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Machines, Volume 13, Issue 4

2025 April - 84 articles

Cover Story: The focus of Industry 4.0 was on technological advancement, often overlooking human interaction. Industry 5.0 shifts the emphasis toward the role of humans and their interaction with emerging technologies. According to this new paradigm, in this paper, we investigate the automation of a traditionally manual task within the logistics sector, employing a human-centered approach aimed at minimizing high-risk ergonomic activities and improving operator well-being. To support this, a motion capture system and digital human simulation software were used to develop a digital twin of a real-world industrial case study. This virtual environment enabled the testing and evaluation of different automation strategies, ultimately identifying the most effective solution based on performance indicators. View this paper
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Articles (84)

  • Article
  • Open Access
943 Views
19 Pages

21 April 2025

Operational safety and fuel efficiency are critical, yet often conflicting, objectives in modern civil get engine designs. Optimal efficiency operating conditions are typically close to unsafe regions, such as compressor stalls, which can cause sever...

  • Article
  • Open Access
2 Citations
3,111 Views
33 Pages

20 April 2025

Arc welding is a complex multiphysics mitigation process, and the related finite element simulation requires significant computational resources for multiphysics modeling to determine the temperature distributions in engineering problems accurately....

  • Article
  • Open Access
4 Citations
721 Views
19 Pages

18 April 2025

To address the issues of non-stationarity, noise interference, and insufficient discriminative power of traditional fault feature extraction methods in rolling bearing vibration signals, this paper proposes a fault diagnosis method based on multi-sca...

  • Article
  • Open Access
1 Citations
1,365 Views
23 Pages

18 April 2025

GIS circuit breakers play a critical role in maintaining the reliability of modern power systems. However, mechanical failures, such as spring fatigue, transmission rod jamming, and loosening of structural components, can significantly impact their p...

  • Article
  • Open Access
1 Citations
2,030 Views
20 Pages

18 April 2025

The accurate detection and identification of collision states in industrial robot environments is a critically important and challenging task. Deep learning-based methods have been widely applied to collision detection; however, these methods primari...

  • Review
  • Open Access
2 Citations
5,606 Views
29 Pages

A Review of Recent Advancements in Heat Pump Systems and Developments in Microchannel Heat Exchangers

  • Roopesh Chowdary Sureddi,
  • Liang Li,
  • Hongwei Wu,
  • Niccolo Giannetti,
  • Kiyoshi Saito and
  • David Rees

18 April 2025

Heating and cooling are the main concerns across a wide range of sectors, including residential buildings, industrial facilities, transportation and commercial enterprises. This being the case, a continuous rise in the cost of energy demands more eff...

  • Article
  • Open Access
2 Citations
715 Views
23 Pages

18 April 2025

As one of the main faults of a disconnector, a mechanical fault is difficult to diagnose in time because of its weak self-evidence, its wide range of fault categories, and the difficulty in obtaining fault sample data. To address this issue, this stu...

  • Article
  • Open Access
4 Citations
955 Views
19 Pages

Decentralized Adaptive Control of Closed-Kinematic Chain Mechanism Manipulators

  • Tri T. Nguyen,
  • Charles C. Nguyen,
  • Tuan M. Nguyen,
  • Tu T. C. Duong,
  • Ha Tang T. Ngo and
  • Lu Sun

18 April 2025

This paper presents a new decentralized adaptive control scheme for motion control of robot manipulators built based on a closed-kinematic chain mechanism (CKCM). By employing the synchronization technique and model reference adaptive control (MRAC)...

  • Article
  • Open Access
3 Citations
2,135 Views
30 Pages

17 April 2025

This paper presents a comprehensive methodology to enable the optimization of an automotive electric axle to reduce noise emissions and improve load distribution. The proposed method consists of the application of two sequential optimization procedur...

  • Article
  • Open Access
3 Citations
1,427 Views
14 Pages

Investigation of Transfer Learning Method for Motor Fault Detection

  • Prashant Kumar,
  • Saurabh Singh and
  • Doug Young Song

17 April 2025

Industry 4.0 is propelling modern industries forward due to its reliability, stability, and performance. Electric motors (EMs) are utilized in multiple industries for their efficiency, precise speed and torque control, and robustness. Detecting fault...

  • Article
  • Open Access
1,281 Views
15 Pages

17 April 2025

In this paper, a fully convolutional data description (FCDD) model is applied to defect detection and its concurrent visualization for industrial products and materials. The authors’ propose a MATLAB application that enables users to efficientl...

  • Correction
  • Open Access
400 Views
2 Pages

Correction: Saadah et al. Developing Robust Safety Protocols for Radiosurgery within Patient Positioning System Framework. Machines 2024, 12, 106

  • Alaa Saadah,
  • Laszlo Fadgyas,
  • Donald Medlin,
  • Jad Saud,
  • Jason Henderson,
  • Tibor Koroknai,
  • Máté Koroknai,
  • Levente Menyhárt,
  • David Takacs and
  • Géza Husi
  • + 3 authors

17 April 2025

After the publication of the paper, Endre Takacs from Clemson University contacted the corresponding author Alaa Saadah to ask for multiple individuals (Laszlo Fadgyas, Jason Henderson, Tibor Koroknai, Máté Koroknai, David Takacs, Peter...

  • Article
  • Open Access
1 Citations
873 Views
20 Pages

17 April 2025

To address the data imbalance issue in the process of collecting bearing fault data in industrial environments and to enhance the robustness and generalization ability of fault diagnosis, this paper proposes a bearing fault diagnosis method based on...

  • Article
  • Open Access
1 Citations
1,078 Views
26 Pages

Design and Analysis of a Novel Hydraulic Energy Storage Component

  • Jinlin Yao,
  • Xiangyu He,
  • Yuanhao Yang,
  • Yanshuo Zhu,
  • Guangxin Xiao and
  • Yizhe Huang

17 April 2025

The hydraulic energy storage component (HESC) is the core component of hydraulic energy regeneration (HER) technologies in construction equipment, directly influencing the overall energy efficiency of the system. However, under complex practical oper...

  • Article
  • Open Access
2 Citations
843 Views
27 Pages

16 April 2025

Lightweight components can have structural integrity and reliability concerns, coming from dynamic airborne pressure fields. Hardly tuned numerical structural models may enter into vibro-acoustic simulations of the pressure fields radiated by vibrati...

  • Article
  • Open Access
854 Views
23 Pages

16 April 2025

The gear-transmission system plays a crucial role in power transmission for urban railway vehicles. However, it can experience abnormal meshing conditions due to wheel polygonization, which presents a potential safety hazard for vehicle operations. T...

  • Article
  • Open Access
1,215 Views
22 Pages

The Structural Design and Optimization of a Railway Fastener Nut Disassembly and Assembly Machine

  • Xiangang Cao,
  • Guoyin Chen,
  • Mengzhen Zuo,
  • Jiasong Zang,
  • Peng Wang and
  • Xudong Wu

15 April 2025

During the maintenance of railway fasteners, there are issues with the current nut disassembly and assembly operation, including low efficiency, heavy reliance on manual labor, and high physical strain. A mechanical device has been designed to move a...

  • Article
  • Open Access
1,108 Views
19 Pages

14 April 2025

A reduction of forces acting between the railway track and the vehicle is one of the key issues in the design of modern rolling stock. Because the capabilities of reducing wheel–rail contact forces in track curves by conventional methods are en...

  • Article
  • Open Access
6 Citations
1,272 Views
16 Pages

14 April 2025

Accurate fault diagnosis remains a critical but unresolved issue in predictive maintenance, as industrial environments typically involve large amounts of electromagnetic interference and mechanical noise that can severely degrade the signal quality....

  • Article
  • Open Access
2 Citations
2,795 Views
19 Pages

Current- and Vibration-Based Detection of Misalignment Faults in Synchronous Reluctance Motors

  • Angela Navarro-Navarro,
  • Vicente Biot-Monterde,
  • Jose E. Ruiz-Sarrio and
  • Jose A. Antonino-Daviu

14 April 2025

Misalignment faults in drive systems occur when the motor and load are not properly aligned, leading to deviations in the centerlines of the coupled shafts. These faults can cause significant damage to bearings, shafts, and couplings, making early de...

  • Article
  • Open Access
1 Citations
1,781 Views
18 Pages

Efficient Real-Time Tool Chatter Detection Through Bandpass Filtering

  • Javier Arenas,
  • Jorge Martínez de Alegría,
  • Patxi X. Aristimuño and
  • Vicente Gómez

14 April 2025

Tool Chatter or Self-Excited Vibration is a common issue in machining processes. This phenomenon arises due to various factors, such as tool rigidity, depth of cut, spindle speed, etc., leading to poor surface finish, excessive tool wear, and prematu...

  • Article
  • Open Access
4 Citations
2,145 Views
18 Pages

Intelligent Casting Quality Inspection Method Integrating Anomaly Detection and Semantic Segmentation

  • Min-Chieh Chen,
  • Shih-Yu Yen,
  • Yue-Feng Lin,
  • Ming-Yi Tsai and
  • Ting-Hsueh Chuang

13 April 2025

Wind power generation plays an important role in renewable energy, and the core casting components have extremely high requirements for precision and quality. In actual practice, we found that an insufficient workforce limits traditional manual inspe...

  • Article
  • Open Access
4 Citations
1,675 Views
26 Pages

13 April 2025

Impact absorbers are needed in many different areas in terms of energy absorption and crashworthiness. While the design of these structures is expected to increase mechanical performance, they are expected to be lightweight, and when evaluated in thi...

  • Article
  • Open Access
1 Citations
1,188 Views
15 Pages

12 April 2025

Mobile welding robots have attracted considerable attention due to their flexible movement and robust adaptability, offering substantial market potential. However, the complexity of their operational conditions poses specific demands on robot configu...

  • Article
  • Open Access
5 Citations
2,568 Views
34 Pages

12 April 2025

As electric vehicles (EVs) are growing, the fault diagnosis in their drive motor becomes more important to have optimal performance and safety. Traditional fault detection methods suffer mainly from high false positive and false negative rates, compu...

  • Article
  • Open Access
1 Citations
854 Views
18 Pages

11 April 2025

Under mixed lubrication, the macro size is affected by the wear of the surface roughness peaks, which results in degradation of the bearing accuracy. To study the wear characteristics of rolling bearings under mixed lubrication, based on the elastohy...

  • Article
  • Open Access
889 Views
19 Pages

Friction Monitoring in Kaplan Turbines

  • Lars-Johan Sandström,
  • Kim Berglund,
  • Pär Marklund and
  • Gregory F. Simmons

11 April 2025

Hydropower is important in the modern power system due to its ability to quickly adjust production. More frequent use of this ability may lead to increased maintenance needs, highlighting the importance of research in condition monitoring for hydropo...

  • Article
  • Open Access
1,249 Views
28 Pages

11 April 2025

The growing population of hand dysfunction patients necessitates advanced rehabilitation technologies. Current robotic solutions face limitations in motion compatibility and systematic design frameworks. This study develops a rigid–soft couplin...

  • Article
  • Open Access
2 Citations
881 Views
39 Pages

Analysis of the Interaction of Robots as Part of a Robotic System for Biomaterial Aliquotation

  • Sergey Khalapyan,
  • Larisa Rybak,
  • Dmitry Malyshev,
  • Vladislav Cherkasov and
  • Vladislav Vorobyev

11 April 2025

The paper considers the problem of interaction between robots with parallel and serial structures that are part of a robotic system for aliquoting biomaterials. An approach to selecting the relative position and limiting the ranges of movement of man...

  • Article
  • Open Access
1,098 Views
18 Pages

10 April 2025

The drive mechanism of a friction screw press consists of a screw transmission, a friction transmission and a belt transmission. Improper maintenance and axial misalignment of the screw spindle and the press are the main possible causes of screw spin...

  • Article
  • Open Access
893 Views
19 Pages

10 April 2025

AISI 9310 gear steel, renowned for its high hardenability, is widely employed in the manufacturing of aerospace gear components. Laser powder directed energy deposition (LP-DED) takes advantage of a laser heat source to melt metal powder, thus creati...

  • Article
  • Open Access
1 Citations
1,056 Views
26 Pages

Design of Rotors in Centrifugal Pumps Using the Topology Optimization Method and Parallel Computing in the Cloud

  • Xavier Andrés Arcentales,
  • Danilo Andrés Arcentales and
  • Wilfredo Montealegre

10 April 2025

Designing flow machines is challenging due to numerous free geometrical parameters. This work aims to develop a parallelized computational algorithm in MATLAB version R2020a to design the rotor of a radial flow in a centrifugal pump using the finite-...

  • Article
  • Open Access
4 Citations
1,333 Views
22 Pages

9 April 2025

As the operating conditions of metro vehicles become more complex, the fatigue damage of metro bogie frames under actual operating conditions becomes increasingly difficult to evaluate realistically. After a period of operation of metro trains, the l...

  • Article
  • Open Access
1,143 Views
20 Pages

Fatigue Crack Growth Simulation of R260 Grade Pearlitic Rail Steel Using the Discrete Element Method

  • Hamed Davoodi Jooneghani,
  • Klaus Six,
  • Saham Sadat Sharifi,
  • Maria Cecilia Poletti and
  • Gerald Trummer

9 April 2025

Fatigue-induced crack initiation and propagation are a major concern in pearlitic railway rails and wheels. Rails and wheels undergo significant plastic deformation on their near-surface layers during service, leading to the initiation and propagatio...

  • Article
  • Open Access
1,128 Views
17 Pages

8 April 2025

Machine learning (ML) has been demonstrated to improve productivity in many manufacturing applications. To host these ML applications, several software and Industrial Internet of Things (IIoT) systems have been proposed for manufacturing applications...

  • Article
  • Open Access
1,854 Views
22 Pages

Leveraging Digital Twin Technology with a Human-Centered Approach to Automate a Workstation in the Logistics Sector of Made in Italy: CHIMAR Use Case

  • Annalisa Bertoli,
  • Matteo Nini,
  • Valerio Cibrario,
  • Manuela Vargas,
  • Paolo Perona,
  • Ludovico Rossi,
  • Laura Benedetti,
  • Alberto Nicolinti and
  • Cesare Fantuzzi

7 April 2025

Industry 4.0 has driven the development of important technologies for industrial applications, but the focus has often been on technological advancement rather than on how operators interact with these systems. With the emergence of Industry 5.0, att...

  • Article
  • Open Access
2 Citations
1,299 Views
12 Pages

7 April 2025

Accurate performance prediction in the design phase of permanent magnet synchronous motors (PMSMs) is essential for optimizing efficiency and functionality. While 2-D finite element analysis (FEA) is commonly used due to its low computational cost, i...

  • Article
  • Open Access
6 Citations
2,534 Views
28 Pages

7 April 2025

Currently, in the domain of surface defect detection on hot-rolled strip steel, detecting small-target defects under complex background conditions and effectively balancing computational efficiency with detection accuracy presents a significant chall...

  • Article
  • Open Access
2 Citations
1,473 Views
25 Pages

4 April 2025

This paper introduces a novel diagnostic approach called partial-discharge-activated impulse frequency response analysis (PD-IFRA), developed to overcome the limitations of conventional frequency response analysis (FRA) in detecting partial discharge...

  • Article
  • Open Access
1 Citations
1,354 Views
22 Pages

3 April 2025

Spalling alters a gear’s time-varying meshing stiffness (TVMS), thereby affecting its vibration characteristics. However, most studies focus on single-spalling gears and overlook the possibility of multi-spalling gears. Additionally, because mo...

  • Article
  • Open Access
1,160 Views
20 Pages

3 April 2025

This paper presents an interactive online e-portal development and application using Shiny/R version 4.4.0 programming for personalised varifocal lens surface design and manufacturing in an agile and responsive manner. Varifocal lenses are specialise...

  • Article
  • Open Access
2 Citations
905 Views
22 Pages

2 April 2025

This study explores the in situ measurement of contact temperature in thermo-elastohydrodynamic lubrication (TEHL) within cylindrical roller thrust bearings (CRTBs) utilizing vapour-deposited resistive thin-film sensors. The sensors, optimized for co...

  • Article
  • Open Access
1 Citations
1,789 Views
29 Pages

Numerical and Experimental Study of Heat Transfer Enhancement for Horizontal Blowing Panel-Type Radiators with Multiple Fans

  • Guanxun Diao,
  • Wenrong Si,
  • Chenzhao Fu,
  • Heli Ni,
  • Haimin Hu,
  • Peng Yuan,
  • Yuhang Tian and
  • Jian Yang

2 April 2025

To improve the thermal performance of air-cooled panel-type radiators for transformers, a multi-fan horizontal blowing method was designed in this paper, and the thermo-hydraulic performance of the oil-side and air-side of the panel-type radiator was...

  • Article
  • Open Access
2 Citations
1,118 Views
14 Pages

2 April 2025

Traditional design and shaping methods of helical gears may have difficulties in meeting the requirements of multiple performance indicators simultaneously, such as tooth surface accuracy, load-carrying capacity, and transmission efficiency. This stu...

  • Article
  • Open Access
2 Citations
3,098 Views
18 Pages

Design and Implementation of a 3-DOF Modular High-Rise Façade-Cleaning Robot with an XYZ Motion Module

  • Pingtan Fang,
  • Chaofeng Liu,
  • Shengcong Li,
  • Yujun Li,
  • Fujun Yang,
  • Yang Liu,
  • Longhui Shao,
  • Zhiyuan Chen and
  • Mingheng Yu

1 April 2025

In recent years, the increasing construction of high-rise buildings has led to the widespread use of glass curtain walls. Regular cleaning is essential to maintain their aesthetic appeal and functionality. However, manual cleaning methods pose signif...

  • Article
  • Open Access
6 Citations
1,167 Views
24 Pages

A Holistic Perspective on Sustainable Machining of Al6082: Synergistic Effects of Nano-Enhanced Bio-Lubricants

  • Rüstem Binali,
  • Mehmet Erdi Korkmaz,
  • Mehmet Tayyip Özdemir and
  • Mustafa Günay

31 March 2025

This study investigates the performance of biobased and nano-additive lubricants for the sustainable machining of Al6082 alloy. The experiments were conducted in five different cutting environments: dry cutting, olive oil-based minimum quantity lubri...

  • Article
  • Open Access
1 Citations
3,010 Views
14 Pages

Development of a Four Omni-Wheeled Mobile Robot Using Telescopic Legs

  • Shuaiby Mohamed,
  • Venkatesan Vellaiyan,
  • Kangmin Kim,
  • Youngshik Kim and
  • Buhyun Shin

31 March 2025

This paper presents the design of a four omni-wheeled mobile robot consisting of four omni wheels, with each wheel connecting to a separate DC motor. Additionally, the presence of a telescopic leg with a linear RC servo actuator enables the robot to...

  • Article
  • Open Access
1,146 Views
20 Pages

Simulation and Experimental Study of Multi-Particle Grinding Based on W-M Fractal Dimension

  • Shengfang Zhang,
  • Zhiyi Leng,
  • Qiang Duan,
  • Mingjie Lu,
  • Hongtao Gu,
  • Ziguang Wang and
  • Yu Liu

31 March 2025

Extended operation in complex environments characterized by high temperatures, pressures, and hydrogen exposure can lead to performance degradation for S32168 stainless steel welds of hydrogenation reactors, which significantly impacts the reliabilit...

  • Article
  • Open Access
3 Citations
665 Views
24 Pages

31 March 2025

Traditional tool wear identification methods are usually based on the framework of “feature extraction + machine learning”, but these methods often have problems of low efficiency and low recognition accuracy. To address these problems, t...

  • Article
  • Open Access
1,105 Views
26 Pages

A Novel Ground-to-Elevated Mobile Manipulator Base System for High-Altitude Operations

  • Hongjia Wu,
  • Chengzhang Gong,
  • Li Fan,
  • Guoan Liu,
  • Yonghuang Zheng,
  • Tingzheng Shen and
  • Xiangbo Suo

31 March 2025

Mobile manipulators have the potential to replace manual labor in various scenarios. However, current mobile base designs have limitations when it comes to accommodating complex movements that involve both high-altitude tasks and ground-based composi...

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Machines - ISSN 2075-1702