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150 Results Found

  • Article
  • Open Access
3,865 Views
12 Pages

Rolling Eccentric Steel Rings on an Industrial Radial–Axial Ring Rolling Mill

  • Mirko Gröper,
  • Marten Quadfasel,
  • David Bailly and
  • Gerhard Hirt

Various industries, including mechanical engineering, utilize steel rings featuring variable cross-sectional profiles, such as eccentric rings. Presently employed methods for producing eccentric rings possess drawbacks like restricted geometries, sig...

  • Article
  • Open Access
8 Citations
2,659 Views
14 Pages

26 April 2023

Due to the large wall thickness difference and serious instability in the large-scale ring rolling process, most studies on the feed curve are not suitable for a large-scale ring. The production cost of the large-scale ring is high, and if plastic in...

  • Article
  • Open Access
153 Views
13 Pages

26 January 2026

Rolling steel rings is a key manufacturing process for producing components with high strength and dimensional accuracy, used, among others, in the automotive, aerospace, and energy industries. The quality of the products depends on the process param...

  • Article
  • Open Access
1 Citations
1,798 Views
28 Pages

On the Fundamentals of Reverse Ring Rolling: A Numerical Proof of Concept

  • Ioannis S. Pressas,
  • Spyros Papaefthymiou and
  • Dimitrios E. Manolakos

27 April 2024

Ring Rolling is a near-net manufacturing process with some measurable dimensional inaccuracies in its products. This fact is exaggerated even more under the scope of high-precision manufacturing, where these imprecisions render such products unfittin...

  • Article
  • Open Access
6 Citations
2,731 Views
14 Pages

30 September 2020

The hot ring rolling technology as the crucial procedure for the manufacture of bearing rings plays an important role in determining the final microstructure of bearing rings. In this work, the influence of the hot ring rolling process on the microst...

  • Article
  • Open Access
1,843 Views
14 Pages

Extension of a Contact Subroutine for Composite Ring Rolling to Include Temperature Dependency

  • Laurenz Kluge,
  • Stefan Stergianou,
  • Moritz Gouverneur and
  • David Bailly

By combining the ring rolling and roll bonding processes, the product spectrum can be additionally expanded. Since a successful composite ring rolling process requires a higher growth tendency for the inner ring, previous publications commonly includ...

  • Article
  • Open Access
1,735 Views
15 Pages

Analysis of Kinematics and Dynamics of Rolling Ring Based on Finite Element Method

  • Haihong Wu,
  • Chengshan Liu,
  • Zhiyuan Qian,
  • Xiao Kang and
  • Huiqun Liu

The working performance of the conductive rolling ring has a crucial impact on the overall energy security and on-orbit life of a satellite. To ensure the real-time transmission of signal and current, it is necessary to control the motion pattern of...

  • Article
  • Open Access
6 Citations
2,979 Views
21 Pages

21 July 2022

During the radial–axial ring rolling (RARR) process of super-large rings, abnormal deformation states such as instability and out of circularity often lead to rolling termination and quality fluctuation of ring products. In this work, an intell...

  • Article
  • Open Access
8 Citations
2,109 Views
16 Pages

19 December 2023

The rolling process of rings is a commonly used method for producing annular forgings. There are two primary types of this process: radial-axial rolling and radial rolling. This article presents the research results regarding the latter, in which obt...

  • Article
  • Open Access
5 Citations
2,862 Views
13 Pages

Process Window and Repeatability of Thermomechanical Tangential Ring Rolling

  • Rémi Lafarge,
  • Sebastian Hütter,
  • Thorsten Halle and
  • Alexander Brosius

International objectives towards improved resource and energy efficiency require new manufacturing processes, such as the proposed thermomechanical tangential profiled ring rolling process. A rapid cooling-down for microstructural adjustment and a fi...

  • Article
  • Open Access
2 Citations
1,603 Views
19 Pages

15 September 2024

The forming quality of profiled ring rolling not only encompasses macroscopic accuracy but also emphasizes the microstructure. Due to the multiple process parameters and complex metal flow during profiled ring rolling, the various forming defects are...

  • Article
  • Open Access
5 Citations
1,902 Views
13 Pages

24 March 2024

A buckling defect will appear on the outer surface of the deformed ring during the constrained ring rolling (CRR) of an aluminum alloy thin-wall conical ring with inner high ribs (AATWCRIHR) if the geometrical dimension of the ribs does not match the...

  • Article
  • Open Access
2 Citations
1,023 Views
15 Pages

Material Flow Control and Process Design in Constraint Ring Rolling of Thin-Walled Conical Cylinders with Three Ring Ribs

  • Duanyang Tian,
  • Xinghui Han,
  • Zhuwei Lu,
  • Wuhao Zhuang,
  • Zhaosen Zhang,
  • Zushen Deng and
  • Lin Hua

13 March 2025

Thin-walled conical cylinders with three ring ribs (TWCCTRR) are the critical bearing-load components of aerospace equipment, and now the high-performance fabrication of TWCCTRR is confronting great challenges. Constraint ring rolling (CRR) is a new...

  • Article
  • Open Access
873 Views
21 Pages

Flow Behavior Analysis of the Cold Rolling Deformation of an M50 Bearing Ring Based on the Multiscale Finite Element Model

  • Wenting Wei,
  • Zheng Liu,
  • Qinglong Liu,
  • Guanghua Zhou,
  • Guocheng Liu,
  • Yanxiong Liu and
  • Lin Hua

27 December 2024

Through the ferrite single-phase parameters of M50 bearing steel obtained based on nanoindentation experiments and the representative volume element (RVE) model established based on the real microstructure of M50, this paper established a multiscale...

  • Article
  • Open Access
4 Citations
2,747 Views
12 Pages

Impact Toughness Anisotropy of TA31 Titanium Alloy Cylindrical Shell after Ring Rolling

  • Haiyang Jiang,
  • Jianyang Zhang,
  • Bijun Xie,
  • Zhangxun He,
  • Hao Zhang,
  • Bing Wang,
  • Bin Xu,
  • Yuxi Wu and
  • Mingyue Sun

29 September 2020

The impact toughness of a TA31 titanium alloy cylindrical shell was investigated systemically after ring rolling. The impact toughness of specimens with different notch orientations shows obvious anisotropy. The microstructure of the cylindrical shel...

  • Article
  • Open Access
11 Citations
3,826 Views
11 Pages

4 June 2019

In this work, the effects on dry wear behavior of cold ring rolling (CRR) of GCr15 bearing steel, after quenching and tempering (QT) heat treatment are investigated. The effects on steel microstructures and wear mechanisms of CRR with different auste...

  • Article
  • Open Access
232 Views
22 Pages

Analysis of Strain and Temperature Distributions in Variable-Speed Rolling of Wind Turbine Shaft Bearing Rings

  • Ruijie Gu,
  • Ziyang Shang,
  • Yutong Fu,
  • Liaoyuan Chen,
  • Yi Tong,
  • Zhuangya Zhang,
  • Shan Lan and
  • Qiang Wang

4 February 2026

Recently, near-net-shape rolling has emerged as a key manufacturing technology for producing high-precision, fatigue-resistant bearing rings with irregular cross-sections, particularly for the production of Wind Turbine Shaft Bearings (WTSBs). The de...

  • Article
  • Open Access
17 Citations
4,073 Views
15 Pages

Residual Stress Relief in 2219 Aluminium Alloy Ring Using Roll-Bending

  • Hai Gong,
  • Xiaoliang Sun,
  • Yaoqiong Liu,
  • Yunxin Wu,
  • Yanan Wang and
  • Yanjie Sun

24 December 2019

Relieving the residual stress in components is essential to improve their service performance. In this study, a roll-bending process was proposed to reduce the quenching residual stress in a large-size 2219 Al alloy ring. The roll-bending effect on q...

  • Article
  • Open Access
3 Citations
3,110 Views
12 Pages

Tensile Test Coupled with an EBSD Study of a GH4169 Ring Rolled Product

  • Hao Wang,
  • Haoyi Niu,
  • Hao Wu,
  • Rengeng Li and
  • Guohua Fan

14 April 2022

An in situ tensile test of the ring-rolled GH4169 alloy is performed to investigate the plastic deformation behavior at the micro level. Slip system activations are identified by slip traces captured by a scanning electron microscope and lattice orie...

  • Article
  • Open Access
2 Citations
1,855 Views
24 Pages

Comprehensive Prediction Model for Analysis of Rolling Bearing Ring Waviness

  • Marek Šafář,
  • Leonard Dütsch,
  • Marta Harničárová,
  • Jan Valíček,
  • Milena Kušnerová,
  • Hakan Tozan,
  • Ivan Kopal,
  • Karel Falta,
  • Cristina Borzan and
  • Zuzana Palková

The objective of this study was to identify surface geometric deviations that may adversely affect the operational properties of bearings, including vibration, noise, and service life. A comprehensive prediction model is presented that combines a fun...

  • Feature Paper
  • Review
  • Open Access
15 Citations
5,111 Views
38 Pages

Numerical Simulation as a Tool for the Study, Development, and Optimization of Rolling Processes: A Review

  • Adrián Ojeda-López,
  • Marta Botana-Galvín,
  • Leandro González-Rovira and
  • Francisco Javier Botana

21 June 2024

Rolling is one of the most important processes in the metallurgical industry due to its versatility. Despite its inherent advantages, design and manufacturing by rolling still rely on trial-and-error-based optimizations, which reduces its efficiency....

  • Article
  • Open Access
15 Citations
4,721 Views
13 Pages

20 July 2020

Aerospace thin-walled rings are vulnerable to machining distortion during the manufacturing process. Various research results show that the main factor causing machining deformation is initial residual stress inside the blank. In this study, the resi...

  • Feature Paper
  • Article
  • Open Access
30 Citations
6,581 Views
20 Pages

Machine Learning-Based Models for the Estimation of the Energy Consumption in Metal Forming Processes

  • Irene Mirandola,
  • Guido A. Berti,
  • Roberto Caracciolo,
  • Seungro Lee,
  • Naksoo Kim and
  • Luca Quagliato

19 May 2021

This research provides an insight on the performances of machine learning (ML)-based algorithms for the estimation of the energy consumption in metal forming processes and is applied to the radial-axial ring rolling process. To define the mutual infl...

  • Article
  • Open Access
1 Citations
2,709 Views
9 Pages

29 November 2023

Contact fatigue is the main failure model for bearing systems in steel rolling mills. Characterizing the degree of contact fatigue damage is important for predicting its operating life. In this paper, the X-ray diffraction method (XRD) is used to mea...

  • Article
  • Open Access
29 Citations
7,046 Views
20 Pages

8 September 2018

Skidding, which frequently occurs in high-speed rolling bearings, has a significant effect on the thermal distribution and service reliability of the bearings. An improved theoretical model of friction power loss distribution in high-speed and light-...

  • Article
  • Open Access
6 Citations
5,659 Views
16 Pages

Induction Weld Seam Characterization of Continuously Roll Formed TRIP690 Tubes

  • Alexander Bardelcik and
  • Bharathwaj Thirumalai Ananthapillai

25 March 2020

The weld seam characteristics of continuously roll formed and induction seam welded TRIP690 tubes were examined in this work. These tube are subsequently used in automotive hydroforming applications, where the weld seam characteristics are critical....

  • Article
  • Open Access
184 Views
21 Pages

7 January 2026

In this study, a novel and efficient solid-state additive manufacturing technique, friction rolling additive manufacturing (FRAM), was employed to fabricate an aluminum alloy ring component, significantly reducing process complexity and mitigating so...

  • Article
  • Open Access
6 Citations
2,238 Views
19 Pages

Multi-Scale Simulation of Recrystallization during Rolling of Large 2219 Aluminum Alloy Rings

  • Fengyang He,
  • Xu Ma,
  • Ke Ma,
  • Yanhong Ding,
  • Guoming Shi and
  • Chengwu Wang

21 February 2023

2219 aluminum–copper alloy is a major material in launch vehicles transition rings. The study of dynamic recrystallization during its rolling and forming process is beneficial to improving the performance enhancement of 2219 aluminum alloy ring...

  • Article
  • Open Access
1 Citations
995 Views
14 Pages

28 August 2025

The design of the buckling configuration for a rolling soft robot has a significant effect on its rolling performance, but a thorough analysis remains lacking for many soft robot buckling configurations because of the difficulty of analyzing the buck...

  • Article
  • Open Access
16 Citations
2,651 Views
10 Pages

2 June 2022

The production of rolling bearings is a complicated process that requires the use of many operations. The manufactured elements of rolling bearings should be of high quality while minimizing production costs. Despite many research studies related to...

  • Review
  • Open Access
14 Citations
4,230 Views
24 Pages

24 June 2022

Large and complex ring forgings are key structural parts of the aerospace field, and their quality is closely related to the reliability of aerospace vehicles. However, high-quality production of aerospace ring forgings faces many problems, such as t...

  • Article
  • Open Access
6 Citations
3,566 Views
17 Pages

Influence of Hydrogen-Containing Fuels and Environmentally Friendly Lubricating Coolant on Nitrogen Steels’ Wear Resistance for Spark Ignition Engine Pistons and Rings Kit Gasket Set

  • Alexander Balitskii,
  • Valerii Kolesnikov,
  • Karol F. Abramek,
  • Olexiy Balitskii,
  • Jacek Eliasz,
  • Havrylyuk Marya,
  • Lyubomir Ivaskevych and
  • Ielyzaveta Kolesnikova

12 November 2021

In this study, modern nitrogen steels used for the manufacture of rings for Honda engines (70CC, 90CC, CRF70F, XL70, XR70, C70, CT70, ATC70, CL70) as well as other transport tribotechnical units was investigated. Due to the present ecological situati...

  • Article
  • Open Access
1 Citations
1,281 Views
18 Pages

Study on Cavity Filling Defects and Tensile Properties of L-Shaped Profiled Rings

  • Tiewen Hao,
  • Junzhe Chen,
  • Tao Zhang,
  • Zhenyang Qin and
  • Yunxin Wu

9 October 2024

Severe cavity filling defects and poor mechanical properties increase the difficulty in the integrated forming of L-shaped profiled rings due to its asymmetrical section geometry. A novel rolling method of a C-shaped ring was proposed in this study,...

  • Article
  • Open Access
21 Citations
3,260 Views
12 Pages

Forming Features and Properties of Titanium Alloy Billets After Radial-Shear Rolling

  • Mikhail Mikhailovich Skripalenko,
  • Sergei Pavlovich Galkin,
  • Boris Vladimirovich Karpov,
  • Boris Alekseevich Romantsev,
  • Lyudmila Mikhailovna Kaputkina,
  • Andrei Vladimirovich Danilin,
  • Mikhail Nikolaevich Skripalenko and
  • Pavel Vladimirovich Patrin

27 September 2019

Radial-shear rolling (RSR) of titanium alloy billets was realized in a three-high rolling mill. Experimental rolling was simulated using DEFORM software. The purpose was to reveal how stress-strain state parameters, grain structure and hardness vary...

  • Feature Paper
  • Article
  • Open Access
4 Citations
3,954 Views
14 Pages

The assembly quality between bearing components will lead to an increase in the load imbalance of each rolling element, which becomes a factor that affects the heat generation of precision bearings. The motion and heat generation of angular contact b...

  • Article
  • Open Access
2 Citations
1,789 Views
16 Pages

17 May 2024

The adhesive force between two contact surfaces often leads to an increase in the friction force of the rubber seal O-ring after a certain dwell time, forming dwell time effects and affecting the reliability of sealing. The dwell time effect may resu...

  • Article
  • Open Access
10 Citations
4,642 Views
13 Pages

18 December 2019

Skid damage affects the performance of aviation bearing, which covers different disciplines in tribology, thermology, materials science, dynamics, et al. In this manuscript, a novel horizontal skid damage test rig of a rolling bearing with higher rot...

  • Feature Paper
  • Article
  • Open Access
1 Citations
1,949 Views
16 Pages

30 September 2023

This research integrates the stable pressuring of the flat surface of roll-to-plate (R2P) imprinting, the fast production features of roll-to-roll (R2R) imprinting, and compound layer ring-type microstructure mold cavity manufacturing technology. Usi...

  • Article
  • Open Access
1 Citations
973 Views
22 Pages

1 September 2025

In the three-roll planetary rolling process, excessively high surface temperature of the rolls can easily lead to copper adhesion, deterioration of roll surface quality, shortened rolling lifespan, and severely affect the quality of copper tube produ...

  • Article
  • Open Access
708 Views
25 Pages

1 September 2025

To address the issue of uneven load and premature failure in ball–column composite bearings caused by ring deformation, this study develops a mechanical analysis model, considering ring deformation based on flexible ring theory and rolling bear...

  • Article
  • Open Access
7 Citations
2,328 Views
17 Pages

29 March 2023

The friction and wear performance of high-performance bearings directly affects the accuracy and maneuverability of weapons and equipment. In this study, high-speed, high-temperature, and heavy-load durability experiments of weapon bearings were carr...

  • Communication
  • Open Access
16 Citations
4,164 Views
8 Pages

Polymer Ring Resonator with a Partially Tapered Waveguide for Biomedical Sensing: Computational Study

  • Tayebeh Sahraeibelverdi,
  • L. Jay Guo,
  • Hadi Veladi and
  • Mazdak Rad Malekshahi

23 July 2021

Ring resonators are well-known optical biosensors thanks to their relatively high Q-factor and sensitivity, in addition to their potential to be fabricated in large arrays with a small footprint. Here, we investigated the characteristics of a polymer...

  • Article
  • Open Access
1 Citations
940 Views
20 Pages

An Investigation of the Effect of the Fault Degree on the Dynamic Characteristics and Crack Propagation of Rolling Bearings

  • Long Zhang,
  • Zhibin Xiang,
  • Hao Zhang,
  • Wenze Liu,
  • Cong Huang,
  • Tongshuai Qian,
  • Chaobing Wang and
  • Jiayang Liu

24 January 2025

The incipient faults of rolling bearings are dynamically propagating in the service status. However, the bearing material and the size of the fault will affect its expansion trend and direction. Furthermore, bearings manufactured from different mater...

  • Article
  • Open Access
2,695 Views
17 Pages

7 October 2025

To increase and optimize the use of wood in structural elements, a deep understanding of its mechanical behavior is necessary. The transverse material properties of wood are particularly important for mass timber construction and for utilizing wood a...

  • Article
  • Open Access
10 Citations
6,419 Views
18 Pages

3 October 2020

This paper presents a new model for calculation of load for the most loaded rolling element in a rolling bearing with internal radial clearance. The calculation is based on a so-called load factor. By multiplying this factor by the value of the exter...

  • Article
  • Open Access
6 Citations
4,081 Views
22 Pages

A multiscale approach for the fatigue life estimation of rolling bearings is presented in this paper and applied to inner rings of cylindrical roller bearings of the type NU208. The forces acting in the rolling contact are determined from system-orie...

  • Article
  • Open Access
13 Citations
13,097 Views
26 Pages

28 February 2018

Rolling element bearings for aero engine applications have to withstand very challenging operating conditions because of the high thermal impact due to elevated rotational speeds and loads. The high rate of heat generation in the bearing has to be su...

  • Article
  • Open Access
19 Citations
3,230 Views
14 Pages

Ball Bearing Fault Diagnosis Using Recurrence Analysis

  • Krzysztof Kecik,
  • Arkadiusz Smagala and
  • Kateryna Lyubitska

27 August 2022

This paper presents the problem of rolling bearing fault diagnosis based on vibration velocity signal. For this purpose, recurrence plots and quantification methods are used for nonlinear signals. First, faults in the form of a small scratch are inte...

  • Article
  • Open Access
1,243 Views
21 Pages

Dynamic Characteristic Analysis of Bogie Gearbox Bearings Under Typical Wheel-Rail Excitation

  • Meiling Wang,
  • Qi Yang,
  • Xinyu Liu,
  • Zhihao Zan,
  • Baogang Wen and
  • Jingyu Zhai

The bogie gearbox bearing is one of the critical components in the running gear of trains, and its dynamic characteristics significantly influence the safety and stability of the entire system. In addition to internal excitations within the gearbox,...

  • Article
  • Open Access
22 Citations
6,178 Views
18 Pages

17 January 2020

In this paper, a simplified approach in the analysis of the varying compliance vibrations of a rolling bearing is presented. This approach analyses the generation of vibrations in relation to two boundary positions of the inner ring support on an eve...

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