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Search Results (1,034)

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Keywords = transformer fault diagnosis

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20 pages, 2426 KB  
Article
Transmission Line Fault Diagnosis Based on Time–Frequency-Domain Recurrence Plots and CNN-BiGRU-Attention
by Fei Long, Long Hong and Zhenman Gao
Processes 2026, 14(13), 2196; https://doi.org/10.3390/pr14132196 - 6 Jul 2026
Abstract
Rapid and accurate identification of various faults occurring in transmission lines is essential for restoring normal line operation. However, existing transmission line fault diagnosis methods still face challenges in terms of noise immunity and diagnostic accuracy. To address these issues, this paper proposes [...] Read more.
Rapid and accurate identification of various faults occurring in transmission lines is essential for restoring normal line operation. However, existing transmission line fault diagnosis methods still face challenges in terms of noise immunity and diagnostic accuracy. To address these issues, this paper proposes a deep learning method based on recurrence plots and a convolutional neural network–bidirectional gated recurrent unit–attention mechanism model. The voltage and current signals of transmission lines are transformed into recurrence plots in both the time and frequency domains. Parallel convolutional neural networks are then employed to extract local features from the two domains, while bidirectional gated recurrent units are used to capture temporal dependencies. Furthermore, multi-head self-attention and cross-attention mechanisms are introduced to enhance key features within each domain and achieve adaptive fusion of inter-domain feature information. A transmission line model is established in Simulink to collect data under various fault conditions and influencing factors, thereby verifying the effectiveness and adaptability of the proposed method. Experimental results show that the proposed method achieves fault recognition accuracies of 99.63%, 96.68%, and 75.38% under NL1, NL2, and NL3 Gaussian-noise conditions, respectively, and maintains accuracies of 99.02%, 95.93%, and 72.43% under mixed-noise conditions. Compared with other deep learning models, the proposed method demonstrates higher diagnostic accuracy and stronger robustness. Full article
(This article belongs to the Section Process Control, Modeling and Optimization)
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23 pages, 7530 KB  
Article
Physics-Guided Frequency Normalization Enables Cross-Speed Inner-Race Bearing Fault Transfer Diagnosis
by Zhenqi Shi and Kai Wang
Electronics 2026, 15(13), 2943; https://doi.org/10.3390/electronics15132943 (registering DOI) - 6 Jul 2026
Abstract
Cross-speed bearing fault diagnosis faces a physical obstacle: bearing characteristic frequencies are proportional to shaft speed, so identical faults shift in the spectrum when source and target speeds differ, and source-trained feature mappings degrade on the target. Under large speed gaps, this drives [...] Read more.
Cross-speed bearing fault diagnosis faces a physical obstacle: bearing characteristic frequencies are proportional to shaft speed, so identical faults shift in the spectrum when source and target speeds differ, and source-trained feature mappings degrade on the target. Under large speed gaps, this drives the inner-race recall of existing domain-adaptation methods toward zero. We propose a Physics-Prior Adaptive Network (PPAN) whose core is Physical Frequency Normalization (PFN), which transforms the vibration spectrum from absolute-Hz coordinates into a BPFI-normalized coordinate system, aligning same-class fault features across speeds, together with Physics-Guided Spectral Attention (PGSA) and conditional domain adaptation performed in the normalized frequency domain. All results are obtained under a strict leakage-free protocol in which target labels are withheld from model selection. On the Paderborn dataset (1500–900 rpm, 40% speed gap), PPAN attains 67.1% target-domain accuracy and raises inner-race recall from near zero (0.0% for source-only transfer) to 88.2%, outperforming eight representative baselines (a source-only lower bound and seven statistical domain-adaptation methods). A controlled ablation isolates the contribution of PFN and shows that extending the model with a time-domain branch and dual-branch fusion degrades inner-race recall, motivating a single-branch, physics-first design. Full article
(This article belongs to the Section Artificial Intelligence)
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33 pages, 13214 KB  
Article
Effect Analysis of Unbalanced Input Voltage on Diode Open-Circuit in 12-Pulse Transformer Rectifier Units
by Ting Wang, Fei Deng, Weilin Li and Xiaobin Zhang
Energies 2026, 19(13), 3148; https://doi.org/10.3390/en19133148 (registering DOI) - 2 Jul 2026
Viewed by 77
Abstract
Unbalanced input voltage can significantly affect the electrical behavior of transformer rectifier units (TRUs), especially when a diode open-circuit (OC) fault breaks the original diode conduction symmetry. However, the effect of unbalanced input voltage on the diode OC fault has not been sufficiently [...] Read more.
Unbalanced input voltage can significantly affect the electrical behavior of transformer rectifier units (TRUs), especially when a diode open-circuit (OC) fault breaks the original diode conduction symmetry. However, the effect of unbalanced input voltage on the diode OC fault has not been sufficiently clarified from the perspective of a conduction mechanism. This paper analyzes the effect of unbalanced input voltage on diode OC faults in TRUs by establishing a conduction-oriented mechanism. Unbalanced input voltage is divided into two forms, namely, unequal magnitude and phase-shift deviation. The effects on diode conduction boundaries, conduction angles, and conduction intervals are first derived theoretically. Then, using a 12-pulse TRU with D11 and D21 OC faults as representative cases, current and voltage responses are investigated in both time and frequency domains. The experimental results show that the two forms change diode conduction intervals in different ways. In particular, an unequal magnitude changes the relative driving voltage dominance near the conduction boundaries, resulting in the stretching or compression of diode conduction intervals; phase-shift deviation shifts the angular positions of the driving voltages and modifies the commutation timing. Two forms further aggravate waveform asymmetry and enhance low-order and non-characteristic harmonics under diode OC fault conditions. This effect analysis provides a more comprehensive basis for understanding diode OC fault responses in 12-pulse TRUs and supports the development of more robust diode OC fault diagnosis methods under non-ideal input voltage conditions. Full article
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27 pages, 2247 KB  
Article
Signal-Image-Level Multimodal Fusion Network for Fault Diagnosis of Photovoltaic Panels in Solar Insecticidal Lamps
by Xinsheng Zhou, Xing Yang, Zhengjie Wang, Lei Shu, Kailiang Li, Tuoyu Yang, Lusheng Yuan and Tongjie Li
Agriculture 2026, 16(13), 1394; https://doi.org/10.3390/agriculture16131394 - 26 Jun 2026
Viewed by 189
Abstract
Solar insecticidal lamps are important physical control devices for green pest management, but faults in their photovoltaic power supply units can reduce trapping efficiency and shorten service life. To improve fault identification under complex agricultural environments, this study proposes a signal-image-level multimodal fusion [...] Read more.
Solar insecticidal lamps are important physical control devices for green pest management, but faults in their photovoltaic power supply units can reduce trapping efficiency and shorten service life. To improve fault identification under complex agricultural environments, this study proposes a signal-image-level multimodal fusion network (SIL-MMFN) for detecting and classifying photovoltaic panel operating states in solar insecticidal lamps. The method combines time-series measurements with short-time Fourier transform (STFT)-based time–frequency images. A convolutional image branch extracts spatial features from time–frequency representations, whereas a bidirectional GRU branch with attention models temporal dependencies in the original signals. In addition, physics-informed features based on the illumination–current residual and output power are introduced to enhance discriminative fault information. Field data collected from four agricultural deployment nodes were used to classify normal, open-circuit, and mismatch states. Experimental results show that the proposed method achieved an accuracy of 97.5%, precision of 96.7%, recall of 97.8%, and macro-F1 score of 97.3%, outperforming single-modality and representative comparison models. The results indicate that multimodal fusion helps reduce confusion between open-circuit and mismatch faults and provides a potential approach for operating-state monitoring and maintenance of agricultural photovoltaic equipment. In this study, fault diagnosis refers to the detection and classification of photovoltaic panel operating states, including normal, open-circuit, and mismatch conditions. Full article
29 pages, 3391 KB  
Article
CNN–Transformer–KAN: A Hybrid Deep-Learning Framework with an Inspectable KAN Classification Head for Industrial Process Fault Diagnosis
by Yujie Wu, Maoyu Zhang, Aoxuan Ding, Yu Hua, Zhehao Jin and Yiyang Dai
Information 2026, 17(7), 626; https://doi.org/10.3390/info17070626 - 24 Jun 2026
Viewed by 310
Abstract
Detecting and identifying faults in industrial chemical plants is essential for safe and stable operation, and modern monitoring systems increasingly rely on deep learning to classify faults from multivariate sensor data. A practical obstacle to adoption is trust: most deep-learning diagnosers reach their [...] Read more.
Detecting and identifying faults in industrial chemical plants is essential for safe and stable operation, and modern monitoring systems increasingly rely on deep learning to classify faults from multivariate sensor data. A practical obstacle to adoption is trust: most deep-learning diagnosers reach their decisions through a classification layer that operators cannot inspect, making it hard to see how the model maps process signals to a particular fault. This study targets fault diagnosis on the Tennessee Eastman (TE) process, a standard benchmark of simulated chemical-plant sensor data, and asks whether this final decision stage can be made directly inspectable without sacrificing accuracy. We propose CNN–Transformer–KAN (CTKAN), a hybrid model that learns local temporal patterns with a one-dimensional convolutional encoder, captures global inter-time-step dependencies with a Transformer encoder, and classifies faults with a Kolmogorov–Arnold Network (KAN) head whose learnable B-spline activations can be plotted and examined individually, in place of a conventional multi-layer perceptron (MLP). On the TE benchmark, CTKAN attains a Macro-F1 of 91.38 ± 0.26% over ten independent runs, comparable to a CNN + Transformer + MLP ablation (91.21 ± 0.32%) and a capacity-matched MLP-head variant (91.43 ± 0.37%) within seed-to-seed variability. The main finding is therefore not a higher score: at matched capacity the KAN and MLP heads are statistically indistinguishable in accuracy, so the KAN head’s value is to add a directly inspectable view of the classification stage at no measurable accuracy cost, helping process engineers sanity-check how the diagnoser separates faults in safety-critical settings. Full article
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23 pages, 11196 KB  
Article
An End-to-End Fault Diagnosis Model for Rolling Bearings Based on Multi-Scale Convolution and the Kolmogorov–Arnold Network
by Donghua Yu, Zhenyu Wang, Jia Liu, Huan Liu and Changtian Ying
Sensors 2026, 26(13), 4005; https://doi.org/10.3390/s26134005 - 24 Jun 2026
Viewed by 132
Abstract
Rolling bearings, as core components of rotating machinery, are prone to failure under harsh working conditions, and their fault diagnosis is crucial for the safe operation of industrial systems. Aiming at resolving the problems of weak fault feature representation, poor model generalization ability [...] Read more.
Rolling bearings, as core components of rotating machinery, are prone to failure under harsh working conditions, and their fault diagnosis is crucial for the safe operation of industrial systems. Aiming at resolving the problems of weak fault feature representation, poor model generalization ability and high dependence on manual preprocessing in traditional bearing fault diagnosis methods, an end-to-end fault diagnosis model named KanMSConv is proposed for one-dimensional raw vibration signals. The model abandons complex time–frequency transformation and manual feature engineering, and constructs a multi-scale feature extraction module based on depthwise separable convolution to capture local impulsive components and global modulation characteristics of fault signals simultaneously. The SE channel attention mechanism is integrated to adaptively enhance fault-related critical features and reduce redundant channel responses. Residual connection is introduced to alleviate the gradient degradation problem of deep networks and improve feature reuse capability. On this basis, the Kolmogorov–Arnold Network (KAN) is used to replace the traditional fully connected layer, which enhances the model’s ability to fit complex nonlinear mapping relationships and distinguish fault classification boundaries. Experimental verification is carried out on three representative rolling bearing datasets (CWRU, PU, SDUST) under multi-load, multi-class and cross-platform conditions. The results show that the KanMSConv model achieves 100% accuracy on the CWRU dataset, 99.93% on the PU dataset and 99.80% on the SDUST dataset, which is significantly superior to the existing mainstream fault diagnosis models in terms of Accuracy, Precision, Recall and F1-Score. And the ablation and computational cost analyses further support this conclusion. Full article
(This article belongs to the Section Fault Diagnosis & Sensors)
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21 pages, 13902 KB  
Article
A Hybrid Method of Binary Grey Wolf Optimization and Equilibrium Optimization for Feature Selection in Diagnosing Bearing Faults
by Chun-Yao Lee, Kuan-Yu Huang, Truong-An Le, Guang-Lin Zhuo, Mu-Ze Li and Chung-Hao Huang
Mathematics 2026, 14(13), 2244; https://doi.org/10.3390/math14132244 - 23 Jun 2026
Viewed by 192
Abstract
Diagnosing bearing faults remains a crucial challenge, particularly in effectively extracting fault information and achieving high diagnostic accuracy. To address this issue, this study presents a model for diagnosing bearing faults, which comprises three primary stages: feature extraction, feature selection, and classification. In [...] Read more.
Diagnosing bearing faults remains a crucial challenge, particularly in effectively extracting fault information and achieving high diagnostic accuracy. To address this issue, this study presents a model for diagnosing bearing faults, which comprises three primary stages: feature extraction, feature selection, and classification. In the feature extraction stage, features are extracted from raw motor signals using empirical mode decomposition (EMD) and fast Fourier transform (FFT). In the feature selection stage, an effective method based on binary grey wolf optimization (BGWO) and the equilibrium optimizer (EO) is developed to remove redundant and irrelevant features. Finally, k-nearest neighbours (KNNs) and support vector machine (SVM) classifiers are used to identify bearing fault conditions. The proposed model is evaluated using four datasets: the University of California, Irvine (UCI) benchmark datasets, a motor bearing fault current-signal dataset, the Case Western Reserve University (CWRU) benchmark dataset, and the Machinery Failure Prevention Technology (MFPT) benchmark dataset. The experimental results show that the proposed method improves bearing fault diagnosis accuracy and demonstrates strong robustness compared with conventional methods. Full article
(This article belongs to the Special Issue Mathematical Models for Fault Detection and Diagnosis)
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16 pages, 6332 KB  
Article
Power Transformer Fault Classification from Dissolved Gas Analysis Using Principal Component Analysis and Artificial Neural Networks
by Mwamba S. Nkwambe and Bonginkosi A. Thango
Energies 2026, 19(13), 2947; https://doi.org/10.3390/en19132947 - 23 Jun 2026
Viewed by 230
Abstract
Reliable diagnosis of incipient transformer faults is essential for preventing catastrophic failures and enabling predictive asset management in power systems. Although dissolved gas analysis (DGA) is the most established diagnostic tool for assessing transformer internal condition, fault discrimination remains difficult when gas features [...] Read more.
Reliable diagnosis of incipient transformer faults is essential for preventing catastrophic failures and enabling predictive asset management in power systems. Although dissolved gas analysis (DGA) is the most established diagnostic tool for assessing transformer internal condition, fault discrimination remains difficult when gas features are highly correlated, redundant, and only partially separable across fault classes. This study presents a PCA-enhanced artificial neural network (ANN) framework for multiclass transformer fault diagnosis using DGA data. The method is developed on 595 samples classified into six IEC 60599 fault categories and uses a 15-feature representation comprising raw gas concentrations, total hydrocarbon content, and engineered gas-ratio descriptors. To identify an evidence-based diagnostic representation, principal component analysis (PCA) was evaluated across all dimensionalities from k = 1 to 15 before ANN training. The proposed model was benchmarked against alternative feature sets and conventional classifiers, including Gaussian Naïve Bayes, k-nearest neighbours, support vector machines, and ANN without PCA. The best-performing configuration was obtained at k = 13, yielding a test accuracy of 68.1%, compared with 63.9% for ANN without PCA, 56.3% for raw-gas-only ANN, and 33.6% for the IEC three-ratio feature configuration. In addition to improving diagnostic performance, the PCA stage revealed interpretable component structures associated with dominant gas and ratio patterns underlying fault separation. The results indicate that PCA-based feature extraction improves ANN generalization by reducing redundancy and multicollinearity in DGA-derived variables, and provides a practical, lightweight, and interpretable framework for transformer fault diagnosis. Full article
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20 pages, 4611 KB  
Article
Research on Fault Type Identification for Distribution Networks with Distributed Power Sources Based on Improved CNN-BiGRU
by Lei Li and Weili Wu
Sensors 2026, 26(12), 3947; https://doi.org/10.3390/s26123947 - 21 Jun 2026
Viewed by 321
Abstract
The integration of distributed generation (DG) changes the fault current path, magnitude, direction, and transient characteristics of distribution networks, which increases the difficulty of fault type identification. In particular, weak fault features and high-frequency transient components may reduce the reliability of traditional feature-based [...] Read more.
The integration of distributed generation (DG) changes the fault current path, magnitude, direction, and transient characteristics of distribution networks, which increases the difficulty of fault type identification. In particular, weak fault features and high-frequency transient components may reduce the reliability of traditional feature-based diagnosis methods. To improve the representation and classification capability of fault signals, this paper proposes a fault type identification method based on wavelet packet transform and an improved CNN-BiGRU model with a channel attention mechanism. First, three-phase voltage, three-phase current, and zero-sequence voltage signals are decomposed by wavelet packet transform, and the corresponding time–frequency matrices are constructed. Then, these matrices are integrated and converted into time-frequency images, so that multi-source fault information can be represented in a unified form. On this basis, CNN is used to extract local spatial features from the time-frequency images, while BiGRU is employed to capture bidirectional dependency information of fault features. Furthermore, a channel attention mechanism is introduced to enhance informative feature channels and suppress redundant information, thereby improving the fault classification performance. Simulation results based on a 10 kV DG-integrated distribution network show that the proposed method achieves high recognition accuracy under different DG capacities and access configurations. Compared with CNN, BiGRU, and CNN-BiGRU models, the proposed CNN-BiGRU-Attention model shows better classification accuracy and adaptability, demonstrating its effectiveness for fault type identification in active distribution networks. Full article
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15 pages, 469 KB  
Article
A Fault Diagnosis Method for Transmission Networks Based on Multi-Source Information Fusion
by Shifu Gu, Xiaotian Chen, Tao Wang, Quanlin Leng and Chunyu Zhou
Entropy 2026, 28(6), 709; https://doi.org/10.3390/e28060709 - 20 Jun 2026
Viewed by 164
Abstract
In order to solve the miscalculation problem caused by the distortion and loss of fault information caused by the traditional transmission grid fault diagnosis method due to the severe meteorological environment, a transmission grid fault diagnosis method based on multi-source information fusion is [...] Read more.
In order to solve the miscalculation problem caused by the distortion and loss of fault information caused by the traditional transmission grid fault diagnosis method due to the severe meteorological environment, a transmission grid fault diagnosis method based on multi-source information fusion is proposed. Firstly, the pulse fault degree, amplitude fault degree and meteorological fault degree are obtained by analyzing the switching, electrical and meteorological information from multiple sources using the binary reasoning spiking neural P systems, Hilbert–Huang transform and meteorological fusion methods, respectively. Then, the fault diagnosis results are obtained by fusing the various fault degrees using the analytic hierarchy process. Finally, simulation experiments are conducted on the standard IEEE39-bus system built by PSCAD simulation software, and the results verify the feasibility and effectiveness of the proposed diagnosis method in this paper. Full article
(This article belongs to the Section Signal and Data Analysis)
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27 pages, 17455 KB  
Article
A Vibration Response Analysis Technique for Condition Monitoring of Transformer Winding
by Fenghua Wang, Peidong Gao, Bing Xue, Chunhui Zhang, Linzhi Zhang and Chengxiang Liu
Appl. Sci. 2026, 16(12), 6175; https://doi.org/10.3390/app16126175 - 18 Jun 2026
Viewed by 230
Abstract
Accurate assessment of winding condition for power transformers is critical for ensuring the stable operation of modern power systems. Vibration signal has been regarded as an effective and promising evaluator for winding diagnosis. While on-line vibration monitoring offers the continuous, non-invasive and in-service [...] Read more.
Accurate assessment of winding condition for power transformers is critical for ensuring the stable operation of modern power systems. Vibration signal has been regarded as an effective and promising evaluator for winding diagnosis. While on-line vibration monitoring offers the continuous, non-invasive and in-service assessment for winding condition, establishing precise correlations between the variable vibration patterns and specific winding condition remains challenging. To this end, an off-line vibration response analysis (VRA) technique was presented in the paper. Specifically, vibration frequency response (VFR) curves, indicating the winding response, were first obtained when the transformer was excited by the developed vibration response testing system, consisting of constant current variable-frequency power supply, intermediate transformer, accelerometers, data acquisition, control and analysis system. The VFR curves were then quantitatively and comprehensively described through four kinds of correlation indices. Finally, hierarchical integration strategy was proposed to aggregate those indices into quantitative criterion for condition assessment. The proposed method was validated on a real transformer under both normal and fault conditions, demonstrating superior performance. Notably, a 10% decrease in the evaluation criterion indicates an incipient winding looseness, while a reduction of 25% or more suggests severe looseness, prompting timely maintenance recommendations. Full article
(This article belongs to the Section Electrical, Electronics and Communications Engineering)
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16 pages, 8200 KB  
Article
A Bearing Fault Diagnosis Method Integrating the SWT and MCNN−RIME−KELM Hybrid Model
by Liping Wang, Xing Liu, Xiaoke Su and Dongyao Zou
Machines 2026, 14(6), 698; https://doi.org/10.3390/machines14060698 - 18 Jun 2026
Viewed by 314
Abstract
To address the issues of severe noise interference, limited classification capability of linear classifiers, and difficulty in adaptively optimizing classifier parameters in rolling bearing fault diagnosis, this paper proposes a hybrid diagnostic model integrating the multi−scale convolutional neural network and rime ice optimization [...] Read more.
To address the issues of severe noise interference, limited classification capability of linear classifiers, and difficulty in adaptively optimizing classifier parameters in rolling bearing fault diagnosis, this paper proposes a hybrid diagnostic model integrating the multi−scale convolutional neural network and rime ice optimization algorithm optimized kernel extreme learning machine. The method first employs the synchrosqueezed wavelet transform to convert raw vibration signals into high−resolution time−frequency images, effectively enhancing the visualization of fault impact features. Then, the multi−scale convolutional neural network is used to extract preliminary features from the time−frequency images, and the kernel extreme learning machine is introduced to replace the Softmax linear classifier in traditional convolutional neural networks, thereby constructing a nonlinear decision boundary to more effectively separate complex fault patterns. Finally, the rime algorithm is introduced to optimize the regularization coefficient and kernel parameters of the kernel extreme learning machine, enabling the kernel extreme learning machine to perform fault classification with an optimal nonlinear decision boundary. Experimental results on the bearing datasets from Huazhong University of Science and Technology and Case Western Reserve University show that the proposed method achieves classification accuracies of 99.75% and 99.83%, respectively, outperforming several comparison models. Furthermore, noise robustness experiments demonstrate that the proposed model maintains an accuracy of approximately 90% under low signal−to−noise ratio (SNR) conditions, outperforming all comparison models and demonstrating high classification accuracy under strong noise. Full article
(This article belongs to the Section Machines Testing and Maintenance)
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21 pages, 2211 KB  
Article
Robust Fault Diagnosis of Hydraulic Pumps Under Variable Load: A Machine Learning Approach with Signal Conditioning
by Mikołaj Waksmundzki, Jerzy Stojek and Anna Stronczek
Appl. Sci. 2026, 16(12), 6051; https://doi.org/10.3390/app16126051 - 15 Jun 2026
Viewed by 260
Abstract
In the era of digital transformation, the operational reliability of hydraulic energy conversion systems is paramount for the overall efficiency of sustainable integrated energy infrastructures. This study evaluates the robustness of machine learning-based fault diagnosis for positive displacement pumps, which are critical components [...] Read more.
In the era of digital transformation, the operational reliability of hydraulic energy conversion systems is paramount for the overall efficiency of sustainable integrated energy infrastructures. This study evaluates the robustness of machine learning-based fault diagnosis for positive displacement pumps, which are critical components in energy-intensive industrial applications. The research addresses a key challenge: the instability of diagnostic features under varying operational regimes. Using vibration signals from units at three distinct wear levels, we evaluated multiple machine learning architectures, including SVM, KNN, and ensemble trees. Our findings reveal that traditional data-driven models suffer a performance degradation of over 21% when subjected to domain shifts caused by load variability. To mitigate this, we implemented a frequency-domain signal conditioning layer that aligns extracted descriptors with physically meaningful wear phenomena. This enhanced feature representation improved classification accuracy to 93.5% under variable load conditions. The results demonstrate that improving the robustness of diagnostic models is essential for reliable operation, maintenance planning, and energy efficiency of hydraulic energy conversion systems within modern industrial energy infrastructures. Full article
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16 pages, 3687 KB  
Article
A Safe-Domain Generative Adversarial Network with Swin Transformer for Noisy Imbalanced Fault Diagnosis
by Xiao Lai, Xiaohan Zhang, Zhiqi Xie and Min Liu
Sensors 2026, 26(12), 3754; https://doi.org/10.3390/s26123754 - 12 Jun 2026
Viewed by 220
Abstract
Currently, data-driven fault diagnosis methods have achieved remarkable progress. However, in industrial scenarios, acquiring a sufficient amount of fault data poses a challenge, thereby leading to the issue of imbalanced data in intelligent fault diagnosis. Furthermore, manual recording and instrument measurement errors will [...] Read more.
Currently, data-driven fault diagnosis methods have achieved remarkable progress. However, in industrial scenarios, acquiring a sufficient amount of fault data poses a challenge, thereby leading to the issue of imbalanced data in intelligent fault diagnosis. Furthermore, manual recording and instrument measurement errors will introduce label noise, which significantly impacts diagnosis performance. To address these problems, this paper proposes a safe-domain generative adversarial network with Swin Transformer (SDGAN-ST). A safe domain selection method is utilized to eliminate noisy samples and construct a pure dataset that poses no risk to the GAN training process. Consequently, GAN can generate high-quality minority samples to rebalance the original dataset. Additionally, the Swin Transformer is employed as a classifier to capture global information for each fault sample, thereby achieving high diagnostic accuracy. Experiments on the CWRU dataset and a real-world oxygen compressor bearing dataset demonstrate the effectiveness of the proposed method. On the CWRU dataset, SDGAN-ST achieves accuracies of 98.88%, 97.63%, and 97.50% under imbalance ratios of 1:10, 1:20, and 1:30, respectively. On the real-world dataset, SDGAN-ST achieves 100% accuracy under all three imbalance ratios. Additional experiments under noise ratios of 20%, 30%, and 40% show that SDGAN-ST maintains stable diagnostic performance and is more robust to label noise than ordinary WGAN-GP-based methods. Full article
(This article belongs to the Special Issue Sensor-Based Condition Monitoring and Intelligent Fault Diagnosis)
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15 pages, 12914 KB  
Article
Fault Diagnosis for Key Nuclear Power Plant Systems and Equipment Based on Knowledge Graphs and Bayesian Networks
by Yan Cui, Yu Sun, Hang Wang, Shijun Chen, Hebin Ren, Minjun Peng and Ruixin Lu
Processes 2026, 14(12), 1903; https://doi.org/10.3390/pr14121903 - 11 Jun 2026
Viewed by 259
Abstract
Failures in critical systems and equipment within nuclear power plants (NPPs) significantly threaten operational safety and reliability. Therefore, rapid and accurate root cause localization during the incipient stages of failure is critical to preventing escalation. Traditional modeling methods often fail to address the [...] Read more.
Failures in critical systems and equipment within nuclear power plants (NPPs) significantly threaten operational safety and reliability. Therefore, rapid and accurate root cause localization during the incipient stages of failure is critical to preventing escalation. Traditional modeling methods often fail to address the inherent structural complexity of NPPs, the diversity of failure modes, and the stochastic mapping relationships between symptoms and causes. To address these challenges, this paper proposes an intelligent fault diagnosis framework integrating knowledge graphs (KGs) and Bayesian networks (BNs). First, by analyzing failure modes and anomaly characteristics, we define discrimination criteria for typical faults. Second, a structured knowledge modeling approach is developed to transform unstructured fault information into a KG, which is subsequently mapped to a BN topology. Finally, to mitigate the subjectivity of expert priors, data-driven structure and parameter learning algorithms are employed to optimize the model, enhancing inference accuracy. Robustness was validated through experiments targeting three fault severity levels, using signed directed graphs (SDGs), support vector machines (SVMs), domain generalization softmax (DG-softmax) and long short-term memory (LSTM) as benchmarks. Experimental results demonstrate that the proposed method maintains high diagnostic precision across varying severities, outperforming traditional data-driven methods in accuracy and stability. This study enhances the interpretability and engineering applicability of intelligent diagnosis in nuclear power systems. Full article
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