece). Multi-objective compromise optimization based on a genetic algorithm has been conducted by applying two methods—the determination of a compromise optimal area for the conditions of the elastic abrasive cutting process and the generalized utility function method. Optimal conditions for the implementation of the elastic abrasive cutting process have been determined, ensuring the best combination of high production rate and low manufacturing net cost. Full article
(This article belongs to the Section Innovations in Materials Science and Materials Processing)
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17 pages, 7833 KiB  
Article
Two-Year Post-Fire Abundance of Arthropod Groups Across Different Types of Forest in Temperate Central Europe
by Václav Zumr, Oto Nakládal and Jiří Remeš
Fire 2025, 8(8), 305; https://doi.org/10.3390/fire8080305 - 2 Aug 2025
Viewed by 268
Abstract
Forest fires are commonly regarded as negative for ecosystems; however, they also represent a major ecological force shaping the biodiversity of invertebrates and many other organisms. The aim of this study was to better understand how multiple groups of invertebrates respond to wildfire [...] Read more.
Forest fires are commonly regarded as negative for ecosystems; however, they also represent a major ecological force shaping the biodiversity of invertebrates and many other organisms. The aim of this study was to better understand how multiple groups of invertebrates respond to wildfire across different forest types in Central Europe. The research was conducted following a large forest fire (ca. 1200 ha) that occurred in 2022. Data were collected over two years (2023 and 2024), from April to September. The research was conducted in coniferous forests and included six pairwise study types: burnt and unburnt dead spruce (bark beetle affected), burnt and unburnt clear-cuts, and burnt and unburnt healthy stands. In total, 96 traps were deployed each year. Across both years, 220,348 invertebrates were recorded (1.Y: 128,323; 2.Y: 92,025), representing 24 taxonomic groups. A general negative trend in abundance following forest fire was observed in the groups Acari, Auchenorhyncha, Blattodea, Dermaptera, Formicidae, Chilopoda, Isopoda, Opiliones, and Pseudoscorionida. Groups showing a neutral response included Araneae, Coleoptera, Collembola, Diplopoda, Heteroptera, Psocoptera, Raphidioptera, Thysanoptera, and Trichoptera. Positive responses, indicated by an increase in abundance, were recorded in Hymenoptera, Orthoptera, Lepidoptera, and Diptera. However, considerable differences among management types (clear-cut, dead spruce, and healthy) were evident, as their distinct characteristics largely influenced invertebrate abundance in both unburnt and burnt variants of the types across all groups studied. Forest fire primarily creates favorable conditions for heliophilous, open-landscape, and floricolous invertebrate groups, while less mobile epigeic groups are strongly negatively affected. In the second year post-fire, the total invertebrate abundance in burnt sites decreased to 59% of the first year’s levels. Conclusion: Forest fire generates a highly heterogeneous landscape from a regional perspective, creating unique ecological niches that persist more than two years after fire. For many invertebrates, successional return toward pre-fire conditions is delayed or incomplete. Full article
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14 pages, 25752 KiB  
Article
Development and Simulation-Based Validation of Biodegradable 3D-Printed Cog Threads for Pelvic Organ Prolapse Repair
by Ana Telma Silva, Nuno Miguel Ferreira, Henrique Leon Bastos, Maria Francisca Vaz, Joana Pinheiro Martins, Fábio Pinheiro, António Augusto Fernandes and Elisabete Silva
Materials 2025, 18(15), 3638; https://doi.org/10.3390/ma18153638 - 1 Aug 2025
Viewed by 199
Abstract
Pelvic organ prolapse (POP) is a prevalent condition, affecting women all over the world, and is commonly treated through surgical interventions that present limitations such as recurrence or complications associated with synthetic meshes. In this study, biodegradable poly(ϵ-caprolactone) (PCL) cog threads [...] Read more.
Pelvic organ prolapse (POP) is a prevalent condition, affecting women all over the world, and is commonly treated through surgical interventions that present limitations such as recurrence or complications associated with synthetic meshes. In this study, biodegradable poly(ϵ-caprolactone) (PCL) cog threads are proposed as a minimally invasive alternative for vaginal wall reinforcement. A custom cutting tool was developed to fabricate threads with varying barb angles (90°, 75°, 60°, and 45°), which were produced via Melt Electrowriting. Their mechanical behavior was assessed through uniaxial tensile tests and validated using finite element simulations. The results showed that barb orientation had minimal influence on tensile performance. In simulations of anterior vaginal wall deformation under cough pressure, all cog thread configurations significantly reduced displacement in the damaged tissue model, achieving values comparable to or even lower than those of healthy tissue. A ball burst simulation using an anatomically accurate model further demonstrated a 13% increase in reaction force with cog thread reinforcement. Despite fabrication limitations, this study supports the biomechanical potential of 3D-printed PCL cog threads for POP treatment, and lays the groundwork for future in vivo validation. Full article
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16 pages, 2892 KiB  
Article
Evaluation of Cutting Forces and Roughness During Machining of Spherical Surfaces with Barrel Cutters
by Martin Reznicek, Cyril Horava and Martin Ovsik
Materials 2025, 18(15), 3630; https://doi.org/10.3390/ma18153630 - 1 Aug 2025
Viewed by 162
Abstract
Barrel tools are increasingly used in high-precision machining of free-form surfaces. However, limited studies evaluate their performance specifically on spherical geometries, where tool–surface contact characteristics differ significantly. Understanding how tool geometry and process parameters influence surface quality and cutting forces in such cases [...] Read more.
Barrel tools are increasingly used in high-precision machining of free-form surfaces. However, limited studies evaluate their performance specifically on spherical geometries, where tool–surface contact characteristics differ significantly. Understanding how tool geometry and process parameters influence surface quality and cutting forces in such cases remains underexplored. This study evaluates how barrel cutter radius and varying machining parameters affect cutting forces and surface roughness when milling internal and external spherical surfaces. Machining tests were conducted on structural steel 1.1191 using two barrel cutters with different curvature radii (85 mm and 250 mm) on a 5-axis CNC machine. Feed per tooth and radial depth of cut were systematically varied. Cutting forces were measured using a dynamometer, and surface roughness was assessed using the Rz parameter, which is more sensitive to peak deviations than Ra. Novelty lies in isolating spherical surface shapes (internal vs. external) under identical path trajectories and systematically correlating tool geometry to force and surface metrics. The larger curvature tool (250 mm) consistently generated up to twice the cutting force of the smaller radius tool under equivalent conditions. External surfaces showed higher Rz values than internal ones due to less favorable contact geometry. Radial depth of the cut had a linear influence on force magnitude, while feed rate had a limited effect except at higher depths. Smaller-radius barrel tools and internal geometries are preferable for minimizing cutting forces and achieving better surface quality when machining spherical components. The aim of this paper is to determine the actual force load and surface quality when using specific cutting conditions for internal and external spherical machined surfaces. Full article
(This article belongs to the Special Issue Recent Advances in Precision Manufacturing Technology)
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12 pages, 2261 KiB  
Communication
Technological Challenges for a 60 m Long Prototype of Switched Reluctance Linear Electromagnetic Actuator
by Jakub Rygał, Roman Rygał and Stan Zurek
Actuators 2025, 14(8), 380; https://doi.org/10.3390/act14080380 - 1 Aug 2025
Viewed by 434
Abstract
In this research project a large linear electromagnetic actuator (LLEA) was designed and manufactured. The electromagnetic performance was published in previous works, but in this paper we focus on the technological challenges related to the manufacturing in particular. This LLEA was based on [...] Read more.
In this research project a large linear electromagnetic actuator (LLEA) was designed and manufactured. The electromagnetic performance was published in previous works, but in this paper we focus on the technological challenges related to the manufacturing in particular. This LLEA was based on the magnet-free switched-reluctance principle, having six effective energised stator “teeth” and four passive mover parts (4:6 ratio). Various aspects and challenges encountered during the manufacturing, transport, and assembly are discussed. Thermal expansion of steel contributed to the decision of the modular design, with each module having 1.3 m in length, with a 2 mm longitudinal dilatation gap. The initial prototype was tested with a 10.6 m length, with plans to extend the test track to 60 m, which was fully achievable due to the modular design and required 29 tons of electrical steel to be built. The stator laminations were cut by a bespoke progressive tool with stamping, and other parts by a CO2 laser. Mounting was based on welding (back of the stator) and clamping plates (through insulated bolts). The linear longitudinal force was on the order of 8 kN, with the main air gap of 7.5–10 mm on either side of the mover. The lateral forces could exceed 40 kN and were supported by appropriate construction steel members bolted to the concrete floor. The overall mechanical tolerances after installation remained below 0.5 mm. The technology used for constructing this prototype demonstrated the cost-effective way for a semi-industrial manufacturing scale. Full article
(This article belongs to the Section High Torque/Power Density Actuators)
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20 pages, 413 KiB  
Article
Spectral Graph Compression in Deploying Recommender Algorithms on Quantum Simulators
by Chenxi Liu, W. Bernard Lee and Anthony G. Constantinides
Computers 2025, 14(8), 310; https://doi.org/10.3390/computers14080310 - 1 Aug 2025
Viewed by 182
Abstract
This follow-up scientific case study builds on prior research to explore the computational challenges of applying quantum algorithms to financial asset management, focusing specifically on solving the graph-cut problem for investment recommendation. Unlike our prior study, which focused on idealized QAOA performance, this [...] Read more.
This follow-up scientific case study builds on prior research to explore the computational challenges of applying quantum algorithms to financial asset management, focusing specifically on solving the graph-cut problem for investment recommendation. Unlike our prior study, which focused on idealized QAOA performance, this work introduces a graph compression pipeline that enables QAOA deployment under real quantum hardware constraints. This study investigates quantum-accelerated spectral graph compression for financial asset recommendations, addressing scalability and regulatory constraints in portfolio management. We propose a hybrid framework combining the Quantum Approximate Optimization Algorithm (QAOA) with spectral graph theory to solve the Max-Cut problem for investor clustering. Our methodology leverages quantum simulators (cuQuantum and Cirq-GPU) to evaluate performance against classical brute-force enumeration, with graph compression techniques enabling deployment on resource-constrained quantum hardware. The results underscore that efficient graph compression is crucial for successful implementation. The framework bridges theoretical quantum advantage with practical financial use cases, though hardware limitations (qubit counts, coherence times) necessitate hybrid quantum-classical implementations. These findings advance the deployment of quantum algorithms in mission-critical financial systems, particularly for high-dimensional investor profiling under regulatory constraints. Full article
(This article belongs to the Section AI-Driven Innovations)
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23 pages, 5943 KiB  
Article
Investigation of Titanium Alloy Cutting Dynamics in Thin-Layer Machining
by Anna Zawada-Tomkiewicz, Emilia Zeuschner and Dariusz Tomkiewicz
Appl. Sci. 2025, 15(15), 8535; https://doi.org/10.3390/app15158535 (registering DOI) - 31 Jul 2025
Viewed by 115
Abstract
Manufacturing in modern industrial sectors involves the machining of components where the undeformed chip thickness inevitably decreases to values comparable to the tool edge radius. Under such conditions, the ploughing effect between the workpiece and the tool becomes dominant, followed by the noticeable [...] Read more.
Manufacturing in modern industrial sectors involves the machining of components where the undeformed chip thickness inevitably decreases to values comparable to the tool edge radius. Under such conditions, the ploughing effect between the workpiece and the tool becomes dominant, followed by the noticeable formation of a stagnation zone. This paper presents research focused on the analysis of the cutting process for small cross-sections of the removed layers, based on cutting force components. This study investigated the machining of two titanium alloy grades—Ti Grade 5 (Ti-6Al-4V) and Ti Grade 2—with the main focus on process stability. A material separation model was analyzed to demonstrate the mechanism of material flow within the cross-section of the machined layer. It was found that the material has a limited ability to flow sideways at the boundary of the chip thickness, thus determining the probable size of the stagnation zone in front of the cutting edge. Orthogonal cutting experiments enabled the determination of the minimum chip thickness coefficient for constant temperature conditions, independent of the tool edge radius, as hmin0= 0.313. In oblique cutting tests, the sensitivity of thin-layer machining was demonstrated for the determined values of minimum undeformed chip thickness. By applying the 0–1 test for chaos, the measurement time (parameter T·dt) was determined for both titanium alloys to determine the range of observable chaotic behavior. The analyses confirmed that Ti Grade 2 enters chaotic dynamics much more rapidly than Ti Grade 5 and displays local cutting instabilities independent of the uncut chip thickness. Full article
(This article belongs to the Section Mechanical Engineering)
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14 pages, 2295 KiB  
Article
Design of Novel Hydraulic Drive Cleaning Equipment for Well Maintenance
by Zhongrui Ji, Qi Feng, Shupei Li, Zhaoxuan Li and Yi Pan
Processes 2025, 13(8), 2424; https://doi.org/10.3390/pr13082424 - 31 Jul 2025
Viewed by 231
Abstract
Deep drilling and horizontal wells, as important means of unconventional oil and gas development, face problems with the high energy consumption but low removal efficiency of traditional well washing equipment, the uneven cleaning of horizontal well intervals, and an insufficient degree of automation. [...] Read more.
Deep drilling and horizontal wells, as important means of unconventional oil and gas development, face problems with the high energy consumption but low removal efficiency of traditional well washing equipment, the uneven cleaning of horizontal well intervals, and an insufficient degree of automation. This paper proposes a novel hydraulic drive well washing device which consists of two main units. The wellbore cleaning unit comprises a hydraulic drive cutting–flushing module, a well cleaning mode-switching module, and a filter storage module. The unit uses hydraulic and mechanical forces to perform combined cleaning to prevent mud and sand from settling. By controlling the flow direction of the well washing fluid, it can directly switch between normal and reverse washing modes in the downhole area, and at the same time, it can control the working state of corresponding modules. The assembly control unit includes the chain lifting module and the arm assembly module, which can lift and move the device through the chain structure, allow for the rapid assembly of equipment through the use of a mechanical arm, and protect the reliability of equipment through the use of a centering structure. The device converts some of the hydraulic power into mechanical force, effectively improving cleaning and plugging removal efficiency, prolonging the downhole continuous working time of equipment, reducing manual operation requirements, and comprehensively improving cleaning efficiency and energy utilization efficiency. Full article
(This article belongs to the Section Manufacturing Processes and Systems)
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25 pages, 11507 KiB  
Article
Accurate EDM Calibration of a Digital Twin for a Seven-Axis Robotic EDM System and 3D Offline Cutting Path
by Sergio Tadeu de Almeida, John P. T. Mo, Cees Bil, Songlin Ding and Chi-Tsun Cheng
Micromachines 2025, 16(8), 892; https://doi.org/10.3390/mi16080892 (registering DOI) - 31 Jul 2025
Viewed by 198
Abstract
The increasing utilization of hard-to-cut materials in high-performance sectors such as aerospace and defense has pushed manufacturing systems to be flexible in processing large workpieces with a wide range of materials while also delivering high precision. Recent studies have highlighted the potential of [...] Read more.
The increasing utilization of hard-to-cut materials in high-performance sectors such as aerospace and defense has pushed manufacturing systems to be flexible in processing large workpieces with a wide range of materials while also delivering high precision. Recent studies have highlighted the potential of integrating industrial robots (IRs) with electric discharge machining (EDM) to create a non-contact, low-force manufacturing platform, particularly suited for the accurate machining of hard-to-cut materials into complex and large-scale monolithic components. In response to this potential, a novel robotic EDM system has been developed. However, the manual programming and control of such a convoluted system present a significant challenge, often leading to inefficiencies and increased error rates, creating a scenario where the EDM process becomes unfeasible. To enhance the industrial applicability of this robotic EDM technology, this study focuses on a novel methodology to develop and validate a digital twin (DT) of the physical robotic EDM system. The digital twin functions as a virtual experimental environment for tool motion, effectively addressing the challenges posed by collisions and kinematic singularities inherent in the physical system, yet with proven 20-micron EDM gap accuracy. Furthermore, it facilitates a CNC-like, user-friendly offline programming framework for robotic EDM cutting path generation. Full article
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22 pages, 8473 KiB  
Article
Designing a Power Supply System for an Amphibious Robot Based on Wave Energy Generation
by Lishan Ma, Fang Huang, Lingxiao Li, Qiang Fu, Chunjie Wang and Xinpeng Wang
J. Mar. Sci. Eng. 2025, 13(8), 1466; https://doi.org/10.3390/jmse13081466 - 30 Jul 2025
Viewed by 241
Abstract
As the range of applications for amphibious robots expands, higher demands are being placed on their working time and working range. This paper proposed a power supply system for an amphibious robot based on wave energy generation, which can convert wave energy into [...] Read more.
As the range of applications for amphibious robots expands, higher demands are being placed on their working time and working range. This paper proposed a power supply system for an amphibious robot based on wave energy generation, which can convert wave energy into electric energy to enhance endurance. First, the no-load induced electromotive force, magnetic line distribution vector diagrams, and magnetic density cloud diagrams of the cylindrical and flat generators were compared by finite element simulation, which determined that the cylindrical structure has better power generation performance. Then, the electromagnetic parameters of the cylindrical generator were analyzed using Ansys Maxwell, and the final dimensions were determined. Finally, the wave motion was simulated using a swing motor, and the effects of different cutting speeds for the actuator before and after rectification, as well as series-parallel capacitance on the power generation performance of the designed generator, were experimentally analyzed. This provides a potential solution to enhance the working time and working range of amphibious robots. Full article
(This article belongs to the Section Ocean Engineering)
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31 pages, 3715 KiB  
Review
Cutting Force—Vibration Interactions in Precise—and Micromilling Processes: A Critical Review on Prediction Methods
by Szymon Wojciechowski, Marcin Suszyński, Rafał Talar, Vit Černohlávek and Jan Štěrba
Materials 2025, 18(15), 3539; https://doi.org/10.3390/ma18153539 - 28 Jul 2025
Viewed by 327
Abstract
In recent years, much research has been devoted to the evaluation of physical phenomena and the technological effects of precise and micromilling processes. However, the available current literature lacks synthetic work covering the current state of the art regarding cutting force–tool displacement interactions [...] Read more.
In recent years, much research has been devoted to the evaluation of physical phenomena and the technological effects of precise and micromilling processes. However, the available current literature lacks synthetic work covering the current state of the art regarding cutting force–tool displacement interactions in precise and micromilling manufacturing systems. Therefore, this literature review aims to fill this research gap and focuses on the critical literature review regarding the current state of the art within the prediction methods of cutting forces and machining system’s displacements/vibrations during precise and micromilling techniques. In the first part, a currently available cutting force, as well as the static and dynamic machining system displacement models applied in precise and micromilling conditions are presented. In the next stage, a relationship between the geometrical elements of cut and generated cutting forces and tool displacements are discussed, based on the recent literature. A subsequent part concerns the formulation of the generalized analytical models for a prediction of cutting forces and vibrations during precise and micromilling conditions. In the last stage, the conclusions and outlook are formulated based on the conducted analysis of the literature. In this context, this paper constitutes a synthetic work presenting current trends in the prediction of precise milling and micromilling mechanics. Full article
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20 pages, 3474 KiB  
Article
Optimization of Structural Parameters for 304 Stainless Steel Specific Spiral Taps Based on Finite Element Simulation
by Jiajun Pi, Wenqiang Zhang and Hailong Yang
Machines 2025, 13(8), 655; https://doi.org/10.3390/machines13080655 - 26 Jul 2025
Viewed by 298
Abstract
To address the issues of large errors, low accuracy, and time-consuming simulations in finite element (FE) models of tapping processes, which hinder the identification of optimal structural parameters, this study integrates FE simulation with experimental testing to optimize the structural parameters of spiral [...] Read more.
To address the issues of large errors, low accuracy, and time-consuming simulations in finite element (FE) models of tapping processes, which hinder the identification of optimal structural parameters, this study integrates FE simulation with experimental testing to optimize the structural parameters of spiral taps specifically designed for stainless steel. Initially, single-factor experiments were conducted to analyze the influence of mesh parameters on experimental outcomes, leading to the identification of optimal mesh coefficients. Subsequently, the accuracy of the FE tapping simulation model was validated by comparing trends in axial force, torque, and chip morphology between simulations and actual tapping experiments. Orthogonal experimental design combined with entropy weight analysis and range analysis was then employed to conduct FE simulations. The results indicated that the optimal structural parameter combination is a helix angle of 43°, cone angle of 19°, and cutting edge relief amount of 0.18 mm. Finally, based on this combination, optimized spiral taps were manufactured and subjected to comparative performance testing. The results demonstrated significant improvements: the average maximum axial force decreased by 33.22%, average maximum torque decreased by 13.41%, average axial force decreased by 38.22%, and average torque decreased by 24.87%. Error analysis comparing corrected simulation results with actual tapping tests revealed axial force and torque error rates of 5.04% and 0.24%, respectively. Full article
(This article belongs to the Section Machine Design and Theory)
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17 pages, 2223 KiB  
Article
An Investigation on the Effect of Mango Seed and Pongamia Oil-Based Cutting Fluids on Surface Morphology During Turning of AISI 304 Steel
by Aneesh Mishra, Vineet Dubey, Deepak K. Prajapati, Usha Sharma, Siddharth Yadav and Anuj Kumar Sharma
Lubricants 2025, 13(8), 325; https://doi.org/10.3390/lubricants13080325 - 25 Jul 2025
Viewed by 313
Abstract
In today’s industrial applications, cutting fluids have attained prime importance due to their all-round features, including increase of tool life by lubrication of the tool at the tool–workpiece interface. This study compares the effects of mango seed oil and pongamia oil on cutting [...] Read more.
In today’s industrial applications, cutting fluids have attained prime importance due to their all-round features, including increase of tool life by lubrication of the tool at the tool–workpiece interface. This study compares the effects of mango seed oil and pongamia oil on cutting force and surface morphology during the turning of AISI 304 steel. The design of experiments was applied using Taguchi’s method with an L9 array of experiments. During the experiment, it was discovered that mango seed and pongamia-based cutting fluid exhibited the lowest contact angles of 22.1° and 24.4°, respectively, at a 97:3 volumetric concentration of deionized water and eco-friendly oil. The use of mango seed oil as a cutting fluid with MQL (Minimum Quantity Lubrication) resulted in the lowest surface roughness of 0.809 µm, compared to 0.921 µm with pongamia-based cutting fluid. The cutting force was reduced by a maximum of 28.68% using mango seed-based cutting fluid, compared to pongamia-based cutting fluid. ANOVA analysis revealed that feed rate had the maximum influence on the optimization of output parameters for mango seed cutting fluid. For pongamia-based cutting fluid, feed rate had the maximum influence on cutting force, while the depth of cut had the strongest influence on surface roughness. Full article
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