Microcellular foamed plastic has a cell size of approximately 0.1 to 10 microns inside a foamed polymer and a cell density in the range of 109 to 1015 cells/cm3. Typically, the formation of numerous uniform cells inside a polymer can be effectively u...
Bacterial cellulose (BC) is a biodegradable, non-toxic, natural substance that can be obtained by culturing bacteria. It can be approached in various ways from physical, chemical, and biological points. BC nanoparticles have been applied as lubricati...
Four-dimensional (4D) printing adds the dimension of time to 3D-printed specimens, causing movement when external stimuli are applied. This movement enables applications across various fields, including the soft robotics, aerospace, apparel, and auto...
In this study, we fabricated poly (methyl methacrylate) (PMMA) microcellular foams featuring tunable cellular structures and porosity, through adjusting the supercritical CO2 foaming conditions. Experimental testing and finite element model (FEM) sim...
Biodegradable polylactic acid (PLA) foams with open-cell structures are good candidates for oil–water separation. However, the foaming of PLA with high-expansion and uniform cell morphology by the traditional supercritical carbon dioxide microc...
The microcellular injection molding (MuCell®) process, which uses supercritical fluid (SCF) as a foaming agent, is considered an important green molding solution to reduce product weight, molding energy, and cycle time and to improve the foam qua...
Microcellular injection molding (MuCell®) using supercritical fluid (SCF) as a foaming agent to achieve weight reduction has become popular in carbon emission reduction. In the typical MuCell® process, SCF N2 is commonly used. Although SCF CO...
Traditionally, the microcellular foaming process has aimed to generate uniform cell structures by applying heat uniformly to all surfaces of a polymer. Homogeneous cell distribution is known to enhance the mechanical properties and durability of the...
This study analyzes the fundamental principles and characteristics of the microcellular foaming process (MCP) to minimize warpage in glass fiber reinforced polymer (GFRP), which is typically worse than that of a solid polymer. In order to confirm the...
In this study, the vibration and sound response characteristics of composites produced via injection molding applied with a microcellular foaming process (MCPs) were improved. The study was conducted using PA6 and glass fiber composites, which are re...
Investigating the constitutive relationship of a material can provide better understanding of the mechanical properties of a material and has an irreplaceable effect on optimizing the performance of a material. This paper investigated a constitutive...
Noise pollution critically degrades the quality of human life, and its effects are becoming more severe due to rapid population growth and the development of industry and transportation. Acoustic wave aggregation in the 30–8000 Hz band can have...
Polystyrene foams have become more and more important owing to their lightweight potential and their insulation properties. Progress in this field is expected to be realized by foams featuring a microcellular morphology. However, large-scale processi...
The automobile and aerospace industries require lightweight and high-strength structural parts. Nylon-based microcellular foamed composites have the characteristics of high strength and the advantages of being lightweight as well as having a low prod...
The paper investigates the mechanisms of microwave absorption in microcellular foamed conductive composites dedicated to protection against electromagnetic interferences (EMI). A multi-layered electromagnetic one-dimensional (1D) model mimicking the...
In this study, a case study to produce microcellular foam of a commercial thermoplastic polyurethane (TPU) through the supercritical carbon dioxide (CO2) foaming process is presented. To explore the feasibility of TPU in medical device and biomedical...
Shrinkage and warpage of injection-molded parts can be minimized by applying microcellular foaming technology to the injection molding process. However, unlike the conventional injection molding process, the optimal conditions of the microcellular fo...
This study investigates the modeling and experimental validation of cell morphology in microcellular-foamed polycaprolactone (PCL) using supercritical carbon dioxide (scCO2) as the blowing agent. The microcellular foaming process (MCP) was conducted...
Ceramics are non-metallic inorganic materials fabricated from natural or high-purity raw materials through heating and cooling processes. Urethane is a three-dimensional plastic with both elasticity and chemical resistance; moreover, it is used as a...
The development and utilization of new plant–fiber composite materials and microcellular foam molding processes for the manufacturing of automotive components are effective approaches when achieving the lightweight, low-carbon, and sustainable...
We investigated the shape-recovery characteristics of thermoplastic polyurethane (TPU) with a microcellular foaming process (MCP). Additionally, we investigated the correlation between changes in the microstructure and the shape-recovery characterist...
Polylactide foaming materials with promising biocompatibility balance the lightweight and mechanical properties well, and thus they can be desirable candidates for biological scaffolds used in tissue engineering. However, the cells are likely to coal...
Microcellular polypropylene (PP)/wood fiber composite foams were fabricated via batch foaming assisted by supercritical CO2 (scCO2). Effects of wood fibers on rheology, crystallization, and foaming behaviors of PP were comprehensively investigated. T...
Polypropylene (PP) has become the most promising and candidate material for fabricating lightweight products. Microcellular injection molding (MIM) is a cost-effective technology for manufacturing porous plastic products. However, it is still challen...
The purpose of this study was to determine how to improve the energy-harvesting properties of polymer electrolyte membranes by varying their porosity. We achieved this by applying microcellular foaming process (MCP) to Nafion-based ionic polymer&ndas...
With the increasing demand for plastic components, the development of lightweight, high strength and functionalized polypropylene (PP) from a cost-effective and environmentally friendly process is critical for resource conservation. In situ fibrillat...
This study proposes a novel process that integrates the molding and patterning of solid-state polymers with the force generated from the volume expansion of the microcellular-foaming process (MCP) and the softening of solid-state polymers due to gas...
Unfilled and talc-filled Copolymer Polypropylene (PP) samples were produced through low-pressure foam-injection molding (FIM). The foaming stage of the process has been facilitated through a chemical blowing agent (C6H7NaO7 and CaCO3 mixture), a phys...
Microcellular injection molding technology (MuCell) using supercritical fluid (SCF) as a foaming agent is one of the important green molding solutions for reducing the part weight, saving cycle time, and molding energy, and improving dimensional stab...
Conductive polymer microcellular foamed materials are a type of functional composite that combines lightweight cell structures with controllable conductivity. Their core feature lies in regulating the cell structure of the material through microcellu...
High-hardness thermoplastic polyurethane (HD-TPU) presents a high matrix modulus, low-temperature durability, and remarkable abrasion resistance, and has been used in many advanced applications. However, the fabrication of microcellular HD-TPU foam i...
Poly(propylene carbonate-co-phthalate) (PPC-P) is an amorphous copolymer of aliphatic polycarbonate and aromatic polyester; it possesses good biodegradability, superior mechanical performances, high thermal properties, and excellent affinity with CO2...
Microcellular injection molding technology (MuCell®) using supercritical fluid (SCF) as a foaming agent offers many advantages, such as material and energy savings, low cycle time, cost-effectiveness, and the dimensional stability of products. Mu...
Polymers reinforced with conducting fibers to achieve electrical conductivity have attracted remarkable attention in several engineering applications, and injection molding provides a cost-effective way for mass production. However, the electrical pe...
To maximize the driving range and minimize the associated energy needs and, thus, the number of batteries of electric vehicles, OEMs have adopted lightweight materials, such as long fiber-reinforced thermoplastics, and new processes, such as microcel...
Microcellular sensory polymers prepared from solid sensory polymeric films were tested in an aqueous Hg(II) detection process to analyze their sensory behavior. First, solid acrylic-based polymeric films of 100 µm thickness were obtained via ra...
The cell structure uniformity of microcellular polymers significantly impacts material performance, especially for low-porosity microcellular TPU used in chip polishing. The distribution of the cell structure of polishing pads directly affects the re...
In this study, a single paragraph of acrylonitrile-butadiene-styrene (ABS)/recycled polyethylene terephthalate (R-PET) polymeric foams is prepared using CO2 as a blowing agent. First, the sorption kinetics of subcritical and supercritical CO2 are fir...
As a substitute for conventional polymers for the preparation of biodegradable microcellular polymeric foams, polybutylene succinate (PBS) presents one of the most promising alternatives. However, the low melt strength of PBS makes it difficult to pr...
The present work deals with the study of phosphorus flame retardant microcellular acrylonitrile–butadiene–styrene (ABS) parts and the effects of weight reduction on the fire and mechanical performance. Phosphorus-based flame retardant add...
Arsenic contamination in water bodies caused by acid mine drainage (AMD) and industrial effluents presents severe threats to public health and aquatic ecosystems. Although activated carbon (AC) is an effective adsorbent, conventional powdered AC suff...
Polypropylene (PP)-composite foams were prepared by a combination process of microcellular injection molding (MIM) and in-mold decoration (IMD). The effect of ethylene propylene diene monomer (EPDM) on the crystallization properties, rheological prop...
Conventional PP with a linear chain structure is not suitable for foam processing due to its poor rheological properties. In this study, PP was modified with PE through reactive melt blending of maleic anhydride-grafted PP (MA-PP) with a small amount...
Polymer-based (nano)composite foams containing conductive (nano)fillers limit electromagnetic interference (EMI) pollution, and have been shown to act as good shielding materials in electronic devices. However, due to their high (micro)structural com...
To improve the mechanical property and foamability of linear structured isotactic polypropylene (iPP), a second phase of polyamide11 (PA11) was introduced to the iPP matrix, and a low contented PP-g-MAH was added to adjust their compatibility. As a r...
This study proposes a continuous preparation strategy for poly (l-lactic acid) (PLLA) scaffolds with oriented hierarchical microporous structures for bone repair. A PLLA-oriented multi-stage microporous bone repair scaffold (hereafter referred to as...
Polysulfone nanocomposite foams containing variable amounts of graphene nanoplatelets (0–10 wt%) were prepared by water vapor-induced phase separation (WVIPS) and supercritical CO2 (scCO2) dissolution. WVIPS foams with two ranges of relative de...
A combined in-mold decoration and microcellular injection molding (IMD/MIM) method has been used in this paper. The foamed PP/nano-CaCO3 composites were prepared to investigate their mechanical properties, cellular structure, and surface quality. The...
The foaming process and cellular morphologies of poly(styrene-co-acrylonitrile) (SAN)/chlorinated polyethylene (CPE) blends with supercritical carbon dioxide (scCO2) as a blowing agent were investigated in this study. As compared to pure SAN foam in...
The α-olefin–maleic anhydride copolymer DIA as a chain extender was used to modify polyamide 6 (PA6) during melt blending. The ability to modulate this modification for PA6 has been shown to be dependent on the effects of its content on t...
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