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Processes, Volume 13, Issue 4

2025 April - 335 articles

Cover Story: The papers included in this Special Issue comprehensively explore the core principles driving industrial chemical processes, from a laboratory scale to industrial practice. By connecting theoretical approaches and practical applications, this Issue aims to draw attention to reaction kinetics, mass and heat transfer, and their roles in designing efficient industrial reactors. More specifically, this edition features advancements in chemical engineering, innovative reactor design, and enhanced process optimization techniques. By adopting a detailed approach and focusing on modern industrial challenges, the Issue serves as an essential resource for students, researchers, and professionals in the chemical and process industries seeking to deepen their knowledge and expertise. View this paper
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Articles (335)

  • Article
  • Open Access
1,005 Views
12 Pages

21 April 2025

This study introduces the innovative application of a vapor chamber to mitigate fuel freezing and temperature disparity in power generation cabins operating under extreme cold conditions. A vapor chamber was designed and implemented within a low-temp...

  • Article
  • Open Access
1 Citations
2,555 Views
19 Pages

Carbon Dioxide Capture by Alkaline Water with a Semi-Batch Column and Ultra-Fine Microbubble Generator

  • Samiya A. Almamari,
  • Salam K. Al-Dawery,
  • Saima Farooq,
  • Dalal H. Al Aisri,
  • Sumaya S. Alrahbi,
  • Aisha A. Al Fazari,
  • Hamed N. Harharah,
  • Ramzi H. Harharah,
  • Salim S. Al Alawi and
  • Gasim Hayder

21 April 2025

Increased emissions of carbon dioxide (CO2) from industrial activities are the main cause of the growing problem of global warming and climate change, highlighting the needs for efficient CO2 capture and storage (CCS) techniques. The present work aim...

  • Article
  • Open Access
8 Citations
1,152 Views
13 Pages

Study of Nickel–Chromium-Containing Ferroalloy Production

  • Assylbek Abdirashit,
  • Bauyrzhan Kelamanov,
  • Otegen Sariyev,
  • Dauren Yessengaliyev,
  • Aigerim Abilberikova,
  • Talgat Zhuniskaliyev,
  • Yerbol Kuatbay,
  • Magauiya Naurazbayev and
  • Alibek Nazargali

21 April 2025

This article presents the results of laboratory studies on the smelting of nickel–chromium-containing ferroalloys from low-grade nickel ores from Kazakhstan. X-ray phase analysis was performed on raw materials, which included quartz, nontronite...

  • Article
  • Open Access
5 Citations
1,630 Views
16 Pages

21 April 2025

A one-micron-thick pure zinc oxide (ZnO) and nitrogen-doped zinc oxide (N-ZnO) film were fabricated on p-type, pristine (non-porous), and porous gallium nitride (GaN) substrates using a radio frequency (RF) sputtering technique at room temperature. T...

  • Article
  • Open Access
2,186 Views
17 Pages

Pipeline Inspection Gauge Trap Integrity Estimation for Upcoming Pigging Activities on Midstream Pipeline

  • Marko Jarić,
  • Sanja Petronić,
  • Zagorka Brat,
  • Suzana Polić and
  • Ivana Vasović Maksimović

21 April 2025

This paper focuses on a midstream pipeline to help us develop a better understanding of Pipeline Inspection Gauge (PIG) operation. A methodological combination of non-destructive testing (NDT), non-destructive evaluation (NDE), and risk-based inspect...

  • Article
  • Open Access
1 Citations
2,021 Views
23 Pages

Carbon Footprint Analysis of Chemical Production: A Case Study of Blue Hydrogen Production

  • Eric Y. H. Chan,
  • Zulfan Adi Putra,
  • Raymond R. Tan,
  • Yoke Kin Wan and
  • Dominic C. Y. Foo

21 April 2025

Interest in hydrogen has grown as a means to decarbonize future energy systems. To maximize hydrogen’s potential as the main energy carrier, the infrastructure for hydrogen production, distribution, and storage needs to be designed and develope...

  • Article
  • Open Access
1,112 Views
14 Pages

21 April 2025

In order to prevent and control the problem of wellbore instability during the drilling process in shale formations, this study, based on the unique rheological properties, water solubility, and thermal stability of sodium alginate (SA), systematical...

  • Article
  • Open Access
3 Citations
967 Views
19 Pages

21 April 2025

In response to the special requirements for shale gas reservoir stimulation, a novel environmentally responsive fracturing fluid thickener was designed and developed in this paper. N,N-dimethylhexadecylallylammonium chloride (C16DMAAC), N-vinylpyrrol...

  • Review
  • Open Access
7 Citations
10,222 Views
31 Pages

Fructooligosaccharides: A Comprehensive Review on Their Microbial Source, Functional Benefits, Production Technology, and Market Prospects

  • Giancarlo Souza Dias,
  • Ana Carolina Vieira,
  • Gabriel Baioni e Silva,
  • Nicole Favero Simões,
  • Thais S. Milessi,
  • Larissa Santos Saraiva,
  • Michelle da Cunha Abreu Xavier,
  • Andreza Aparecida Longati,
  • Maria Filomena Andrade Rodrigues and
  • Rafael Firmani Perna
  • + 5 authors

21 April 2025

Fructooligosaccharides (FOSs) are carbohydrates of high nutritional value with various prebiotic properties. Optimizing their production process is of significant interest for expanding commercial-scale production. This review discusses the propertie...

  • Article
  • Open Access
1,310 Views
11 Pages

21 April 2025

Anthropogenic activities have been causing pollution in the environment and aquaculture activities via the contamination of heavy metals from industrial developments. As a result, this environmental pollution may cause health problems in humans. In t...

  • Article
  • Open Access
2 Citations
1,026 Views
11 Pages

Mechanical and Failure Properties of Deep Grouted Fractured Rock Under Real-Time Coupling of Temperature and Dynamic Load

  • Yuhao Jin,
  • Shuo Yang,
  • Hui Guo,
  • Lijun Han,
  • Lanying Huang,
  • Shanjie Su,
  • Pengcheng Huang,
  • Hao Shan and
  • Qian He

21 April 2025

Deep grouting rock engineering is faced with the dual influence of high temperature and dynamic load, which has become a hot issue in geotechnical engineering. This study analyzes the mechanical responses and failure properties of deep-grouted fractu...

  • Article
  • Open Access
1 Citations
749 Views
22 Pages

Optimal Configuration Method of Energy Routers in Active Distribution Network Considering Demand Response

  • Junqing Jia,
  • Tianyu Wu,
  • Jia Zhou,
  • Wenchao Cai,
  • Zehua Wang,
  • Junda Lu,
  • Chen Shao and
  • Jiaoxin Jia

20 April 2025

The energy router (ER) is a crucial component in smart distribution networks, and its optimal configuration is essential for enhancing the operational efficiency, economy, and security of the grid. However, existing research rarely considers both the...

  • Feature Paper
  • Article
  • Open Access
1 Citations
1,103 Views
24 Pages

20 April 2025

By-products generated in the agri-food industry are frequently regarded as waste, despite their significant potential for reutilization as valuable raw materials with both nutritional and functional properties. Nigella and flaxseed pomace, as rich so...

  • Article
  • Open Access
1 Citations
3,610 Views
25 Pages

20 April 2025

Dynamic scheduling for flexible job shops under machine breakdown is a complex and challenging problem due to its valuable application in real-life productions. However, prior studies have struggled to perform well in changeable scenarios. To address...

  • Article
  • Open Access
1,079 Views
17 Pages

Phosphoric Acid-Assisted Enzymatic Production of Water-Soluble Cellulosic Oligomers

  • Chiou-Yeong Saw,
  • David Agus Setiawan Wibisono and
  • Chi-Fai Chau

20 April 2025

Water-soluble cellulosic oligomers (WCOs) are increasingly recognized for their prebiotic benefits, but their efficient enzymatic production is hindered by the high crystallinity of cellulose, which limits enzyme accessibility. This study introduced...

  • Article
  • Open Access
1,095 Views
16 Pages

19 April 2025

On the basis of the theory of polyphase equilibrium and the utilization of the MetCal software platform (MetCal v7.81), we adopted the chemical equilibrium constant method and successfully constructed a multiphase equilibrium model and simulation sys...

  • Review
  • Open Access
1 Citations
1,958 Views
15 Pages

Food Defense in the Extra Neutral Alcohol Industry: Ensuring Safety Against Intentional Contaminations

  • Isabely Fernanda Pizarro,
  • Thayná Gomes Camargo Barbosa,
  • Marta Mitsui Kushida and
  • Eliana Setsuko Kamimura

19 April 2025

In this review article, the production of extra neutral alcohol was explored, a specific segment in the alcohol industry, aiming to fill knowledge gaps and provide information on the practical implementation of a Food Defense plan. The understanding...

  • Article
  • Open Access
819 Views
17 Pages

19 April 2025

Intelligent prediction, accurate diagnosis, and efficient repair of mechanical equipment faults are critical for ensuring production safety and enhancing efficiency in industrial processes. However, data scarcity and recognition efficiency remain sig...

  • Article
  • Open Access
759 Views
20 Pages

19 April 2025

This paper aims to solve the problems of poor mobility, passability, and stability in heavy-duty vehicles, and proposes an active suspension system control strategy based on position–force feedback optimal control to coordinately enhance vehicl...

  • Article
  • Open Access
704 Views
22 Pages

19 April 2025

Radioactive metal oxides are highly radioactive, hygroscopic spent fuel reprocessing products generally stored in container-sealed dry storage. During the storage process of metal oxides, a large amount of heat is generated due to radioactive decay,...

  • Article
  • Open Access
6 Citations
1,589 Views
18 Pages

Bearing Fault Diagnosis Based on Multiscale Lightweight Convolutional Neural Network

  • Yunhao Cui,
  • Zhihui Zhang,
  • Zhidan Zhong,
  • Jian Hou,
  • Zhiyong Chen,
  • Zhicheng Cai and
  • Jun-Hyun Kim

19 April 2025

Many bearing fault diagnosis methods often struggle to balance between adequate feature extraction and lightweight property, which makes it somewhat difficult to fulfill the accuracy and efficiency required for practical applications. To address this...

  • Article
  • Open Access
842 Views
20 Pages

19 April 2025

The dynamic characteristics of liquid with high viscosity impact on stagnant packing are investigated by a computational fluid dynamics (CFD) method. The three-dimensional model, employing the volume-of-fluid (VOF) approach, simulates the evolution o...

  • Article
  • Open Access
3 Citations
3,162 Views
13 Pages

Improving Stability of Biodiesel from 20% Free Fatty Acid Palm Oil with Tert-butylhydroquinone at Various Concentrations for 52 Weeks of Storage

  • Tunyaboon Laemthong,
  • Sarun Triwittayayont,
  • Netipon Sakulshah,
  • Chanin Khomlaem,
  • Nutchapon Chiarasumran,
  • Anusith Thanapimmetha,
  • Maythee Saisriyoot,
  • Wei-Cheng Wang,
  • Ya-Yu Chiang and
  • Penjit Srinophakun

19 April 2025

Overcoming the oxidation stability of biodiesel has been a significant challenge, especially after an extended storage period. To test a major factor affecting biodiesel quality, eight different conditions consisting of water at a concentration of 50...

  • Article
  • Open Access
2 Citations
959 Views
15 Pages

19 April 2025

This study investigates a dynamic regulation strategy for intelligent gas drainage negative pressure using a comprehensive approach involving numerical simulations, intelligent algorithms, and field experiments. In the numerical simulation component,...

  • Article
  • Open Access
1 Citations
1,048 Views
13 Pages

18 April 2025

This study investigates the effect of nanoscale zero-valent iron (NZVI) and sediment microbial fuel cells (SMFCs) on the three typical heavy metals’ (Pb, Cr and As) removal and stabilization. Results showed that the combined use of NZVI and SMF...

  • Article
  • Open Access
1 Citations
1,426 Views
18 Pages

Development of Oil-Free Lubricants for Cold Rolling of Low-Carbon Steel

  • Leon Jacobs,
  • Delphine Rèche,
  • Andreas Bán,
  • Valentina Colla,
  • Orlando Toscanelli,
  • Martin Raulf,
  • Martin Schlupp,
  • Bas Smeulders,
  • Mike Cook and
  • Wim Filemon

18 April 2025

Oil-in-water emulsions (O/W emulsions) are generally used to lubricate the cold rolling process of low-carbon steel. In addition to the obvious advantages of efficient lubrication and cooling of the process, there are also some disadvantages, mainly...

  • Article
  • Open Access
2 Citations
918 Views
21 Pages

18 April 2025

Shale gas development has made significant contributions to the increase in natural gas production capacity in recent years, particularly in promoting the transformation of the energy structure and enhancing energy autonomy. However, with the deepeni...

  • Article
  • Open Access
1 Citations
627 Views
19 Pages

Theory-Driven Multi-Output Prognostics for Complex Systems Using Sparse Bayesian Learning

  • Jing Yang,
  • Gangjin Huang,
  • Hao Liu,
  • Yunhe Ke,
  • Yuwei Lin and
  • Chengfeng Yuan

18 April 2025

Complex systems often face significant challenges in both efficiency and performance when making long-term degradation predictions. To address these issues, this paper proposes a predictive architecture based on multi-output sparse probabilistic mode...

  • Article
  • Open Access
9 Citations
2,215 Views
13 Pages

18 April 2025

Microbial electrolysis cells (MECs) represent a pioneering technology for sustainable hydrogen production by leveraging bioelectrochemical processes. This study investigates the performance of a single-chamber cathodic MEC, where a cation exchange me...

  • Article
  • Open Access
746 Views
14 Pages

18 April 2025

The use of supercritical carbon dioxide (SC-CO2) coiled tubing drilling technology for developing heavy oil and other special reservoirs offers significant advantages, including non-pollution of oil layers, prevention of clay swelling, avoidance of r...

  • Article
  • Open Access
1 Citations
1,775 Views
18 Pages

Machine Learning and Industrial Data for Veneer Quality Optimization in Plywood Manufacturing

  • Mario Ramos-Maldonado,
  • Felipe Gutiérrez,
  • Rodrigo Gallardo-Venegas,
  • Cecilia Bustos-Avila,
  • Eduardo Contreras and
  • Leandro Lagos

18 April 2025

The plywood industry is one of the most significant sub-sectors of the forestry industry and serves as a cornerstone of sustainable construction within a bioeconomy framework. Plywood is a panel composed of multiple layers of wood sheets bonded toget...

  • Article
  • Open Access
1 Citations
723 Views
10 Pages

Ecological Education—Design and Implementation of Burners Operating with Biofuels in Oxy-Thermal Processes for Industrial Furnaces

  • Adrian Ioana,
  • Lucian Paunescu,
  • Nicolae Constantin,
  • Augustin Semenescu and
  • Ionela Luminita Canuta (Bucuroiu)

17 April 2025

The last decades have offered new challenges to researchers worldwide through the problems our planet is facing both in the environmental protection field and the need to replace fossil fuels with new environmentally friendly alternatives. Bioenergy,...

  • Article
  • Open Access
1 Citations
1,125 Views
14 Pages

17 April 2025

As the energy consumption problem of an electric arc furnace (EAF) is becoming more and more prominent, improving the furnace charge resistivity becomes the key to reducing the energy consumption of metallurgical-grade silicon smelting. This study sy...

  • Article
  • Open Access
753 Views
25 Pages

17 April 2025

The utilization of hydrogen energy presents new opportunities for renewable energy integration, and the hybrid electricity–hydrogen synergy system exhibits significant potential for renewable energy accommodation and multi-scenario applications...

  • Article
  • Open Access
632 Views
23 Pages

17 April 2025

Active frequency response (AFR) plays a crucial role in addressing the challenge of insufficient frequency regulation caused by the spatiotemporal distribution of power grid frequency. However, power fluctuations in renewable energy sources impact th...

  • Article
  • Open Access
867 Views
20 Pages

Study on the Mechanism of High-Pressure Spraying of Water-Based Release Agent by External Mixing

  • Qian Zhang,
  • Ziyang Liu,
  • Yuhan Xu,
  • Lei Huang,
  • Dagui Wang,
  • Liai Chen and
  • Song Chen

17 April 2025

In the casting and stamping process of automobile, ship, aerospace, and other fields, improving the atomization quality of the spray release agent can effectively solve the problems of difficult film removal, low efficiency, and poor surface finish,...

  • Article
  • Open Access
556 Views
21 Pages

17 April 2025

The mechanical and fracture behaviours of rocks are largely influenced by the rock structure and existing flaws. To study the effects of bedding and holes on the mechanical and microfracture behaviour of layered limestone, numerical specimens based o...

  • Retraction
  • Open Access
482 Views
2 Pages

RETRACTED: Pan et al. Physical and Thermal Studies of Carbon-Enriched Silicon Oxycarbide Synthesized from Floating Plants. Processes 2019, 7, 794

  • Guan-Ting Pan,
  • Siewhui Chong,
  • Yi Jing Chan,
  • Timm Joyce Tiong,
  • Jun Wei Lim,
  • Chao-Ming Huang,
  • Pradeep Shukla and
  • Thomas Chung-Kuang Yang

17 April 2025

The journal retracts the article titled “Physical and Thermal Studies of Carbon-Enriched Silicon Oxycarbide Synthesized from Floating Plants” [...]

  • Article
  • Open Access
2 Citations
842 Views
13 Pages

Mechanical Strength Degradation in Deep Coal Seams Due to Drilling Fluid Invasion

  • Qin Zhang,
  • Weiliang Wang,
  • Mingming Zhu,
  • Yanbing Zhang,
  • Qingchen Wang,
  • Huan Sun and
  • Jiping She

17 April 2025

With the rapid development of the coalbed methane (CBM) industry in China, coal seam No. 8 of the Benxi Formation in the Ordos Basin has emerged as a key target for CBM development due to its abundant deep reserves. However, wellbore instability duri...

  • Article
  • Open Access
7 Citations
2,965 Views
22 Pages

Techno-Economic Analysis of Sustainable Hydrogen Production from Offshore Wind Farms: Two Italian Study Cases

  • Francesco Lanni,
  • Laura Serri,
  • Giovanni Manzini,
  • Riccardo Travaglini,
  • Francesco Superchi and
  • Alessandro Bianchini

17 April 2025

Renewable energy production is one of the pillars of the decarbonization process for the electricity system. The use of hydrogen can also contribute to the decarbonisation of industrial sectors such as chemicals, steel production, heavy industry, and...

  • Article
  • Open Access
1 Citations
1,072 Views
15 Pages

Retention and Antimicrobial Activity of Alginate-Encapsulated Bioactive Compounds from Leaves and Fruits of Myrtle (Myrtus communis L.)

  • Daniela Cvitković,
  • Jasna Mrvčić,
  • Erika Dobroslavić,
  • Verica Dragović-Uzelac and
  • Sandra Balbino

17 April 2025

Myrtle (Myrtus communis L.) is a rich source of bioactive compounds and nutraceuticals of different polarities obtained from different parts of the plant, whose synergistic effect could be harnessed through the formulation of capsules. The aim of thi...

  • Article
  • Open Access
1 Citations
695 Views
13 Pages

17 April 2025

Precise evaluation of flotation performance facilitates process optimization and separation efficiency enhancement, while bubble load quantification emerges as a critical diagnostic tool increasingly recognized within mineral processing research. Thi...

  • Article
  • Open Access
4 Citations
1,148 Views
15 Pages

Synergistic Removal of Hazardous Dyes Using a Clay/Carbon Composite Derived from Spent Bleaching Earth: Optimization Using Response Surface Methodology

  • Freeman Madhau,
  • Zhenjun Wu,
  • Yahui Shi,
  • Dongli Guo,
  • Dongjin Wan,
  • Shepherd Tichapondwa,
  • Yangyang Wang,
  • Bright Chisadza and
  • Beibei Zhu

17 April 2025

Industrial wastewater contains complex pollutants, including toxic dyes, necessitating effective and sustainable remediation strategies. Conventional treatment methods often struggle to remove multiple dyes simultaneously, underscoring the need for i...

  • Article
  • Open Access
1 Citations
694 Views
25 Pages

Mechanism of Enhanced Control and Technological Application of Surrounding Rock Anchoring in Fully Mechanized Caving Face of Extra-Thick Coal Seams

  • Deqiu Wang,
  • Fulian He,
  • Dongdong Chen,
  • Marc Bascompta,
  • Xiao Wang,
  • Chenyu Xu,
  • Bingquan Liu and
  • Wang Tian

17 April 2025

With respect to the problem of the anchorage failure of a broken roof in the roadway of extra-thick coal seams by using a traditional unconstrained pushing anchoring agent, a new anchoring agent installation technology with a push–pull device w...

  • Article
  • Open Access
1 Citations
1,184 Views
22 Pages

Efficient Design of Three-Dimensional Well Trajectories with Formation Constraints and Optimization

  • Xueying Wang,
  • Jie Zheng,
  • Jianmin Wang,
  • Yibing Yu,
  • Xi Wang and
  • Feifei Zhang

17 April 2025

Current methods for designing three-dimensional trajectories rarely account for complex formation constraints, focusing primarily on geometric relationships. However, trajectory adjustments are often necessary during drilling operations. These field...

  • Article
  • Open Access
1,173 Views
22 Pages

Comparison of Fixed Switching Frequency FCS-MPC Strategies Applied to a Multilevel Converter: A Case Study of a Hybrid Cascade Converter Based on 2L-VSI and H-Bridge Converters

  • Mauricio E. Arévalo,
  • Roberto O. Ramírez,
  • Carlos R. Baier,
  • Felipe A. Villarroel,
  • José R. Espinoza and
  • Fernando P. Urra-González

17 April 2025

This paper evaluates the performance of strategies based on finite-control-set model predictive control (FCS-MPC) aimed at reducing or fixing the converter switching frequency or decreasing the spread of the harmonic spectrum in multilevel hybrid cas...

  • Article
  • Open Access
3 Citations
1,619 Views
24 Pages

Mechanism and Experimental Research on Rock Breaking by Cutting Teeth of High-Speed PDC Drill Bit

  • Zhe Wang,
  • Chunsheng Wang,
  • Shaobo Feng,
  • Ning Li,
  • Zhi Zhang and
  • Yuguang Fan

16 April 2025

In order to study the breaking mechanism of rock of high-speed PDC drill bits, improve the cutting efficiency of cutting teeth, and reduce the wear of cutting teeth, the rock-breaking process of PDC cutting teeth is simulated based on mechanical theo...

  • Article
  • Open Access
1 Citations
1,168 Views
28 Pages

Comparative Analysis of Binarization Approaches for Automated Dye Penetrant Testing

  • Peter Josef Haupts,
  • Hammoud Al-Joumaa,
  • Loui Al-Shrouf and
  • Mohieddine Jelali

16 April 2025

This paper presents a comparative study of binarization techniques for automated defect detection in dye penetrant testing (DPT) images. We evaluate established methods, including global, adaptive, and histogram-based thresholding, against three nove...

  • Article
  • Open Access
1 Citations
1,211 Views
35 Pages

Numerical Study on the Transient Pneumatic Characteristics of a Piston-Type Air Compressor During the Compressing Process

  • Yan-Juan Zhao,
  • Bing-Yin Zhou,
  • Hui-Fan Huang,
  • Wan-Wan Tian,
  • Yan-Jie Wang,
  • Hai-Bin Lin,
  • Liang-Huai Tong and
  • Yu-Liang Zhang

16 April 2025

To investigate the pneumatic characteristics of a piston-type air compressor during the rapid transient processes of intake and compression, this study establishes a computational model incorporating the tank, valves, cylinder, intake and discharge p...

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Processes - ISSN 2227-9717