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2,059 Results Found

  • Article
  • Open Access
15 Citations
4,641 Views
18 Pages

A Novel Method for Structural Lightweight Design with Topology Optimization

  • Hongjun Xue,
  • Haiyang Yu,
  • Xiaoyan Zhang and
  • Qi Quan

20 July 2021

Topological optimization is an innovative method to realize the lightweight design. This paper proposes a hybrid topology optimization method that combines the SIMP (solid isotropic material with penalization) method and genetic algorithm (GA), calle...

  • Article
  • Open Access
903 Views
18 Pages

5 October 2025

It is widely accepted that the lightweight design of a grid fin is closely related to its aerodynamic performance and structural integrity, while limited work seeks their balance. This study proposes a lightweight grid fin design method by taking the...

  • Article
  • Open Access
534 Views
11 Pages

27 November 2025

In aerospace engineering, structural lightweight remains one of the core design objectives. Here, a design methodology combining topology optimization (TO) with honeycomb materials is proposed to achieve lightweight for a typical aircraft double-lug...

  • Article
  • Open Access
18 Citations
6,213 Views
20 Pages

Designing Lightweight 3D-Printable Bioinspired Structures for Enhanced Compression and Energy Absorption Properties

  • Akhil Harish,
  • Naser A. Alsaleh,
  • Mahmoud Ahmadein,
  • Abdullah A. Elfar,
  • Joy Djuansjah,
  • Hany Hassanin,
  • Mahmoud Ahmed El-Sayed and
  • Khamis Essa

7 March 2024

Recent progress in additive manufacturing, also known as 3D printing, has offered several benefits, including high geometrical freedom and the ability to create bioinspired structures with intricate details. Mantis shrimp can scrape the shells of pre...

  • Article
  • Open Access
6 Citations
3,176 Views
17 Pages

2 December 2022

This work studied the lightweight design of an aircraft support based on lattice-filled structures. Different from the traditional design process of lattice-filled structures, this work combined several approaches, including topology optimization, ho...

  • Article
  • Open Access
871 Views
31 Pages

28 August 2025

As global manufacturing faces rising energy costs, environmental pressures, and machining precision, the development trends of the machine tools are moving towards lightweight and high-rigidity structures. While those approaches of increasing key com...

  • Article
  • Open Access
9 Citations
3,060 Views
16 Pages

10 March 2023

The study aims to develop an integrating risk-based formulation and cost-benefit analysis for identifying an optimal ship hull structural design solution where the steel cargo holds aluminium honeycomb sandwich panels to replace inner side shells. Th...

  • Article
  • Open Access
1 Citations
980 Views
15 Pages

6 May 2025

While a large diameter is critical for maintaining water delivery efficiency in prestressed concrete cylinder pipes (PCCPs), excessive weight fundamentally limits their practical application. This study proposes a weight reduction strategy through ma...

  • Article
  • Open Access
4 Citations
2,161 Views
11 Pages

19 March 2024

Lightweight structural materials are required to increase the mobility of fission batteries. The materials must feature a robust combination of mechanical properties to demonstrate structural resilience. The primary objective of this project is to pr...

  • Review
  • Open Access
8 Citations
3,507 Views
19 Pages

State-of-the-Art Lightweight Implementation Methods in Electrical Machines

  • Han Zhao,
  • Jing Li,
  • Xiaochen Zhang,
  • Bin Xiong,
  • Chenyi Zhao,
  • Yixiao Ruan,
  • Huanran Wang,
  • Jing Zhang,
  • Zhouwei Lan and
  • He Zhang
  • + 1 author

The demand for high-power density motors has been increasing due to their remarkable output capability and compact construction. To achieve a significant improvement in motor power density, lightweight design methods have been recognized as an effect...

  • Article
  • Open Access
465 Views
30 Pages

15 December 2025

Bamboo has evolved a highly optimized structural system in its culms, which this study transfers into lightweight fiber composite trusses fabricated by coreless filament winding. Focusing on the structural segmentation involving diaphragms of the bio...

  • Article
  • Open Access
8 Citations
3,275 Views
15 Pages

11 January 2023

Owing to their high design freedom and excellent performance, lattice structures have shown outstanding capabilities and great potential in aeronautics and astronautics fields. In this paper, we propose a method to construct lattice structures by par...

  • Article
  • Open Access
1 Citations
2,540 Views
33 Pages

Segmented Timber Shells for Circular Construction: Relocation, Structural Assessment, and Robotic Fabrication of a Modular, Lightweight Timber Structure

  • Simon Bechert,
  • Simon Aicher,
  • Lyudmila Gorokhova,
  • Laura Balangé,
  • Monika Göbel,
  • Volker Schwieger,
  • Achim Menges and
  • Jan Knippers

Segmented timber shells present a novel building system that utilizes modular, planar building components to create lightweight free-form structures in architecture. Recent advancements in the research field of segmented timber shells pursue, among o...

  • Article
  • Open Access
15 Citations
5,684 Views
19 Pages

A Systems Approach of Topology Optimization for Bioinspired Material Structures Design Using Additive Manufacturing

  • William Patrick Ryan-Johnson,
  • Larson Curtis Wolfe,
  • Christopher Roder Byron,
  • Jacquelyn Kay Nagel and
  • Hao Zhang

18 July 2021

Bioinspired design has been applied in sustainable design (e.g., lightweight structures) to learn from nature and support material structure functionalities. Natural structures usually require modification in practice because they were evolved in nat...

  • Article
  • Open Access
9 Citations
5,701 Views
11 Pages

Characterizing the Conductivity and Enhancing the Piezoresistivity of Carbon Nanotube-Polymeric Thin Films

  • Yingjun Zhao,
  • Martin Schagerl,
  • Christoph Viechtbauer and
  • Kenneth J. Loh

29 June 2017

The concept of lightweight design is widely employed for designing and constructing aerospace structures that can sustain extreme loads while also being fuel-efficient. Popular lightweight materials such as aluminum alloy and fiber-reinforced polymer...

  • Review
  • Open Access
23 Citations
7,727 Views
17 Pages

Lightweight Structural Biomaterials with Excellent Mechanical Performance: A Review

  • Zhiyan Zhang,
  • Zhengzhi Mu,
  • Yufei Wang,
  • Wenda Song,
  • Hexuan Yu,
  • Shuang Zhang,
  • Yujiao Li,
  • Shichao Niu,
  • Zhiwu Han and
  • Luquan Ren

The rational design of desirable lightweight structural materials usually needs to meet the strict requirements of mechanical properties. Seeking optimal integration strategies for lightweight structures and high mechanical performance is always of g...

  • Article
  • Open Access
1,238 Views
27 Pages

Collaborative Optimization Method of Structural Lightweight Design Integrating RSM-GA for an Electric Vehicle BIW

  • Hongjiang Li,
  • Shijie Sun,
  • Hong Fang,
  • Xiaojuan Hu,
  • Junjian Hou and
  • Yudong Zhong

The body-in-white (BIW) is an important part of the electric vehicle body, its mass accounts for about 30% of the vehicle mass, and reducing its mass can significantly contribute to energy savings and emission reduction. In this paper, a collaborativ...

  • Article
  • Open Access
2 Citations
1,116 Views
20 Pages

9 April 2025

The construction industry is a major contributor to global carbon emissions, driving the need for sustainable solutions. Ultra-lightweight structures have emerged as an effective approach to reducing material usage and energy consumption. This study...

  • Article
  • Open Access
6 Citations
3,275 Views
21 Pages

Weaving Octopus: An Assembly–Disassembly-Adaptable Customized Textile Hybrid Prototype

  • Ziqi Cui,
  • Siman Zhang,
  • Salvatore Viscuso and
  • Alessandra Zanelli

22 September 2023

As global challenges evolve rapidly, lightweight architecture emerges as an effective and efficient solution to meet rapidly changing needs. Textiles offer flexibility and sustainability, addressing spatial requirements in urban and residential desig...

  • Article
  • Open Access
6 Citations
2,527 Views
15 Pages

Influence of Structural Parameters on Mechanical Properties of Triply Periodic Minimal Surface Structure

  • Xiusi Chen,
  • Guoqin Sun,
  • Jiaqi Zhu,
  • Wei Kang,
  • Deguang Shang and
  • Zhanfeng Deng

31 January 2023

Titanium alloy is widely used in aerospace and other fields due to its low density, high specific strength, corrosion resistance, and other advantages. With the development of selective laser melting additive manufacturing technology, it is possible...

  • Article
  • Open Access
17 Citations
3,386 Views
17 Pages

Cost, Energy Efficiency and Carbon Footprint Analysis of Hybrid Light-Weight Bulk Carrier

  • Giulia Palomba,
  • Simone Scattareggia Marchese,
  • Vincenzo Crupi and
  • Yordan Garbatov

Integrating innovative solutions for ship design has always been a great challenge for the maritime sector due to complex design and construction processes. With this scenario in mind, the objective of this study was to develop a procedure to evaluat...

  • Feature Paper
  • Article
  • Open Access
9 Citations
2,888 Views
14 Pages

30 September 2020

One of the most widely used methods for representing the shapes of ships and offshore plants is triangular mesh, which has a simple structure and is easy to visualize. In particular, lightweight models composed of triangular meshes are often used as...

  • Article
  • Open Access
23 Citations
4,399 Views
16 Pages

9 July 2022

Lightweight structural design is greatly valued in the aviation, aerospace, and automotive industries. Three-dimensional (3D) printing techniques provide viable and popular technical pathways for the rapid design and manufacturing of lightweight latt...

  • Article
  • Open Access
21 Citations
9,265 Views
21 Pages

23 March 2024

Lightweight structures with a high stiffness-to-weight ratio always play a significant role in weight reduction in the aerospace sector. The exploration of non-conventional structures for aerospace applications has been a point of interest over the p...

  • Review
  • Open Access
290 Views
19 Pages

30 December 2025

Topology optimisation and lattice design constitute key enablers in the transition towards high-performance and resource-efficient engineering, particularly within the framework of additive manufacturing and welding-based deposition processes. The in...

  • Proceeding Paper
  • Open Access
1,087 Views
9 Pages

Design of a Light-Weight Vertical Tail for a Hybrid High-Altitude Pseudo-Satellite

  • Feliciano Di Biase,
  • Domenico Varricchio,
  • Vincenzo Rosario Baraniello and
  • Giuseppe Persechino

The interest in high-altitude pseudo-satellites (HAPSs) has significantly increased in recent years due to the great versatility of these platforms, which allows them to be employed in a wide variety of applications in civilian and military fields. T...

  • Article
  • Open Access
9 Citations
4,280 Views
15 Pages

12 July 2019

To achieve resource efficiency and an increased performance, as well as a higher safety and more features for vehicles, lightweight composites are a central sphere of activity for automotive innovations. This becomes particularly striking if the focu...

  • Article
  • Open Access
7 Citations
2,894 Views
15 Pages

Machine Learning Phase Prediction of Light-Weight High-Entropy Alloys Containing Aluminum, Magnesium, and Lithium

  • Shenglong Li,
  • Rui Liu,
  • Hongwei Yan,
  • Zhihui Li,
  • Yanan Li,
  • Xiwu Li,
  • Yongan Zhang and
  • Baiqing Xiong

29 March 2024

With the development of society, there is an increasingly urgent demand for light-weight, high-strength, and high-temperature-resistant structural materials. High-entropy alloys (HEAs) owe much of their unusual properties to the selection among three...

  • Article
  • Open Access
255 Views
17 Pages

25 November 2025

Electrical power transmission relies heavily on power transmission lines. The swinging of the lines during windy weather can cause conductor collision between adjacent lines, which can result in severe electrical accidents. To solve this problem, thi...

  • Review
  • Open Access
3 Citations
3,527 Views
18 Pages

Design and Experimental Analysis of an Adhesive Joint for a Hybrid Automotive Wheel

  • Jens-David Wacker,
  • Tobias Kloska,
  • Hannah Linne,
  • Julia Decker,
  • Andre Janes,
  • Oliver Huxdorf and
  • Sven Bose

9 March 2023

When it comes to lightweight design of automotive wheels, hybrid designs consisting of a carbon composite wheel rim and a metallic, e.g., aluminum alloy, wheel disc offer significant potential. However, the conventionally used bolted joint between th...

  • Article
  • Open Access
15 Citations
3,485 Views
21 Pages

29 April 2024

In order to meet the higher requirements of energy-absorbing structures in the lightweight automobile design, the mechanical design and impact energy absorption of porous TPMS structures are studied. Eight kinds of porous TPMS structure elements, Gyr...

  • Article
  • Open Access
1,073 Views
12 Pages

Additive Manufactured FeCrNi Medium Entropy Alloy Lattice Structure with Excellent Dynamic Mechanical Properties

  • Lei Yuan,
  • Zongshu Li,
  • Wentao Liu,
  • Ao Fu,
  • Jian Wang,
  • Yuankui Cao and
  • Bin Liu

8 May 2025

Aerospace and marine engineering impose higher requirements on mechanical properties and lightweight design of materials. In this work, combining the high mechanical properties of FeCrNi medium entropy alloy (MEA) and the lightweight advantages of la...

  • Article
  • Open Access
2 Citations
1,143 Views
17 Pages

27 May 2025

This study systematically investigates the optimization design and mechanical performance of carbon fiber-reinforced polymer (CFRP) load-carrying structures for subway driver cabins to meet the lightweight demands of rail transit. Through experimenta...

  • Article
  • Open Access
6 Citations
2,277 Views
23 Pages

17 August 2023

In a Cassegrain optical system, the surface precision of the primary mirror is an important factor in the quality of the image. The design of a lightweight primary mirror with a high-quality optical surface is crucial. In this thesis, an integrated m...

  • Article
  • Open Access
38 Citations
6,492 Views
16 Pages

19 December 2020

Under normal conditions, the cross-sections of reinforced concrete in classic skeleton construction systems are often only partially loaded. This contributes to non-sustainable construction solutions due to an excess of material use. Novel cross-disc...

  • Article
  • Open Access
26 Citations
7,991 Views
11 Pages

From Design to Manufacture of a Carbon Fiber Monocoque for a Three-Wheeler Vehicle Prototype

  • Alessandro Messana,
  • Lorenzo Sisca,
  • Alessandro Ferraris,
  • Andrea Giancarlo Airale,
  • Henrique de Carvalho Pinheiro,
  • Pietro Sanfilippo and
  • Massimiliana Carello

22 January 2019

This paper describes the design process of the monocoque for IDRAkronos, a three-wheeler hydrogen prototype focused on fuel efficiency, made to compete at the Shell Eco-Marathon event. The vehicle takes advantage of the lightweight and high mechanica...

  • Article
  • Open Access
12 Citations
1,504 Views
14 Pages

27 March 2025

In the context of modern railway engineering, the demand for lighter and more reliable vehicles has become a key objective for rolling stock manufacturers. Reducing energy consumption and minimizing environmental impact are driving the adoption of ad...

  • Article
  • Open Access
5 Citations
2,582 Views
17 Pages

9 July 2024

Despite extensive research on lightweight aggregate concrete (LWAC), the precise effects of different coarse aggregate types and their physical properties on the shear capacity of reinforced all lightweight aggregate concrete (ALWAC) beams remain unc...

  • Article
  • Open Access
1,205 Views
22 Pages

The Structural Design and Optimization of a Railway Fastener Nut Disassembly and Assembly Machine

  • Xiangang Cao,
  • Guoyin Chen,
  • Mengzhen Zuo,
  • Jiasong Zang,
  • Peng Wang and
  • Xudong Wu

15 April 2025

During the maintenance of railway fasteners, there are issues with the current nut disassembly and assembly operation, including low efficiency, heavy reliance on manual labor, and high physical strain. A mechanical device has been designed to move a...

  • Article
  • Open Access
625 Views
12 Pages

Impact of Design Variations and Infill Density in 3D-Printed PLA Components

  • Pradeep Raja,
  • Karthik Babu,
  • Elif Kaynak and
  • Oisik Das

18 December 2025

3D printing offers the ability to fabricate lightweight structural profiles with controlled infill and geometry. This study examines the mechanical behaviour of 3D-printed polylactic acid (PLA) structures with a 10% infill density under four load con...

  • Article
  • Open Access
7 Citations
4,090 Views
27 Pages

Design and Performance Analysis of a Lightweight Flexible nZEB

  • Graziano Salvalai,
  • Marta Maria Sesana,
  • Diletta Brutti and
  • Marco Imperadori

24 July 2020

Starting from an experimental activity, the paper describes research analysis that has been conducted on a real case construction with the aim to design its adaptation as a nearly zero energy building in three possible alternative scenarios: (i) a la...

  • Article
  • Open Access
4 Citations
3,681 Views
18 Pages

6 December 2022

At the conceptual design stage, it is critical to use appropriate structural analysis and optimization methods. The thin-walled beam transfer matrix method (TBTMM) is adopted to establish the mathematical model of the simplified vehicle body-in-white...

  • Article
  • Open Access
6 Citations
6,345 Views
21 Pages

Design and Structural Simulations of a Custom Li-Po Accumulator for Low Range, Lightweight, Single-Seater, Open Cockpit, and Open-Wheeled Racecar

  • Nitin Khedkar,
  • Akul Bhatt,
  • Dhruval Kapadia,
  • Shantanu Chavan,
  • Yash Agarwal,
  • Emad Abouel Nasr,
  • João Paulo Davim and
  • Sachin Salunkhe

5 January 2022

Electric, hybrid, and fuel cell vehicles are the future of the automobile industry, and power source design is one of the most crucial steps in designing these vehicles. This paper aims to design and structurally simulate a custom accumulator—w...

  • Article
  • Open Access
20 Citations
5,504 Views
17 Pages

Novel Bionic Design Method for Skeleton Structures Based on Load Path Analysis

  • Zhaohua Wang,
  • Nan Wu,
  • Qingguo Wang,
  • Yongxin Li,
  • Quanwei Yang and
  • Fenghe Wu

20 November 2020

Biological structures have excellent mechanical performances including lightweight, high stiffness, etc. However, these are difficult to apply directly to some given complex structures, such as automobile frame, control arm, etc. In this study, a nov...

  • Article
  • Open Access
2 Citations
1,974 Views
22 Pages

Additively manufactured mechanical components show great lightweight characteristics and can often be enhanced by integrating biomimetic geometrical features. This study focuses on one specific subcase, namely the substitution of solid cylindrical be...

  • Feature Paper
  • Article
  • Open Access
15 Citations
4,100 Views
18 Pages

29 October 2020

Thin-walled and cellular structures are characterised by superior lightweight potential due to their advantageous stiffness to weight ratio. They find particular interest in the field of additive manufacturing due to robust and reproducible manufactu...

  • Review
  • Open Access
38 Citations
10,055 Views
34 Pages

Design and Fabrication Technology of Metal Mirrors Based on Additive Manufacturing: A Review

  • Kai Zhang,
  • Hemeng Qu,
  • Haijun Guan,
  • Jizhen Zhang,
  • Xin Zhang,
  • Xiaolin Xie,
  • Lei Yan and
  • Chao Wang

11 November 2021

In recent years, much progress has been made on the development of metal mirrors based on additive manufacturing (AM). The sandwich mirror is well known for its excellent mechanical properties and challenging machining. Now, AM can be used to fabrica...

  • Article
  • Open Access
769 Views
12 Pages

9 September 2025

This study proposes a multi-stage collaborative design framework integrating sensitivity analysis, response surface methodology (RSM), and topology optimization for synergistic lightweighting and performance enhancement of micromanufacturing systems...

  • Article
  • Open Access
5 Citations
678 Views
15 Pages

3 November 2025

Within contemporary railway engineering, manufacturers of rolling stock are increasingly focused on developing vehicles that combine reduced weight with enhanced reliability. This objective is largely motivated by the need to decrease energy demand a...

  • Article
  • Open Access
26 Citations
6,633 Views
18 Pages

8 May 2020

It has become clear over the last decade that the building industry must rapidly change to meet globally pressing requirements. The strong links between climate change and the environmental impact of architecture mean an urgent necessity for alternat...

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