An analysis of forces acting in the peripheral up-milling of particleboard is presented. First, a novel method of high-frequency piezoelectric force signal treatment is proposed and used to separate the original force signal from the vibrations of th...
Machining processes remain an unavoidable technique in the production of high-precision parts. Tool behavior is of the utmost importance in machining productivity and costs. Tool performance can be assessed by the roughness left on the machined surfa...
In the present study, the impact of cutting-edge microgeometry on the cutting forces in the finish milling of a 7075-aluminium alloy was analysed. The influence of selected values of the rounding radius of cutting edge, and the size of the margin wid...
Inconel 718 is a material often used in the aerospace and marine industries due to its properties and ability to work in harsh environments. However, its machining is difficult, and therefore methods are sought to facilitate this process. One of such...
Measurements enabling the online monitoring of the abrasive waterjet (AWJ) cutting process are still under development. This paper presents an experimental method which can be applicable for the evaluation of the AWJ cutting quality through the measu...
This research paper is concerned with the experimental study of high-feed end milling of 1.4541 (X6CrNiTi18-10) stainless steel with replaceable cermet plates. Several machining operations were performed under different cutting conditions. The variab...
This study investigates the influence of various tool coatings, cutting speeds, and feed per tooth values on cutting forces during the CNC milling of Medium Density Fiberboard (MDF). The coatings tested include reference, TripleSi, Hyperlox, DLC, and...
This study introduces a simplified method for predicting the optimal cutting conditions to maximize excavation efficiency based on tool forces. A laboratory-scale linear rock-cutting test was conducted using a conical pick on Finike limestone. The to...
Precise, economical and sustainable cutting operations are highly desirable in the advanced manufacturing environment. For this aim, the present study investigated the influence of cutting parameters (i.e., the cutting speed (c), feed rate (f), depth...
Duralumin 2024-T351 is an alloy characterized by a good mechanical strength, relatively high hardness and corrosion resistance frequently used in the aeronautical, automotive, defense etc. industries. In this paper, the variation of axial forces and...
One of the main issues related to robotic deburring is that the tool can get damaged or stopped when the burr thickness exceeds a certain threshold. The aim of this work is to devise a mechanism that can reduce cutting forces automatically, in the ev...
The traditional analytical cutting force prediction method for ball-end milling ignores the effect of the inclination angle on cutting forces. In this paper, a new experimental method for cutting force prediction methods considering the inclination a...
Despite the digital era and the emergence of simplified production paradigms enabled by digital twin technology, traditional manufacturing processes like lathe machining are invaluable because of their ability to meet various and multiple needs relia...
Advanced piezoelectric dynamometers with a wide frequency bandwidth are required for cutting force measurement in high-speed milling and micromilling applications. In many applications, the signal bandwidth is limited by the dynamic response of the m...
In the present study, a 3D finite element (FE) model for machining AISI-52100 steel was proposed, with respect to three levels of cutting speed (100 m/min, 150 m/min and 200 m/min), feed (0.08 mm/rev, 0.11 mm/rev and 0.14 mm/rev), depth of cut (0.20...
Barrel tools are increasingly used in high-precision machining of free-form surfaces. However, limited studies evaluate their performance specifically on spherical geometries, where tool–surface contact characteristics differ significantly. Und...
This study presents a method of controlling robots based on fuzzy logic to eliminate the effect of uncertainties that are generated by the cutting forces in milling process. The common method to control industrial robots is based on the robot dynamic...
This article presents an analysis and the modeling of cutting forces in the process of oscillation milling of side surfaces of workpieces made of hardened steel. In addition, the impact of the oscillation machining method on cutting forces was analyz...
This article examines the effect of the number of inserts in a milling head on cutting forces during machining and the resulting surface roughness. An experimental study was used to compare results using different insert configurations while maintain...
The shift toward digital and smart manufacturing requires an accurate prediction of cutting behavior, such as cutting forces. Controlling cutting forces in machining is important for maintaining product quality, particularly in steels such as X5CrNi1...
This paper presents a study of the total cutting force used and selected parameters of the geometric structure of the surface (e.g., Sa, Sz) during the end milling process of NiTi alloy. The input parameters included are cutting speed (vc), feed per...
Current research studies devoted to cutting forces in drilling are oriented toward predictive model development, however, in the case of mechanistic models, the material effect on the drilling process itself is mostly not considered. This research st...
The authors present the results of laboratory tests analysing the impact of selected cutting data and tool geometry on surface quality, chip type and cutting forces in the process of orthogonal turning of sintered cobalt. The selected cutting data ar...
This paper investigated the influence of cutting parameters, including feed rate, cutting speed, tool nose radius, and wet or dry cutting conditions, on the resultant force, cutting edge/workpiece temperature, and surface roughness when turning grey...
The set-up of machining parameters for non-ferric materials such as wood and wood-based materials is not yet defined on a scientific basis. In this paper, a new rapid experimental method to assess the specific cutting coefficients when routing isotro...
This comprehensive study investigates the micro-milling of a Mg13Sn alloy, a material of considerable interest in various high-precision applications, such as biomedical implants. The main objective of the study was to explore the optimizations of va...
This article describes issues related to the machining of parts made of sintered nickel-cobalt alloy. Longitudinal turning with a CBN (cubic boron nitride) tool was analyzed. The results of experiments showed the influence of cutting parameters in th...
Cutting force in the machining process of SiCp/Al particle reinforced metal matrix composite is affected by several factors. Obtaining an effective mathematical model for the cutting force is challenging. In that respect, the second-order model of cu...
The significance of the micro-geometries on the cutting edge is known from numerous studies conducted in the past. However, the effect of micro-geometry on the wiper facet (also called the wiper edge) is not known. Hence, this paper investigates the...
Hardox 500 is a special low-alloy, martensitic steel possessing extraordinary wear resistance, high hardness, and high ductility; thus, it has been widely used in many industrial applications. Nevertheless, this type of steel has a low machinability...
This research deals with the processing of wood using a circular saw, which is associated with several risks and factors that affect the wood-splitting process. One of them is the wear of the teeth of the saw blade that change the magnitude of the cu...
This paper reports the results of measurements of cutting forces and delamination in drilling of Glass-Fiber-Reinforced Polymer (GFRP) composites. Four different types of GFRP composites were tested, made by a different manufacturing method and had a...
Cutting force is a critical indicator reflecting the interaction between the cutting tool and the workpiece in machining processes. Conventional measurement methods using dynamometers are accurate but costly and challenging for real-time applications...
This article explores how alloy composition, hardness, and machining parameters can affect the cutting forces encountered in aluminum–lithium (Al-Li)-based alloys. By analyzing Cu and Cu with Sc additions to Al-Li alloys and exposing them to va...
Wood–plastic composite (WPC) is being increasingly adopted in construction and furniture applications due to its durability and recyclability. This study investigates face-milling responses—resultant cutting force and cutting temperature&...
In this work, the analysis of the cutting speed and feed rate influence on tool wear and cutting forces in Ti6Al4V alloy dry machining is presented. The study has been focused on the machining in a transient state. The tool wear mechanisms, tool wear...
In this paper, the responses of machined surface roughness and milling tool cutting forces under the different milling processing parameters (cutting speed v, feed rate f, and axial cutting depth ap) are experimentally investigated to meet the increa...
In the milling process, cutting forces contain key information about the machining process status in terms of workpiece quality and tool condition. On-line cutting force measurement is key for machining condition monitoring and machined surface quali...
To ensure high quality of the machined surface, various methods are used to assess the turning process. This process can be monitored using indirect techniques, such as measuring cutting forces and recording acoustic emission (AE) signals, which help...
This paper analyses three components of total cutting force and chip shape changes when finish turning 17-4 PH (precipitation hardening) stainless steel. A Finite Element Method (FEM) simulation of cutting forces was also performed using the Johnson&...
The aim of this study was to investigate cutting force when milling 40 × 13 stainless steel samples obtained via electron-beam surfacing. The samples were obtained by surfacing the wire made from the martensitic 40 × 13 stainless steel. T...
The residual stress state of the machined sub-surface influences the service quality indicators of a component, such as fatigue life, tribological properties, and distortion. During machining, the radius of the cutting edge changes due to tool wear....
The present study focuses on the dry and wet end milling of three distinct Aluminum 7075 alloys: A7075, A7075–Sc (with a 0.18% Sc addition), and A7075–Li–Sc (containing 2.2% Li and 0.18% Sc additions). The main objective is to explo...
In this paper, machining aeronautical aluminum alloy AA2024-T351 in dry conditions was investigated. Cutting forces, chip segmentation, and built-up edge formation were analyzed. Machining tests revealed that the chip formation process depends on cut...
This study investigates the influence of selected technical and technological parameters on cutting forces and power consumption during the milling of medium-density fibreboards. Unlike previous studies that focus primarily on force measurement, this...
Edge finishing is a shaping process that is extremely important in the granite and marble processing industries. It does not only shape the edge but also makes it shiny and durable. However, this process generates dust (fine and ultrafine particles)...
Rotational turning is a hybrid machining process that combines features of milling and conventional turning, resulting in altered chip formation and force generation mechanisms. Despite its technological relevance, the predictive modeling of cutting...
This study focuses on optimizing machining parameters in the micro-milling of AlSi10Mg aluminum alloy produced via the powder bed fusion additive manufacturing process. Although additive manufacturing enables complex geometries and minimizes material...
Chainsaws with chipper-type chains are widely used in timber harvesting. While existing research on such saws assumes a continuous cutting process, the objectives of the present study were to determine whether or not that is true, as well as to measu...
Graphite/polymer composites are brittle materials, and tool wear, which has a significant impact on the quality of the machined surface of the material, is very serious during the cutting process. In general, the magnitude of the cutting force direct...
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