This study investigates the brazeability of tungsten (W) and a CuCrZr alloy produced by means of additive manufacturing, using four different filler compositions from the Cu-Ge and Cu-Ti systems. The additive process resulted in a CuCrZr alloy with a...
In this work a W coating was deposited through PS in Ar-H2 atmosphere on a substrate of CuCrZr with an interlayer consisting of gradually changing fractions of Cu and W. The W coating and the interlayer showed good adhesion and no cracks were observe...
CuCrZr alloy has the advantages of good electrical conductivity, thermal conductivity, high hardness, crack resistance and high softening temperature. It is extensively used in important fields such as rail transit, aerospace, thermonuclear fusion an...
While a tensile test revealing joint fracture at the base material may indicate good joint quality under certain circumstances, this conclusion might overlook the importance of examining the joint interface because exceptions can occur when one side...
To address the issue in the pure oxide molten salt system Na2WO4-WO3, where the relatively high melting temperature often causes thermal corrosion of the base material and reduces electrodeposition efficiency. A new molten salt system for electrodepo...
Recently, there has been a growing requirement for rapid and cost-effective additive manufacturing solutions for copper alloys with favorable mechanical properties. In this research, laser–direct current arc hybrid additive manufacturing (LAHAM...
The Cu-1.0% Cr-0.1% Zr alloy in a solid solution state was investigated by ageing treatments at different temperatures and holding times. The structure and performance were characterized and tested by using X-ray diffraction (XRD), a transmission ele...
Owing to the high optical reflectivity of copper powder, the high-performance fabrication of copper alloys in the laser additive manufacturing (AM) field is problematic. To tackle this issue, this study employs the remelting process during laser powd...
With the upgrade of additive manufacturing (AM) equipment, pure copper and various Cu-based alloys with almost full density have been successfully produced, maintaining their excellent thermal and electrical conductivity and good mechanical propertie...
To improve the wear resistance of high-strength and high-conductivity Cu–Cr–Zr alloys in high-speed and heavy load friction environments, coatings including Ni–Cu, Ni–Cu-10(W,Si), Ni–Cu–10(Mo,W,Si), and Ni–Cu...
Selective laser melting (SLM) is the most widely used laser powder-bed fusion (L-PBF) technology for the additive manufacturing (AM) of parts from metallic powders. The surface quality of the SLM parts is highly dependent on many factors and process...
The microstructure evolution and stress corrosion cracking (SCC) behaviors of ultrafine-grained (UFG) Cu-Cr-Zr alloys processed by equal-channel angular pressing (ECAP) and coarse-grain (CG) Cu-Cr-Zr alloys within NaNO2 solution were systematically i...
This study investigated the effects of aging processes on the microstructure, mechanical properties, and wear properties of Cu-Cr-Zr alloys prepared by vacuum melting. The experimental results show that the particles in the alloy are arranged along t...
In this paper, the precipitation, recrystallization, and evolution of twins in Cu-Cr-Zr alloy strips were investigated. Tensile specimens were aged at three different temperatures for various times so as to bring the strips into every possible aging...
This study investigates the tribo-mechanical properties of a modified Cu-Cr-Zr alloy with nickel addition, aimed at enhancing its suitability as a resistance spot welding (RSW) electrode material. Two alloy compositions, designated as Sample A (Cu-0....
Laser-directed energy deposition (LDED) is a promising technology for coating, repairing, and building near-net-shape 3D structures. However, the processing of copper alloys, specifically, has presented a significant challenge due to their low laser...
This study presents results on developing new copper alloys for electrode caps used in resistance spot welding (RSW) of galvanized steel sheets. Two copper alloys—CuCr0.7Zr0.05 and CuCr0.3Ni0.1Zr0.05—were modified with scandium (Sc) addit...
Coarse particles in Cu-0.39Cr-0.24Zr-0.12Ni-0.027Si alloy were studied with scanning electron microscopy and transmission electron microscopy. Three types of coarse particles were determined: a needle-like Cu5Zr intermetallic phase, a nearly spherica...
The characteristics of Cu alloy (0.3 wt. % Cr, 0.2 wt. % Zr) thin film deposited by direct current (DC) magnetron sputtering deposition were investigated. The conductivity and adhesion of the Cu-0.3%Cr-0.2%Zr films were optimized by increasing the sp...
Au-Ge-Ni solder was chosen for brazing of the Cu-Cr-Zr alloy cylinder and a part with a cylindrical hole (sleeve) below 550 °C. The Au based solder was first sintered on the surface of the cylinder and then brazed to the inner surface of the sleeve....
The Cu-Cr-Zr alloy is regarded as an optimal material for high-end electronic information industries owing to its high electrical strength, high conductivity, and outstanding softening resistance. Nevertheless, the impacts of Cr content and microstru...
This paper investigates the microstructural evolution and grain refinement kinetics of a solution-treated Cu–0.1Cr–0.06Zr alloy during equal channel angular pressing (ECAP) at a temperature of 673 K via route BC. The microstructural change during pla...
CuCrZr/GH4169 multi-material structures combine the high thermal conductivity of copper alloys with the high strength of nickel-based superalloys, making them suitable for aerospace components that require efficient heat dissipation and high strength...
High-performance copper alloys are crucial for integrated circuit lead frames due to their high density, multifunctionality, and low cost. High-performance copper alloys typically address the competing issues of high strength and high electrical cond...
In this study, the results of transmission electron microscopy (TEM) examinations of neutron-irradiated (2.5 dpa at 150 °C, 350 °C, and 450 °C) CuCrZrV and ODS(Y2O3)-Cu alloys are presented. These materials were developed for application...
This study investigates the enhancement of wear resistance in CuCrZr rails through the plasma cladding of CuCrZr-GO coatings with a varying graphene oxide (GO) content. The microstructure, phase composition, and mechanical properties of CuCrZr coatin...
The electromagnetic railgun, a novel kinetic energy weapon, has found utility in military operations due to its enhanced safety features and superior precision. This study investigates the enhancement of wear resistance in CuCrZr rails through the pl...
Dissimilar CuNiCrSi and CuCrZr butt joints were successfully frictionstirwelded at constant welding speed of 150 mm/min and rotational speed of 1400 rpm with the CuCrZr alloy or the CuNiCrSi alloy located on the advancing side (AS). The microstructur...
The pulsed current electrodeposition method was employed for the first time to achieve tungsten coating with a thickness of 433.72 μm on a CuCrZr alloy from Na2WO4-WO3-KCl-NaF molten salt. The microstructure of the coating was observed and the coa...
The TiCp/Cu master alloy was prepared via thermal explosion reaction. Afterwards, the nano-sized TiCp/Cu master alloy was dispersed by electromagnetic stirring casting into the melting Cu–Cr–Zr alloys to fabricate the nano-sized TiCp-reinforced Cu–Cr...
The research presented in this paper focused on optimising the process of unconventional plastic forming by hydrostatic extrusion (HE) with post-processing heat treatment of a copper alloy (CuCrZr) for electro-discharge machining (EDM) applications....
In this study, dissimilar CuNiCrSi and CuCrZr butt joints were friction stir welded at a constant welding speed of 150 mm/min, but at different rotational speeds of 800, 1100, 1400, 1700, and 2100 rpm. Sound joints were achieved at the rotational spe...
In order to study the effect of the rolling process and aging on the microstructure evolution and mechanical and tribological properties of the material, room-temperature rolling (RTR), cryogenic rolling (CR), and deep cryogenic treatment after rolli...
Microstructure optimization of Al-Zn-Mg-Cu-Zr aluminum alloys, particularly through recrystallization inhibition, for improved strength and corrosion resistance properties has been an important consideration in alloy development for aerospace applica...
Metallic joints within tokamak devices necessitate high interface hardness and superior bonding properties. However, conventional manufacturing techniques, specifically the hot isostatic pressing (HIP) diffusion joining process, encounter challenges,...
Cu–Cr–Zr alloys reinforced in situ with TiCx nanoparticles were prepared via combustion synthesis and electromagnetic stirring casting. The microstructure of TiCx/Cu-Cr-Zr composites with various contents was analyzed. The microhardness a...
Laser powder bed fusion (LPBF) technology is beneficial for the fabrication of thermal conductive materials, integrating with the predesigned structure, which shows a great potential for high heat dissipation applications. Here, a Cu–Cr–Zr alloy with...
The approximate process range for preparing the Cu–Cr–Zr alloy by selective laser melting (SLM) was determined by ANSYS simulation, and the influence of the SLM process parameters on the comprehensive properties of the SLM-formed alloy wa...
Round tensile test specimens of an age-hardened CuCr1Zr alloy were subjected to direct electrical current heating in a Gleeble thermal–mechanical simulator at 800 °C. The mechanical properties were monitored by the Vickers hardness test, and the chan...
The determination of the mechanical properties of a brazed joint is an important factor to reach the metallurgical level of a joint development. This paper evaluates the mechanical properties, and its correlation with the joint microstructure, of a W...
Heating of the electrode at the work–piece interface zone in spot welding, leading to degradation of the tip, becomes a significant concern in the high-volume production automotive industry. By recognizing the interrelationship between hardness...
In this paper, the influence of small additions of Cr, Mo, Cu, Ni, B, Ca, Zr, and Ce on the hot ductility of advanced high-strength steels (AHSS) has been reviewed. Most of these small additions have a positive effect in improving hot ductility on st...
A Cu–1.1%Cr–0.04%Zr (wt.%) alloy was processed by severe plastic deformation (SPD) using the equal channel angular pressing (ECAP) technique at room temperature (RT). It was found that when the number of passes increased from one to four,...
The effect of severe plastic deformation by the conforming process of equal channel angular extrusion (ECAE-Conform) followed by cold rolling on the microstructures developed in a Cu-0.1Cr-0.1Zr alloy was investigated. Following the ECAE-Conform of 1...
The present investigation aimed at the determination of Cr addition on microstructure, phase composition, and mechanical properties of the Al-Cu-Y-Zr alloy. Quasi-binary alloys of the ternary Al-Cu-Y system with atomic rotation of Cu/Y = 4/1 have a n...
In this study, high-entropy alloy films, namely, AlCrTaTiZr/AlCrTaTiZr-N, were deposited on the n-type (100) silicon substrate. Then, a copper film was deposited on the high-entropy alloy films. The diffusion barrier performance of AlCrTaTiZr/AlCrTaT...
Boron presents an important role in chemistry, biology, and materials science. Diatomic transition-metal borides (MBs) are the building blocks of many complexes and materials, and they present unique electronic structures with interesting and peculia...
In situ micro-TiB2/Cu cermets with a different TiB2 content (40, 50, and 60 vol %) were successfully fabricated by combustion synthesis (CS) and hot press consolidation in Cu-Ti-B systems. In addition, different contents of Cr and Zr were added to th...
A study of the effect of rotary swaging (RS) on the microstructure and properties of the pre-extruded and pre-quenched Cu-0.5%Cr-0.08%Zr alloy was performed. RS leads to the formation of an ultrafine-grained (UFG) microstructure. UFG structure format...
This work examines the effect of nickel (Ni) and cobalt (Co) concentrations on wear resistance behavior of Cu-xNi-yCo-Cr-Si (x = 8−9 wt%, y = 1−2 wt%) and the zirconium (Zr) addition, in order to obtain an alloy with similar or better properties than...
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