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128 Results Found

  • Feature Paper
  • Article
  • Open Access
503 Views
14 Pages

Slurry Aluminizing of Nickel Electroless Coated Nickel-Based Superalloy

  • Thomas Kepa,
  • Gilles Bonnet,
  • Giulia Pedrizzetti,
  • Virgilio Genova,
  • Giovanni Pulci,
  • Cecilia Bartuli and
  • Fernando Pedraza

17 November 2025

Nickel-based superalloys require protective low-activity aluminide coatings to withstand high-temperature oxidation and corrosion in turbine applications. As opposed to conventional gas processes, this study investigates the mechanisms of formation o...

  • Article
  • Open Access
2,701 Views
16 Pages

Optimization and Experimental Analysis of Electroless Nickel Plating on the Diamond Surface

  • Qingming Fan,
  • Guokang Su,
  • Congmin Zhu,
  • Hui Qi,
  • Pengfan Li,
  • Xiumei Shen,
  • Chuanyun Zhang and
  • Kai Cheng

13 June 2025

Coating diamond particle surfaces with a layer of high-temperature resistant nickel, which possesses weldability, effectively enhances the bonding strength between diamond particles and substrates in pre-grinding tools. This improves their stability...

  • Feature Paper
  • Article
  • Open Access
28 Citations
4,614 Views
15 Pages

Characterization of Electroless Nickel–Boron Deposit from Optimized Stabilizer-Free Bath

  • Muslum Yunacti,
  • Alexandre Mégret,
  • Mariana Henriette Staia,
  • Alex Montagne and
  • Véronique Vitry

Conventional electroless nickel–boron deposits are produced using solutions that contain lead or thallium, which must be eliminated due to their toxicity. In this research, electroless nickel–boron deposits were produced in a stabilizer-free bath tha...

  • Review
  • Open Access
2 Citations
5,605 Views
46 Pages

Solvent-Driven Electroless Nickel Coatings on Polymers: Interface Engineering, Microstructure, and Applications

  • Chenyao Wang,
  • Heng Zhai,
  • David Lewis,
  • Hugh Gong,
  • Xuqing Liu and
  • Anura Fernando

1 August 2025

Electroless nickel deposition (ELD) is an autocatalytic technique extensively used to impart conductive, protective, and mechanical functionalities to inherently non-conductive synthetic substrates. This review systematically explores the fundamental...

  • Article
  • Open Access
1,589 Views
18 Pages

Electroless Nickel Plating of Magnesium Particles for Hydrogen Storage

  • Sindy Bello,
  • Robinson Aguirre Ocampo,
  • Julián Arias Velandia,
  • Alejandro Zuleta Gil,
  • Esteban Correa,
  • Wilber Silva,
  • Julián Andrés Lenis Rodas,
  • Carlos Arrieta,
  • Francisco Bolívar and
  • Félix Echeverria
  • + 1 author

Hydrogen is emerging as a key energy vector for the transition toward renewable and sustainable energy sources. However, its safe and efficient storage remains a significant technical challenge in terms of cost, safety, and performance. In this study...

  • Article
  • Open Access
2 Citations
2,921 Views
16 Pages

Surface Defect Mitigation of Additively Manufactured Parts Using Surfactant-Mediated Electroless Nickel Coatings

  • Anju Jolly,
  • Véronique Vitry,
  • Golnaz Taghavi Pourian Azar,
  • Thais Tasso Guaraldo and
  • Andrew J. Cobley

13 January 2024

The emergence of defects during the early production phases of ferrous-alloy additively manufactured (AM) parts poses a serious threat to their versatility and adversely impacts their overall mechanical performance in industries ranging from aerospac...

  • Article
  • Open Access
10 Citations
2,273 Views
11 Pages

5 December 2023

Electroless nickel-boron coatings present outstanding properties such as high hardness, excellent wear resistance and uniform coating, and thus they are considered to be alternative to toxic hard chrome coatings. However, they contain lead that is to...

  • Article
  • Open Access
624 Views
24 Pages

22 November 2025

Hydroxamic acid extractants, such as LIX984, demonstrate high efficiency in extracting nickel from electron-free nickel waste solutions; however, they suffer from a slow extraction rate. This study investigated the effect of adding 2–5 vol.% of...

  • Article
  • Open Access
19 Citations
4,517 Views
18 Pages

Full Optimization of an Electroless Nickel Solution: Boosting the Performance of Low-Phosphorous Coatings

  • Asier Salicio-Paz,
  • Ixone Ugarte,
  • Jordi Sort,
  • Eva Pellicer and
  • Eva García-Lecina

18 March 2021

Univariate and multivariate optimizations of a novel electroless nickel formulation have been carried out by means of the Taguchi method. From the compositional point of view, adjustment of the complexing agent concentration in solution is crucial fo...

  • Abstract
  • Open Access
902 Views
1 Page

Corrosion Resistance of Electroless Nickel–Boron Coating in a Bath Exempt from Stabilizer

  • Muslum Yunacti,
  • Alexandre Megret,
  • Alex Montagne and
  • Véronique Vitry

Electroless nickel–boron (ENB) coatings from borohydride-reduced baths have received wide acceptance thanks to their excellent hardness and superior wear resistance. Therefore, they have been considered as an alternative to hard chrome. However...

  • Feature Paper
  • Article
  • Open Access
4 Citations
3,012 Views
15 Pages

25 November 2022

Titanium alloys are widely used in many industrial applications, from aerospace to automotive, and from defense to medical, as they combine superior properties such as high strength and low density. Still, titanium and its alloys are insufficient in...

  • Article
  • Open Access
15 Citations
3,166 Views
18 Pages

Selection of New Heat Treatment Conditions for Novel Electroless Nickel-Boron Deposits and Characterization of Heat-Treated Coatings

  • Véronique Vitry,
  • Muslum Yunacti,
  • Alexandre Mégret,
  • Hafiza Ayesha Khalid,
  • Mariana Henriette Staia and
  • Alex Montagne

20 December 2022

Electroless nickel-boron coatings were deposited from a novel deposition bath that was stabilizer-free. Those coatings were analyzed by DSC to determine the crystallization temperature of nickel-boride phases, and then the best heat treatment conditi...

  • Feature Paper
  • Article
  • Open Access
6 Citations
6,187 Views
11 Pages

EN-GJS-500-7 spheroidal graphite (SG) cast iron was coated with chemical Ni-P. The kinetic study reveals that the limiting step corresponds to a classical surface process, but the morphological study shows, at short times, an imperfect Ni-P coating o...

  • Article
  • Open Access
12 Citations
6,390 Views
17 Pages

Magnetorheological Finishing of Chemically Treated Electroless Nickel Plating

  • Mayank Kumar,
  • Tharra Bhavani,
  • Sunil Rawal and
  • Ajay Sidpara

Electroless nickel plating with a nanofinished surface is used in space mirrors, automobile parts, aircraft components, optical instruments, and electronic equipment. Finishing of these components using conventional finishing techniques is limited du...

  • Article
  • Open Access
2 Citations
8,032 Views
14 Pages

19 July 2013

Catalysts based on electroless nickel and bi-metallic nickel-molybdenum nanoparticles were synthesized for the hydrolysis of sodium borohydride for hydrogen generation. The catalysts were synthesized by polymer-stabilized Pd nanoparticle-catalyzation...

  • Article
  • Open Access
12 Citations
8,384 Views
11 Pages

Electroless Nickel Deposition for Front Side Metallization of Silicon Solar Cells

  • Shu Huei Hsieh,
  • Jhong Min Hsieh,
  • Wen Jauh Chen and
  • Chia Chih Chuang

14 August 2017

In this work, nickel thin films were deposited on texture silicon by electroless plated deposition. The electroless-deposited Ni layers were characterized by scanning electron microscopy (SEM), transmission electron microscopy (TEM), energy dispersiv...

  • Article
  • Open Access
1,705 Views
20 Pages

Electroless Nickel Phosphorus Coatings for Enhanced Solar Absorption

  • Gabriel Santos,
  • Diogo Cavaleiro,
  • Sílvia Gavinho,
  • Zohra Benzarti,
  • Mariana Lopes,
  • António Cunha,
  • Sandra Carvalho and
  • Susana Devesa

2 October 2025

Harnessing solar energy is crucial for applications such as water desalination through solar collectors, where efficient conversion of solar radiation into thermal energy is required. In this study, electroless nickel–phosphorus (Ni-P) coatings...

  • Review
  • Open Access
15 Citations
5,641 Views
26 Pages

7 September 2023

Nickel-Phosphate/Boron (Ni-P/B) electroless coatings have been widely used to improve physical and mechanical properties in various industrial applications, including the automotive, aerospace, chemical processing, food, oil and gas, electronic, text...

  • Article
  • Open Access
2 Citations
2,630 Views
10 Pages

The Effect of Electroless Nickel–Polytetrafluoroethylene Coating on the Frictional Properties of Orthodontic Wires

  • Kento Numazaki,
  • Masatoshi Takahashi,
  • Arata Ito,
  • Yukyo Takada and
  • Itaru Mizoguchi

9 February 2024

In orthodontic treatment, to achieve efficient tooth movement, it is important to reduce the frictional force between the wire and the bracket, especially the binding friction that occurs when the angle between the wire and the bracket is large. Elec...

  • Article
  • Open Access
8 Citations
3,889 Views
12 Pages

22 January 2020

Carbon fibers (CFs) were plated with nickel-phosphorus (Ni-P) using an electroless plating process. The effects of the process parameters such as heat treatment temperature, heat treatment time, and the pH of the plating bath on electroless Ni-P plat...

  • Article
  • Open Access
5 Citations
5,656 Views
13 Pages

Improved Plasticity of Ti-Based Bulk Metallic Glass at Room Temperature by Electroless Thin Nickel Coating

  • Xin Wang,
  • Ximei Hu,
  • Lichen Zhao,
  • Dongxu Jiang,
  • Peng Chen,
  • Pengdong Wang,
  • Zhipeng Zhang,
  • Shuiqing Liu and
  • Chunxiang Cui

14 December 2017

By restricting the dilated deformation, surface modification can stimulate multiple shear banding and improve the plasticity of bulk metallic glasses (BMGs). Aimed at modifying the surface of BMGs by thin layers, a crystalline Ni coating with ultrafi...

  • Proceeding Paper
  • Open Access
2 Citations
2,395 Views
5 Pages

The use of nickel electroless plating to enhance the mechanical properties of stainless steel micro lattice structures manufactured using selective laser melting is described. A coating thickness of 17 μm is achieved, and this increases micro lattice...

  • Article
  • Open Access
833 Views
25 Pages

Semi-rigid tool polishing is widely used in the high-precision manufacturing of electroless nickel surface due to its stable material removal and high efficiency in correcting mid- and high-frequency profile errors. However, predicting mid-frequency...

  • Article
  • Open Access
1 Citations
1,012 Views
17 Pages

Tuning Polymer–Metal Interfaces via Solvent-Engineered Electroless Nickel Coatings on Functional Fibres

  • Chenyao Wang,
  • Heng Zhai,
  • Xuzhao Liu,
  • David Lewis,
  • Yuhao Huang,
  • Ling Ai,
  • Xinyi Guan,
  • Hugh Gong,
  • Xuqing Liu and
  • Anura Fernando

18 June 2025

Electroless nickel deposition (ELD) on polymer substrates enables the fabrication of flexible, conductive fibres for wearable and functional textiles. However, achieving uniform, low-defect coatings on synthetic fibres such as nylon-6,6 remains chall...

  • Article
  • Open Access
9 Citations
3,744 Views
14 Pages

Interfacial Microstructure and Mechanical Reliability of Sn-58Bi/ENEPIG Solder Joints

  • Cheng Chen,
  • Cheng Wang,
  • Huhao Sun,
  • Hongbo Yin,
  • Xiuli Gao,
  • Hengxu Xue,
  • Dahai Ni,
  • Kan Bian and
  • Qilin Gu

1 February 2022

The 42 wt.% Sn–58 wt.% Bi (Sn-58Bi) Ball Grid Array (BGA) solder balls were mounted to electroless nickel-electroless palladium-immersion gold (ENEPIG) pads by employing the reflow process profile. The effects of reflow cycles and aging time on...

  • Article
  • Open Access
11 Citations
3,223 Views
11 Pages

Friction Properties of the Heat-Treated Electroless Ni Coatings Embedded with c-BN Nanoparticles

  • Mara Kandeva,
  • Mihail Zagorski,
  • Ružica Nikolić,
  • Blaža Stojanović,
  • Adrian But,
  • František Botko,
  • Ján Piteľ and
  • Aleksandar Vencl

18 July 2022

The nickel (Ni) coatings without and with embedded (5–7 vol. %) cubic boron nitride (c-BN) nanoparticles (10 nm in diameter) were deposited on carbon steel substrate by an electroless plating process. Coatings were tested in as-deposited and he...

  • Article
  • Open Access
3,215 Views
16 Pages

Effect of Anodic Aluminium Oxide Structure on the Electroless Ni-P Distribution into Nanopores

  • Boriana Tzaneva,
  • Olena Okhay,
  • Vesselina Milusheva,
  • Stela Atanasova-Vladimirova,
  • João Ventura and
  • Alexander Tkach

13 August 2025

The anodization of aluminium/aluminium alloys is widely used to produce anodic nanoporous networks for metal layered structures, with applications in energy harvesting technologies and sensor systems. Anodic aluminium oxide (AAO) with thickness of ~1...

  • Feature Paper
  • Article
  • Open Access
31 Citations
4,262 Views
13 Pages

Optimization of Oxygen Evolution Reaction with Electroless Deposited Ni–P Catalytic Nanocoating

  • Sergio Battiato,
  • Mario Urso,
  • Salvatore Cosentino,
  • Anna Lucia Pellegrino,
  • Salvo Mirabella and
  • Antonio Terrasi

9 November 2021

The low efficiency of water electrolysis mostly arises from the thermodynamic uphill oxygen evolution reaction. The efficiency can be greatly improved by rationally designing low-cost and efficient oxygen evolution anode materials. Herein, we report...

  • Article
  • Open Access
3 Citations
2,410 Views
14 Pages

Induction Heating Characteristics of Electroless Ni-Coated CFRP for Deicing and Anti-Icing

  • Jie Pang,
  • Wenfeng Qin,
  • Wentao You,
  • Mian Zhong and
  • Qing’an Meng

31 August 2023

Ice accumulation on the surface of aircraft is a serious threat to flight safety and a fatal factor causing air accidents. However, traditional aircraft deicing methods no longer meet the requirements of safe flight due to changes in aircraft structu...

  • Article
  • Open Access
40 Citations
15,912 Views
10 Pages

8 February 2017

The electrochemical migration (ECM) behavior of copper-clad laminate (PCB-Cu) and electroless nickel/immersion gold printed circuit boards (PCB-ENIG) under thin electrolyte layers of different thicknesses containing 0.1 M Na2SO4 was studied. Results...

  • Article
  • Open Access
9 Citations
3,361 Views
12 Pages

Development and Mechanical Characterization of Ni-Cr Alloy Foam Using Ultrasonic-Assisted Electroplating Coating Technique

  • Raj Kumar Pittala,
  • Priyaranjan Sharma,
  • Gajanan Anne,
  • Sachinkumar Patil,
  • Vinay Varghese,
  • Sudhansu Ranjan Das,
  • Ch Sateesh Kumar and
  • Filipe Fernandes

28 May 2023

Metal foams and alloy foams are a novel class of engineering materials and have numerous applications because of their properties such as high energy absorption, light weight and high compressive strength. In the present study, the methodology adopte...

  • Article
  • Open Access
14 Citations
3,652 Views
15 Pages

4 March 2021

Lattice structures are superior to stochastic foams in mechanical properties and are finding increasing applications. Their properties can be tailored in a wide range through adjusting the design and dimensions of the unit cell, changing the constitu...

  • Article
  • Open Access
1 Citations
1,030 Views
13 Pages

Metallization of 3D-Printed PET and PETG Samples with Different Filling Densities of the Inner Layers

  • Sonya Petrova,
  • Diana Lazarova,
  • Mihaela Georgieva,
  • Maria Petrova,
  • Dimiter Dobrev and
  • Dimitre Ditchev

20 July 2025

The aim of the study was to develop a suitable pre-treatment (and more specifically, the etching operation) of 3D-printed PET and PETG samples with different filling densities of the inner layers for subsequent electroless metallization. The influenc...

  • Article
  • Open Access
1 Citations
2,078 Views
16 Pages

Low-Stress Abrasion of Novel Ni-P-Tribaloy Composite Coating

  • Ahmed Mabrouk,
  • Zoheir Farhat and
  • Md. Aminul Islam

20 September 2023

Degradation of industrial machinery through wear can be mitigated with the deposition of protective coatings to reduce maintenance costs and prolong their service lifespans. Electroless nickel-based composite coatings is one possible method used to p...

  • Feature Paper
  • Article
  • Open Access
765 Views
28 Pages

Surface Optimization of Additively Manufactured (AM) Stainless Steel Components Using Combined Chemical and Electrochemical Post-Processing

  • Pablo Edilberto Sanchez Guerrero,
  • Andrew Grizzle,
  • Daniel Fulford,
  • Juan Estevez Hernandez,
  • Lucas Rice and
  • Pawan Tyagi

11 October 2025

The design and production of goods have been completely transformed by additive manufacturing (AM), which makes it possible to create components with intricate and complex geometries that were previously impossible or impractical to produce. However,...

  • Article
  • Open Access
12 Citations
6,947 Views
15 Pages

7 June 2017

Molybdenum disulfide (MoS2) is unfavorable for practical application in the hydrogen evolution reaction (HER) process due to its inert basal surface, inferior conductivity, and limited amount of active edge sites. For the purpose of enhancing the HER...

  • Article
  • Open Access
1 Citations
3,289 Views
20 Pages

26 June 2024

This work demonstrates a completely wet-chemical procedure for the fabrication of a functional impedimetric humidity-sensing device on a titania (TiO2) surface. Optically transparent anatase TiO2 thin films were deposited on a glass substrate via dip...

  • Article
  • Open Access
7 Citations
3,065 Views
16 Pages

High Temperature Tribological Behavior of Electroless Plating Ni-P-Si3N4-WS2 Composite Coatings

  • Xiaohua Zheng,
  • Yindi Huang,
  • Chenbin Cai,
  • Haijun Huang and
  • Fanger Yang

2 April 2023

Electroless nickel composite coatings have the potential for high-temperature tribological applications, and a combination of high wear resistance and low friction factor is one of the desirable solutions but still a tricky problem. The addition of s...

  • Article
  • Open Access
4 Citations
4,213 Views
16 Pages

22 June 2022

Nickel-coated graphite (Ni/C) powder has many applications in diverse areas such as paint, print ink, adhesive, conductive rubber, and so on. To increase its stability in harsh environmental conditions, the electroless plating of silver film on Ni/C...

  • Article
  • Open Access
22 Citations
3,925 Views
20 Pages

Direct Observation of Induced Graphene and SiC Strengthening in Al–Ni Alloy via the Hot Pressing Technique

  • Omayma A. Elkady,
  • Hossam M. Yehia,
  • Aya A. Ibrahim,
  • Abdelhalim M. Elhabak,
  • Elsayed. M. Elsayed and
  • Amir A. Mahdy

18 September 2021

In this study, Al/5 Ni/0.2 GNPs/x SiC (x = 5, 10, 15, and 20 wt%) nanocomposites were constituted using the powder metallurgy–hot pressing technique. The SiC particles and GNPs were coated with 3 wt% Ag using the electroless deposition technique then...

  • Article
  • Open Access
19 Citations
6,831 Views
16 Pages

The Effect of Polytetrafluoroethylene (PTFE) Particles on Microstructural and Tribological Properties of Electroless Ni-P+PTFE Duplex Coatings Developed for Geothermal Applications

  • Gifty Oppong Boakye,
  • Arna María Ormsdóttir,
  • Baldur Geir Gunnarsson,
  • Sandeep Irukuvarghula,
  • Raja Khan and
  • Sigrún Nanna Karlsdóttir

The selection of electroless nickel-phosphorus plating (ENP) has been inclined towards their properties and advantages with complex geometry applications. These properties include coating uniformity, low surface roughness, low wettability, high hardn...

  • Article
  • Open Access
6 Citations
3,566 Views
20 Pages

23 April 2023

This study characterizes the mechanical performance of the AlSi10Mg alloy produced by powder bed fusion-laser beam (PBF-LB) subjected to two combined cycles consisting of multilayer coating deposition (electroless nickel (Ni-P) + diamond-like carbon...

  • Feature Paper
  • Article
  • Open Access
3 Citations
1,886 Views
14 Pages

Hydrogen and Oxygen Evolution on Flexible Catalysts Based on Nickel–Iron Coatings

  • Dmytro Shyshkin,
  • Loreta Tamašauskaitė-Tamašiūnaitė,
  • Dijana Šimkūnaitė,
  • Aldona Balčiūnaitė,
  • Zita Sukackienė,
  • Jūratė Vaičiūnienė,
  • Birutė Šimkūnaitė-Stanynienė,
  • Antanas Nacys and
  • Eugenijus Norkus

22 November 2024

The electrolysis of water is one of low-cost green hydrogen production technologies. The main challenge regarding this technology is designing and developing low-cost and high-activity catalysts. Herein, we present a strategy to fabricate flexible el...

  • Article
  • Open Access
3 Citations
2,118 Views
15 Pages

Enhancing the Photoelectrochemical Performance of a Nanoporous Silicon Photocathode through Electroless Nickel Deposition

  • Yao-Hung Yeh,
  • Chiao-Li Chang,
  • Zi-Chun Tseng,
  • Vincent K. S. Hsiao and
  • Chun-Ying Huang

13 September 2023

Renewable energy sources, particularly solar energy, are key to our efforts to decarbonize. This study investigates the photoelectrochemical (PEC) behavior of nanoporous silicon (NPSi) and its Ni-coated hybrid system. The methods involve the applicat...

  • Article
  • Open Access
3 Citations
4,592 Views
10 Pages

Thermo-Compression Bonding of Cu/SnAg Pillar Bumps with Electroless Palladium Immersion Gold (EPIG) Surface Finish

  • So-Yeon Jun,
  • Jung-Hwan Bang,
  • Min-Su Kim,
  • Deok-Gon Han,
  • Tae-Young Lee and
  • Sehoon Yoo

20 February 2023

Thermo-compression bonding (TCB) properties of Cu/SnAg pillar bumps on electroless palladium immersion gold (EPIG) were evaluated in this study. A test chip with Cu/SnAg pillar bumps was bonded on the surface-finished Cu pads with the TCB method. The...

  • Article
  • Open Access
14 Citations
4,201 Views
16 Pages

5 March 2024

With increasing demand for Li-ion batteries, studies are focusing on enhancing battery performance and safety. However, studies on battery cases remain scarce. Herein, we propose the use of super duplex stainless steel SAF2507, which is a two-phase (...

  • Article
  • Open Access
1 Citations
1,611 Views
13 Pages

14 February 2024

Silicon nitride (Si3N4) particle-reinforced aluminum–copper (Al-Cu) alloy matrix composites have been prepared in our previous works and experimental result shows that they can be used as a new kind of water-lubricated materials. However, the w...

  • Article
  • Open Access
11 Citations
4,998 Views
18 Pages

An Enhanced Oxidation of Formate on PtNi/Ni Foam Catalyst in an Alkaline Medium

  • Antanas Nacys,
  • Dijana Šimkūnaitė,
  • Aldona Balčiūnaitė,
  • Aušrinė Zabielaitė,
  • Daina Upskuvienė,
  • Benjaminas Šebeka,
  • Vitalija Jasulaitienė,
  • Vitalij Kovalevskij,
  • Eugenijus Norkus and
  • Loreta Tamašauskaitė-Tamašiūnaitė

8 March 2022

In this study, a platinum-coated Ni foam catalyst (denoted PtNi/Ni foam) was investigated for the oxidation of the formate reaction (FOR) in an alkaline medium. The catalyst was fabricated via a two-step procedure, which involved an electroless depos...

  • Article
  • Open Access
4 Citations
2,529 Views
14 Pages

Mechanical and Tribological Behavior of Nitrided AISI/SAE 4340 Steel Coated with NiP and AlCrN

  • Marcos E. Soares,
  • Qianxi He,
  • Jose M. DePaiva,
  • Bruna M. de Freitas,
  • Paulo Soares,
  • Stephen C. Veldhuis,
  • Fred L. Amorim and
  • Ricardo D. Torres

In this study, novel surface engineering strategies to improve the wear performance of AISI 4340 were investigated. The strategies were as follows: (i) NiP deposition on a previously nitrided steel substrate, followed by NiP interdiffusion heat treat...

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