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2,137 Results Found

  • Article
  • Open Access
8 Citations
3,385 Views
15 Pages

25 April 2021

An analysis of forces acting in the peripheral up-milling of particleboard is presented. First, a novel method of high-frequency piezoelectric force signal treatment is proposed and used to separate the original force signal from the vibrations of th...

  • Review
  • Open Access
71 Citations
13,868 Views
26 Pages

Cutting Forces Assessment in CNC Machining Processes: A Critical Review

  • Vitor F. C. Sousa,
  • Francisco J. G. Silva,
  • José S. Fecheira,
  • Hernâni M. Lopes,
  • Rui Pedro Martinho,
  • Rafaela B. Casais and
  • Luís Pinto Ferreira

13 August 2020

Machining processes remain an unavoidable technique in the production of high-precision parts. Tool behavior is of the utmost importance in machining productivity and costs. Tool performance can be assessed by the roughness left on the machined surfa...

  • Article
  • Open Access
11 Citations
3,193 Views
17 Pages

20 May 2023

In the present study, the impact of cutting-edge microgeometry on the cutting forces in the finish milling of a 7075-aluminium alloy was analysed. The influence of selected values of the rounding radius of cutting edge, and the size of the margin wid...

  • Article
  • Open Access
7 Citations
3,257 Views
14 Pages

Cutting Forces during Inconel 718 Orthogonal Turn-Milling

  • Agata Felusiak-Czyryca,
  • Marek Madajewski,
  • Paweł Twardowski and
  • Martyna Wiciak-Pikuła

16 October 2021

Inconel 718 is a material often used in the aerospace and marine industries due to its properties and ability to work in harsh environments. However, its machining is difficult, and therefore methods are sought to facilitate this process. One of such...

  • Article
  • Open Access
12 Citations
3,338 Views
16 Pages

Abrasive Waterjet (AWJ) Forces—Indicator of Cutting System Malfunction

  • Libor M. Hlaváč,
  • Damian Bańkowski,
  • Daniel Krajcarz,
  • Adam Štefek,
  • Martin Tyč and
  • Piotr Młynarczyk

29 March 2021

Measurements enabling the online monitoring of the abrasive waterjet (AWJ) cutting process are still under development. This paper presents an experimental method which can be applicable for the evaluation of the AWJ cutting quality through the measu...

  • Article
  • Open Access
4 Citations
2,225 Views
13 Pages

Percentage Ratios of Cutting Forces during High-Reed Face Milling

  • Martin Reznicek,
  • Cyril Horava and
  • Martin Ovsik

31 December 2022

This research paper is concerned with the experimental study of high-feed end milling of 1.4541 (X6CrNiTi18-10) stainless steel with replaceable cermet plates. Several machining operations were performed under different cutting conditions. The variab...

  • Article
  • Open Access
9 Citations
3,426 Views
15 Pages

23 August 2024

This study investigates the influence of various tool coatings, cutting speeds, and feed per tooth values on cutting forces during the CNC milling of Medium Density Fiberboard (MDF). The coatings tested include reference, TripleSi, Hyperlox, DLC, and...

  • Article
  • Open Access
3 Citations
2,017 Views
18 Pages

Laboratory-Scale Limestone Rock Linear Cutting Tests with a Conical Pick: Predicting Optimal Cutting Conditions from Tool Forces

  • Han-eol Kim,
  • Sung-pil Hwang,
  • Wan-kyu Yoo,
  • Woo-seok Kim,
  • Chang-yong Kim and
  • Han-kyu Yoo

3 September 2024

This study introduces a simplified method for predicting the optimal cutting conditions to maximize excavation efficiency based on tool forces. A laboratory-scale linear rock-cutting test was conducted using a conical pick on Finike limestone. The to...

  • Article
  • Open Access
27 Citations
4,397 Views
21 Pages

Experimental Investigation and Statistical Evaluation of Optimized Cutting Process Parameters and Cutting Conditions to Minimize Cutting Forces and Shape Deviations in Al6026-T9

  • Muhammad Abas,
  • Bashir Salah,
  • Qazi Salman Khalid,
  • Iftikhar Hussain,
  • Abdur Rehman Babar,
  • Rashid Nawaz,
  • Razaullah Khan and
  • Waqas Saleem

29 September 2020

Precise, economical and sustainable cutting operations are highly desirable in the advanced manufacturing environment. For this aim, the present study investigated the influence of cutting parameters (i.e., the cutting speed (c), feed rate (f), depth...

  • Article
  • Open Access
2 Citations
2,239 Views
21 Pages

Study of Cutting Forces in Drilling of Aluminum Alloy 2024-T351

  • Răzvan Sebastian Crăciun,
  • Virgil Gabriel Teodor,
  • Nicușor Baroiu,
  • Viorel Păunoiu and
  • Georgiana-Alexandra Moroșanu

20 December 2024

Duralumin 2024-T351 is an alloy characterized by a good mechanical strength, relatively high hardness and corrosion resistance frequently used in the aeronautical, automotive, defense etc. industries. In this paper, the variation of axial forces and...

  • Feature Paper
  • Article
  • Open Access
6 Citations
3,767 Views
21 Pages

23 March 2021

One of the main issues related to robotic deburring is that the tool can get damaged or stopped when the burr thickness exceeds a certain threshold. The aim of this work is to devise a mechanism that can reduce cutting forces automatically, in the ev...

  • Article
  • Open Access
12 Citations
7,563 Views
11 Pages

The traditional analytical cutting force prediction method for ball-end milling ignores the effect of the inclination angle on cutting forces. In this paper, a new experimental method for cutting force prediction methods considering the inclination a...

  • Proceeding Paper
  • Open Access
1 Citations
564 Views
9 Pages

7 November 2025

Despite the digital era and the emergence of simplified production paradigms enabled by digital twin technology, traditional manufacturing processes like lathe machining are invaluable because of their ability to meet various and multiple needs relia...

  • Article
  • Open Access
16 Citations
3,801 Views
21 Pages

Upgraded Kalman Filtering of Cutting Forces in Milling

  • Giovanni Totis,
  • Zoltan Dombovari and
  • Marco Sortino

21 September 2020

Advanced piezoelectric dynamometers with a wide frequency bandwidth are required for cutting force measurement in high-speed milling and micromilling applications. In many applications, the signal bandwidth is limited by the dynamic response of the m...

  • Article
  • Open Access
14 Citations
4,739 Views
16 Pages

3D-FEM Approach of AISI-52100 Hard Turning: Modelling of Cutting Forces and Cutting Condition Optimization

  • Anastasios Tzotzis,
  • Nikolaos Tapoglou,
  • Rajesh Kumar Verma and
  • Panagiotis Kyratsis

20 January 2022

In the present study, a 3D finite element (FE) model for machining AISI-52100 steel was proposed, with respect to three levels of cutting speed (100 m/min, 150 m/min and 200 m/min), feed (0.08 mm/rev, 0.11 mm/rev and 0.14 mm/rev), depth of cut (0.20...

  • Article
  • Open Access
3 Citations
942 Views
16 Pages

1 August 2025

Barrel tools are increasingly used in high-precision machining of free-form surfaces. However, limited studies evaluate their performance specifically on spherical geometries, where tool–surface contact characteristics differ significantly. Und...

  • Article
  • Open Access
16 Citations
3,825 Views
31 Pages

2 March 2020

This study presents a method of controlling robots based on fuzzy logic to eliminate the effect of uncertainties that are generated by the cutting forces in milling process. The common method to control industrial robots is based on the robot dynamic...

  • Article
  • Open Access
1 Citations
772 Views
14 Pages

12 August 2025

This article presents an analysis and the modeling of cutting forces in the process of oscillation milling of side surfaces of workpieces made of hardened steel. In addition, the impact of the oscillation machining method on cutting forces was analyz...

  • Article
  • Open Access
2 Citations
1,415 Views
15 Pages

11 December 2024

This article examines the effect of the number of inserts in a milling head on cutting forces during machining and the resulting surface roughness. An experimental study was used to compare results using different insert configurations while maintain...

  • Article
  • Open Access
3 Citations
684 Views
18 Pages

8 January 2026

The shift toward digital and smart manufacturing requires an accurate prediction of cutting behavior, such as cutting forces. Controlling cutting forces in machining is important for maintaining product quality, particularly in steels such as X5CrNi1...

  • Article
  • Open Access
13 Citations
1,834 Views
17 Pages

19 January 2024

This paper presents a study of the total cutting force used and selected parameters of the geometric structure of the surface (e.g., Sa, Sz) during the end milling process of NiTi alloy. The input parameters included are cutting speed (vc), feed per...

  • Article
  • Open Access
2 Citations
2,032 Views
27 Pages

Experimental Analysis of Effect of Machined Material on Cutting Forces during Drilling

  • Josef Sklenička,
  • Jan Hnátík,
  • Jaroslava Fulemová,
  • Miroslav Gombár,
  • Alena Vagaská and
  • Aneta Jirásko

6 June 2024

Current research studies devoted to cutting forces in drilling are oriented toward predictive model development, however, in the case of mechanistic models, the material effect on the drilling process itself is mostly not considered. This research st...

  • Article
  • Open Access
3 Citations
1,691 Views
13 Pages

8 May 2024

The authors present the results of laboratory tests analysing the impact of selected cutting data and tool geometry on surface quality, chip type and cutting forces in the process of orthogonal turning of sintered cobalt. The selected cutting data ar...

  • Article
  • Open Access
7 Citations
2,690 Views
19 Pages

Investigation and Statistical Analysis for Optimizing Surface Roughness, Cutting Forces, Temperature, and Productivity in Turning Grey Cast Iron

  • Magdy M. El Rayes,
  • Adel T. Abbas,
  • Abdulhamid A. Al-Abduljabbar,
  • Adham E. Ragab,
  • Faycal Benyahia and
  • Ahmed Elkaseer

10 June 2023

This paper investigated the influence of cutting parameters, including feed rate, cutting speed, tool nose radius, and wet or dry cutting conditions, on the resultant force, cutting edge/workpiece temperature, and surface roughness when turning grey...

  • Article
  • Open Access
6 Citations
5,682 Views
14 Pages

Specific Cutting Forces of Isotropic and Orthotropic Engineered Wood Products by Round Shape Machining

  • Giacomo Goli,
  • Rémi Curti,
  • Bertrand Marcon,
  • Antonio Scippa,
  • Gianni Campatelli,
  • Rocco Furferi and
  • Louis Denaud

18 December 2018

The set-up of machining parameters for non-ferric materials such as wood and wood-based materials is not yet defined on a scientific basis. In this paper, a new rapid experimental method to assess the specific cutting coefficients when routing isotro...

  • Article
  • Open Access
49 Citations
4,392 Views
12 Pages

Optimization of Machining Parameters to Minimize Cutting Forces and Surface Roughness in Micro-Milling of Mg13Sn Alloy

  • Ali Ercetin,
  • Kubilay Aslantaş,
  • Özgür Özgün,
  • Mustafa Perçin and
  • Manjunath Patel Gowdru Chandrashekarappa

12 August 2023

This comprehensive study investigates the micro-milling of a Mg13Sn alloy, a material of considerable interest in various high-precision applications, such as biomedical implants. The main objective of the study was to explore the optimizations of va...

  • Article
  • Open Access
18 Citations
2,885 Views
22 Pages

26 March 2021

This article describes issues related to the machining of parts made of sintered nickel-cobalt alloy. Longitudinal turning with a CBN (cubic boron nitride) tool was analyzed. The results of experiments showed the influence of cutting parameters in th...

  • Article
  • Open Access
56 Citations
5,122 Views
22 Pages

24 June 2020

Cutting force in the machining process of SiCp/Al particle reinforced metal matrix composite is affected by several factors. Obtaining an effective mathematical model for the cutting force is challenging. In that respect, the second-order model of cu...

  • Article
  • Open Access
20 Citations
4,990 Views
16 Pages

12 October 2021

The significance of the micro-geometries on the cutting edge is known from numerous studies conducted in the past. However, the effect of micro-geometry on the wiper facet (also called the wiper edge) is not known. Hence, this paper investigates the...

  • Article
  • Open Access
4 Citations
1,346 Views
17 Pages

Hardox 500 is a special low-alloy, martensitic steel possessing extraordinary wear resistance, high hardness, and high ductility; thus, it has been widely used in many industrial applications. Nevertheless, this type of steel has a low machinability...

  • Article
  • Open Access
3 Citations
3,258 Views
14 Pages

Analysis of Cutting Forces in Cross-Sawing of Wood: A Study of Sintered Carbide and High-Speed Steel Blades

  • Jozef Krilek,
  • Ján Melicherčík,
  • Tomáš Kuvik,
  • Ján Kováč,
  • Arkadiusz Gendek,
  • Monika Aniszewska and
  • Jan Mareček

9 July 2023

This research deals with the processing of wood using a circular saw, which is associated with several risks and factors that affect the wood-splitting process. One of them is the wear of the teeth of the saw blade that change the magnitude of the cu...

  • Article
  • Open Access
14 Citations
2,325 Views
19 Pages

2 December 2022

This paper reports the results of measurements of cutting forces and delamination in drilling of Glass-Fiber-Reinforced Polymer (GFRP) composites. Four different types of GFRP composites were tested, made by a different manufacturing method and had a...

  • Article
  • Open Access
1,414 Views
19 Pages

Cutting force is a critical indicator reflecting the interaction between the cutting tool and the workpiece in machining processes. Conventional measurement methods using dynamometers are accurate but costly and challenging for real-time applications...

  • Article
  • Open Access
2 Citations
1,051 Views
27 Pages

6 June 2025

This article explores how alloy composition, hardness, and machining parameters can affect the cutting forces encountered in aluminum–lithium (Al-Li)-based alloys. By analyzing Cu and Cu with Sc additions to Al-Li alloys and exposing them to va...

  • Article
  • Open Access
2 Citations
708 Views
13 Pages

15 October 2025

Wood–plastic composite (WPC) is being increasingly adopted in construction and furniture applications due to its durability and recyclability. This study investigates face-milling responses—resultant cutting force and cutting temperature&...

  • Article
  • Open Access
7 Citations
4,446 Views
15 Pages

Online Tool Wear Monitoring by the Analysis of Cutting Forces in Transient State for Dry Machining of Ti6Al4V Alloy

  • Yezika Sánchez Hernández,
  • F. Javier Trujillo Vilches,
  • Carolina Bermudo Gamboa and
  • Lorenzo Sevilla Hurtado

17 September 2019

In this work, the analysis of the cutting speed and feed rate influence on tool wear and cutting forces in Ti6Al4V alloy dry machining is presented. The study has been focused on the machining in a transient state. The tool wear mechanisms, tool wear...

  • Article
  • Open Access
19 Citations
5,124 Views
19 Pages

15 January 2023

In this paper, the responses of machined surface roughness and milling tool cutting forces under the different milling processing parameters (cutting speed v, feed rate f, and axial cutting depth ap) are experimentally investigated to meet the increa...

  • Article
  • Open Access
36 Citations
7,124 Views
13 Pages

19 November 2018

In the milling process, cutting forces contain key information about the machining process status in terms of workpiece quality and tool condition. On-line cutting force measurement is key for machining condition monitoring and machined surface quali...

  • Article
  • Open Access
1 Citations
1,399 Views
21 Pages

28 April 2025

To ensure high quality of the machined surface, various methods are used to assess the turning process. This process can be monitored using indirect techniques, such as measuring cutting forces and recording acoustic emission (AE) signals, which help...

  • Article
  • Open Access
20 Citations
5,314 Views
15 Pages

Cutting Forces and Chip Shaping When Finish Turning of 17-4 PH Stainless Steel under Dry, Wet, and MQL Machining Conditions

  • Kamil Leksycki,
  • Eugene Feldshtein,
  • Joanna Lisowicz,
  • Roman Chudy and
  • Roland Mrugalski

3 September 2020

This paper analyses three components of total cutting force and chip shape changes when finish turning 17-4 PH (precipitation hardening) stainless steel. A Finite Element Method (FEM) simulation of cutting forces was also performed using the Johnson&...

  • Article
  • Open Access
49 Citations
2,820 Views
22 Pages

Production of Workpieces from Martensitic Stainless Steel Using Electron-Beam Surfacing and Investigation of Cutting Forces When Milling Workpieces

  • Nikita V. Martyushev,
  • Victor N. Kozlov,
  • Mengxu Qi,
  • Vadim S. Tynchenko,
  • Roman V. Kononenko,
  • Vladimir Yu. Konyukhov and
  • Denis V. Valuev

22 June 2023

The aim of this study was to investigate cutting force when milling 40 × 13 stainless steel samples obtained via electron-beam surfacing. The samples were obtained by surfacing the wire made from the martensitic 40 × 13 stainless steel. T...

  • Article
  • Open Access
6 Citations
3,844 Views
15 Pages

The residual stress state of the machined sub-surface influences the service quality indicators of a component, such as fatigue life, tribological properties, and distortion. During machining, the radius of the cutting edge changes due to tool wear....

  • Article
  • Open Access
5 Citations
3,195 Views
30 Pages

Role of Li and Sc Additions and Machining Conditions on Cutting Forces on Milling Behavior of A7075-Based Alloys

  • Ali Tahmasbi,
  • Jean Brice Mandatsy Moungomo,
  • Agnes M. Samuel,
  • Yasser Zedan,
  • Victor Songmene and
  • Fawzy H. Samuel

The present study focuses on the dry and wet end milling of three distinct Aluminum 7075 alloys: A7075, A7075–Sc (with a 0.18% Sc addition), and A7075–Li–Sc (containing 2.2% Li and 0.18% Sc additions). The main objective is to explo...

  • Feature Paper
  • Article
  • Open Access
59 Citations
10,192 Views
14 Pages

24 August 2016

In this paper, machining aeronautical aluminum alloy AA2024-T351 in dry conditions was investigated. Cutting forces, chip segmentation, and built-up edge formation were analyzed. Machining tests revealed that the chip formation process depends on cut...

  • Article
  • Open Access
444 Views
23 Pages

Evaluation of Regression Models for Predicting Cutting Forces Based on Spindle Speed, Feed Speed and Milling Strategy During MDF Board Milling

  • Tomáš Čuchor,
  • Peter Koleda,
  • Ján Šustek,
  • Lukáš Štefančin,
  • Richard Kminiak,
  • Pavol Koleda and
  • Zuzana Vyhnáliková

25 March 2026

This study investigates the influence of selected technical and technological parameters on cutting forces and power consumption during the milling of medium-density fibreboards. Unlike previous studies that focus primarily on force measurement, this...

  • Article
  • Open Access
5 Citations
3,691 Views
23 Pages

CNC Edge Finishing of Granite: Effect of Machining Conditions on Part Quality, Cutting Forces, and Particle Emissions

  • Haithem Bahri,
  • Victor Songmene,
  • Jules Kouam,
  • Agnes Marie Samuel and
  • Fawzy Hosny Samuel

29 October 2021

Edge finishing is a shaping process that is extremely important in the granite and marble processing industries. It does not only shape the edge but also makes it shiny and durable. However, this process generates dust (fine and ultrafine particles)...

  • Article
  • Open Access
360 Views
35 Pages

31 March 2026

Rotational turning is a hybrid machining process that combines features of milling and conventional turning, resulting in altered chip formation and force generation mechanisms. Despite its technological relevance, the predictive modeling of cutting...

  • Article
  • Open Access
11 Citations
4,143 Views
23 Pages

10 June 2025

This study focuses on optimizing machining parameters in the micro-milling of AlSi10Mg aluminum alloy produced via the powder bed fusion additive manufacturing process. Although additive manufacturing enables complex geometries and minimizes material...

  • Article
  • Open Access
18 Citations
5,447 Views
13 Pages

Instantaneous Cutting Force Variability in Chainsaws

  • Adam Maciak,
  • Magda Kubuśka and
  • Tadeusz Moskalik

22 October 2018

Chainsaws with chipper-type chains are widely used in timber harvesting. While existing research on such saws assumes a continuous cutting process, the objectives of the present study were to determine whether or not that is true, as well as to measu...

  • Article
  • Open Access
9 Citations
2,644 Views
13 Pages

16 October 2022

Graphite/polymer composites are brittle materials, and tool wear, which has a significant impact on the quality of the machined surface of the material, is very serious during the cutting process. In general, the magnitude of the cutting force direct...

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