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  • Article
  • Open Access
15 Citations
5,921 Views
13 Pages

Influence of Flux and Related Factors on Intermetallic Layer Growth within SAC305 Solder Joints

  • Karel Dušek,
  • Petr Veselý,
  • David Bušek,
  • Adam Petráč and ,
  • Attila Géczy,
  • Balázs Illés and
  • Oliver Krammer
  • + 2 authors+ 0 author

20 December 2021

Flux contained in solder paste significantly affects the process of solder joint creation during reflow soldering, including the creation of an intermetallic layer (IML). This work investigates the dependence of intermetallic layer thickness on ROL0/...

(This article belongs to the Special Issue Intermetallic Alloys: Preparation, Properties and Applications)
  • Article
  • Open Access
2 Citations
2,385 Views
9 Pages

18 January 2025

Viscosity is one of the most important physical characteristics of choosing a flux for solder paste. However, not in all cases do the producers give information about the viscosity of commercial flux. A recent promising trend is to mix various kinds...

  • Article
  • Open Access
9 Citations
4,032 Views
9 Pages

Reliability of Neural Implants—Effective Method for Cleaning and Surface Preparation of Ceramics

  • Patrick Kiele,
  • Jan Hergesell,
  • Melanie Bühler,
  • Tim Boretius and ,
  • Gregg Suaning and
  • Thomas Stieglitz
  • + 1 author+ 0 author

19 February 2021

Neural implants provide effective treatment and diagnosis options for diseases where pharmaceutical therapies are missing or ineffective. These active implantable medical devices (AIMDs) are designed to remain implanted and functional over decades. A...

(This article belongs to the Special Issue Reliability and Biostability of Microfabricated Implantable Medical Devices: Towards Standardized Manufacturing and Lab-Bench/Preclinical Testing)
  • Communication
  • Open Access
3 Citations
832 Views
14 Pages

17 December 2025

This study systematically investigates the influence of Bi content on the electromigration (EM) lifetime of low-temperature Cu/Sn-xBi-1Ag (600 μm)/Cu interconnects, where x = 57, 47 and 40 wt.%. The intrinsically higher product of diffusivity and...

(This article belongs to the Special Issue Research Advances in Microelectronics Packaging and Devices: From Materials to Reliability)
  • Article
  • Open Access
19 Citations
7,479 Views
17 Pages

Characterizing the Soldering Alloy Type In–Ag–Ti and the Study of Direct Soldering of SiC Ceramics and Copper

  • Roman Koleňák,
  • Igor Kostolný,
  • Jaromír Drápala,
  • Martin Sahul and
  • Ján Urminský

16 April 2018

The aim of the research was to characterize the soldering alloy In–Ag–Ti type, and to study the direct soldering of SiC ceramics and copper. The In10Ag4Ti solder has a broad melting interval, which mainly depends on its silver content. The liquid poi...

(This article belongs to the Special Issue Science, Characterization and Technology of Joining and Welding)
  • Article
  • Open Access
8 Citations
4,398 Views
19 Pages

Influence of Solder Mask on Electrochemical Migration on Printed Circuit Boards

  • Markéta Klimtová,
  • Petr Veselý,
  • Iva Králová and
  • Karel Dušek

27 August 2024

Electrochemical migration (ECM) on the surface of printed circuit boards (PCBs) continues to pose a significant reliability risk in electronics. Nevertheless, the existing literature lacks studies that address the solder mask and solder pad design as...

  • Article
  • Open Access
8 Citations
4,214 Views
10 Pages

Effect of Different Bonding Materials on Flip-Chip LED Filament Properties

  • Chengyu Guan,
  • Jun Zou,
  • Qingchang Chen,
  • Mingming Shi and
  • Bobo Yang

19 December 2019

This article researches the effect of Sn-based solder alloys on flip-chip light-emitting diode LED (FC-LED) filament properties. SEM images, shearing force, steady-state voltage, blue light luminous flux, and junction temperature were examined to dem...

(This article belongs to the Special Issue Recent Advances in Joining and Welding Technology Coping with New Material Combination)
  • Article
  • Open Access
1 Citations
1,318 Views
16 Pages

Structure and Properties of Stainless Steel–Thermoplastic Joints Made Using Resistance Element Soldering Technology

  • Pavol Sejč,
  • Pavol Švec,
  • Peter Gogola,
  • Branislav Vanko and ,
  • Zuzana Gábrišová,
  • Alexander Schrek and
  • Miroslav Zelina
  • + 2 authors+ 0 author

20 December 2025

This study investigated the microstructure and properties of soldered joints of AISI 304 stainless steel and PMMA thermoplastic or AW-1050A aluminum alloys made using Resistance Element Soldering (RES) technology. The bimetallic element used in RES p...

(This article belongs to the Special Issue Novel Insights into Welding and Joining Technologies of Metallic Materials)
  • Article
  • Open Access

Application of SnAg5 Solder in Resistance Element Soldering Technology

  • Pavol Sejč,
  • Pavol Švec,
  • Peter Gogola,
  • Branislav Vanko and ,
  • Zuzana Gábrišová and
  • Alexander Schrek
  • + 1 author+ 0 author

30 October 2026

This study evaluates the applicability of lead-free SnAg5 solder in Resistance Element Soldering (RES) technology for joining an AISI 304 stainless steel sheet and a PMMA (polymethyl methacrylate) thermoplastic. The microstructure and properties of t...

(This article belongs to the Special Issue Microstructure and Mechanical Property Improvement of Welded Metal Joints (2nd Edition))
  • Article
  • Open Access
1 Citations
1,813 Views
17 Pages

Use of Sn91Zn9 Lead-Free Solder in Resistance Element Soldering Technology

  • Pavol Sejč,
  • Branislav Vanko,
  • Zuzana Gábrišová and
  • Alexander Schrek

11 March 2025

Resistance Element Soldering (RES) is one of the new methods of joining dissimilar materials by resistance heating using an element. Sn60Pb40 solder, which has been used for decades in tin smithing and the electrical industry, has already been tested...

  • Article
  • Open Access
13 Citations
5,773 Views
15 Pages

In Situ Ultrasonic Testing for Wire Arc Additive Manufacturing Applications

  • Ana Beatriz Lopez,
  • José Pedro Sousa,
  • João P. M. Pragana,
  • Ivo M. F. Bragança and ,
  • Telmo G. Santos and
  • Carlos M. A. Silva
  • + 1 author+ 0 author

12 November 2022

In this paper, we present a non-destructive testing (NDT) technique based on in situ detection of defects up to 100 °C by ultrasonic testing (UT) during construction of parts by a metal additive manufacturing technology known as wire arc additive...

(This article belongs to the Section Advanced Manufacturing)
  • Article
  • Open Access
17 Citations
6,874 Views
10 Pages

24 June 2021

In this study, a Sn–Bi composite solder paste with thermosetting epoxy (TSEP Sn–Bi) was prepared by mixing Sn–Bi solder powder, flux, and epoxy system. The melting characteristics of the Sn–Bi solder alloy and the curing reaction of the epoxy system...

(This article belongs to the Special Issue Advances of Welding Materials)
  • Article
  • Open Access
8 Citations
3,218 Views
10 Pages

Effect of Cr Addition on Microstructure and Properties of AuGa Solder

  • Yu Tao,
  • Songbai Xue,
  • Han Liu,
  • Weimin Long and
  • Bo Wang

29 October 2020

In order to meet the service requirements of electronic devices working at 300 °C in the fields of energy resource prospecting and space exploration, Cr element was added to modify AuGa solder to improve its high-temperature performance. The resu...

(This article belongs to the Special Issue Emerging Interconnection Technology and Pb-Free Solder Materials for Advanced Microelectronic Packaging)
  • Article
  • Open Access
47 Citations
3,940 Views
14 Pages

Application of ZnO Nanoparticles in Sn99Ag0.3Cu0.7-Based Composite Solder Alloys

  • Agata Skwarek,
  • Olivér Krammer,
  • Tamás Hurtony,
  • Przemysław Ptak and ,
  • Krzysztof Górecki,
  • Sebastian Wroński,
  • Dániel Straubinger,
  • Krzysztof Witek and
  • Balázs Illés
  • + 4 authors+ 0 author

11 June 2021

The properties of Sn99Ag0.3Cu0.7 (SACX0307) solder alloy reinforced with ZnO nanoparticles were investigated. The primary ZnO particle sizes were 50, 100, and 200 nm. They were added to a solder paste at a ratio of 1.0 wt %. The wettability, the void...

(This article belongs to the Special Issue Nanoscience and Nanotechnology for Electronics)
  • Article
  • Open Access
16 Citations
4,767 Views
12 Pages

3D Printed Electronic Circuits from Fusible Alloys

  • Bartłomiej Podsiadły,
  • Liubomir Bezgan and
  • Marcin Słoma

21 November 2022

This work aims to evaluate the possibility of fabricating conductive paths for printed circuit boards from low-temperature melting metal alloys on low-temperature 3D printed substrates and mounting through-hole electronic components using the fused d...

(This article belongs to the Section Electronic Materials, Devices and Applications)
  • Article
  • Open Access
13 Citations
4,682 Views
15 Pages

Soldering of Electronics Components on 3D-Printed Conductive Substrates

  • Bartłomiej Podsiadły,
  • Andrzej Skalski and
  • Marcin Słoma

9 July 2021

Rapid development of additive manufacturing and new composites materials with unique properties are promising tools for fabricating structural electronics. However, according to the typical maximum resolution of additive manufacturing methods, there...

(This article belongs to the Section Advanced Nanomaterials and Nanotechnology)
  • Article
  • Open Access
362 Views
18 Pages

Ultrasonic Soldering of AlN/Cu Using SiC-Modified Zn5Al3Ti Active Solder

  • Tomas Melus,
  • Roman Kolenak,
  • Mikulas Sloboda,
  • Peter Gogola and
  • Matej Pasak

6 July 2026

This study investigates the effect of SiC nanoparticle addition on the microstructure, interfacial reactions, and mechanical properties of Zn5Al3Ti active solder used for ultrasonic soldering of AlN ceramic to copper substrates. Composite solders con...

(This article belongs to the Special Issue Mechanical and Metallurgical Behaviour of Welded Materials—2nd Edition)
  • Article
  • Open Access
13 Citations
4,963 Views
12 Pages

14 January 2021

A suitable connection method to automatically produce E-textiles does not exist. Ultrasonic soldering could be a good solution for that since it works with flux-free solder, which avoids embrittlement of the textile integrated wires. This article des...

(This article belongs to the Section Electronic Sensors)
  • Article
  • Open Access
1 Citations
920 Views
12 Pages

Sn-Coated Cu Solder Paste for Power Devices Based on Transient Liquid Phase Bonding

  • Xingwen Qin,
  • Dongxian Yin,
  • Zibo Yu,
  • Hongbo Qin and ,
  • Haidong Yan,
  • Junke Wu,
  • Jian Li and
  • Siliang He
  • + 3 authors+ 0 author

21 May 2026

Cu is widely employed in power device packaging materials owing to its excellent electrical and thermal conductivity, coupled with economic viability. Sintered Cu currently stands as one of the representative interconnect materials in power device pa...

(This article belongs to the Section Hybrid and Composite Crystalline Materials)
  • Article
  • Open Access
1 Citations
1,078 Views
19 Pages

Verification of Design and Process for Optimal Large-Area Substrate Eutectic Bonding in SiP Packaging

  • Mingqi Gao,
  • Dongyang Lei,
  • Yagang Zhang,
  • Huijie Ye and ,
  • Yanming Zhang,
  • Ce Zeng,
  • Tong Hu,
  • Hai Jiang,
  • Qian Lu and
  • An Zhang
  • + 6 authors+ 1 author

1 April 2026

A ceramic-packaged, dual-layer-stacked System-in-Package (SiP) architecture combines the hermeticity of ceramic substrates with the superior radio frequency (RF) performance of organic substrates to meet the demands for high-density integration, cost...

  • Review
  • Open Access
49 Citations
8,194 Views
18 Pages

Electrochemical Corrosion of SAC Alloys: A Review

  • Ali Gharaibeh,
  • Ilona Felhősi,
  • Zsófia Keresztes,
  • Gábor Harsányi and ,
  • Balázs Illés and
  • Bálint Medgyes
  • + 1 author+ 0 author

23 September 2020

Tin–silver–copper (SAC) solder alloys are the most promising candidates to replace Sn–Pb solder alloys. However, their application is still facing several challenges; one example is the electrochemical corrosion behaviour, which imp...

  • Article
  • Open Access
13 Citations
4,502 Views
11 Pages

Sintering Nano-Silver Paste by Resistive Joule Heating Process for 2G HTS Tape Joints

  • Chia-Ming Yang,
  • Yu-Chuan Chang,
  • Chi-Lei Chang and
  • In-Gann Chen

19 February 2022

Developing a joining technology for 2G HTS tapes without significantly reducing their superconducting property is crucial for numerous applications (MRI, motor/generator, power transmission, etc.). In this study, low sintering temperature (~230 °...

(This article belongs to the Special Issue Engineering Properties of Superconducting Materials (Second Volume))
  • Article
  • Open Access
1 Citations
1,464 Views
12 Pages

To address solder paste drawbacks, such as die contamination and flux residue, a polymer-based sheet containing Sn-3.0 (wt%) Ag-0.5Cu solder particles as fillers was fabricated, and its bonding characteristics were analyzed. The reductant in the manu...

(This article belongs to the Special Issue Innovative Approaches in Metal Forming and Joining Technologies)
  • Article
  • Open Access
2 Citations
1,955 Views
14 Pages

Microstructural and Mechanical Characterization of Cu/SnAg Pillar Bumps with Ni-Less Surface Finish Utilizing Laser-Assisted Bonding (LAB)

  • Sang-Eun Han,
  • Dong-Gyu Choi,
  • Seonghui Han,
  • Tae-Young Lee and ,
  • Deok-Gon Han,
  • Hoo-Jeong Lee and
  • Sehoon Yoo
  • + 2 authors+ 0 author

16 April 2025

In this study, an interconnection was formed between a Cu/SnAg pillar bump and an Ni-less surface-treated Cu pad through laser-assisted bonding (LAB), and its bonding characteristics were evaluated. The LAB process influences the bond quality and mec...

(This article belongs to the Section Electronic Materials)
  • Article
  • Open Access
25 Citations
4,348 Views
13 Pages

21 February 2023

With the increasing number of inputs and outputs, and the decreasing interconnection spacing, electrical interconnection failures caused by electromigration (EM) have attracted more and more attention. The electromigration reliability and failure mec...

(This article belongs to the Section A: Physics)
  • Feature Paper
  • Article
  • Open Access
4 Citations
4,548 Views
10 Pages

Interfacial Reaction and Electromigration Failure of Cu Pillar/Ni/Sn-Ag/Cu Microbumps under Bidirectional Current Stressing

  • Zhiwei Fu,
  • Jian Chen,
  • Pengfei Zhao,
  • Xiaotong Guo and ,
  • Qingzhong Xiao,
  • Xing Fu,
  • Jian Wang,
  • Chao Yang,
  • Jile Xu and
  • Jia-Yue Yang
  • + 5 authors+ 0 author

28 January 2023

The electromigration behavior of microbumps is inevitably altered under bidirectional currents. Herein, based on a designed test system, the effect of current direction and time proportion of forward current is investigated on Cu Pillar/Ni/Sn-1.8 Ag/...

(This article belongs to the Section Manufacturing Processes and Systems)
  • Article
  • Open Access
16 Citations
3,086 Views
17 Pages

Mathematical Modeling of Induction Heating of Waveguide Path Assemblies during Induction Soldering

  • Vadim Tynchenko,
  • Sergei Kurashkin,
  • Valeriya Tynchenko,
  • Vladimir Bukhtoyarov and ,
  • Vladislav Kukartsev,
  • Roman Sergienko,
  • Viktor Kukartsev and
  • Kirill Bashmur
  • + 3 authors+ 0 author

24 April 2021

The waveguides used in spacecraft antenna feeders are often assembled using external couplers or flanges subject to further welding or soldering. Making permanent joints by means of induction heating has proven to be the best solution in this context...

(This article belongs to the Special Issue Material Modeling in Multiphysics Simulation)
  • Article
  • Open Access
1,193 Views
16 Pages

Wettability Study of Soldered Joints in SiC Ceramics and Combined Ni-SiC Using SnSbTi-Based Solder and Electron Beam Heating

  • Tomas Melus,
  • Roman Kolenak,
  • Jaromir Drapala,
  • Peter Gogola and ,
  • Matej Pasak,
  • Daniel Drimal and
  • Mikulas Sloboda
  • + 2 authors+ 0 author

16 June 2025

The reactive soldering of silicon-carbide (SiC) ceramics to a Ni-SiC composite was investigated using an Sn-5Sb-3Ti active solder and electron-beam heating at 750 °C, 850 °C and 950 °C. Wettability: The average contact angle decreased fro...

(This article belongs to the Special Issue Functionalized Ceramics and Their Composites: Preparation, Properties and Applications)
  • Article
  • Open Access
15 Citations
5,312 Views
23 Pages

Experimental Characterization of the Heat Transfer in Multi-Microchannel Heat Sinks for Two-Phase Cooling of Power Electronics

  • Gennaro Criscuolo,
  • Wiebke Brix Markussen,
  • Knud Erik Meyer,
  • Björn Palm and
  • Martin Ryhl Kærn

26 January 2021

This study aims to characterize experimentally the heat transfer in micro-milled multi-microchannels copper heat sinks operating with flow boiling, in the attempt to contribute to the development of novel and high heat flux thermal management systems...

(This article belongs to the Section Heat and Mass Transfer)
  • Review
  • Open Access
14 Citations
9,987 Views
15 Pages

Recent Progress on Catalytic of Rosin Esterification Using Different Agents of Reactant

  • Mardiah Mardiah,
  • Tjokorde Walmiki Samadhi,
  • Winny Wulandari,
  • Aqsha Aqsha and ,
  • Yohanes Andre Situmorang and
  • Antonius Indarto
  • + 1 author+ 0 author

Gum rosin is an important agricultural commodity which is widely used as a raw material for various industries. However, gum rosin has low stability, crystallizes easily, and tends to oxidize. This is due to carboxyl groups and conjugated double bond...

(This article belongs to the Topic Emerging Agricultural Engineering Sciences, Technologies, and Applications)