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911 Results Found

  • Article
  • Open Access
7 Citations
2,942 Views
15 Pages

17 December 2022

Melt-cast explosive 2,4-dinitroanisole (DNAN) crystal and its cocrystals DNAN/1,3-dinitrobenzene (DNB) and DNAN/2-nitroaniline (NA) were used to identify the effects of cocrystallization on the crystal structure, non-covalent interactions, and meltin...

  • Article
  • Open Access
5 Citations
2,438 Views
18 Pages

14 March 2023

As a matrix for melt-cast explosives, 3,4-dinitropyrazole (DNP) is a promising alternative to 2,4,6-trinitrotoluene (TNT). However, the viscosity of molten DNP is considerably greater compared with that of TNT, thus, requiring the viscosity of DNP-ba...

  • Article
  • Open Access
1 Citations
2,541 Views
18 Pages

11 March 2022

Thermal conductivity is one of the most important thermophysical properties of a melt-cast explosive. However, the temperature-dependent thermal conductivity of such explosives cannot be easily measured across the whole solidification process (includ...

  • Article
  • Open Access
25 Citations
4,991 Views
19 Pages

Nitro-, Cyano-, and Methylfuroxans, and Their Bis-Derivatives: From Green Primary to Melt-Cast Explosives

  • Alexander A. Larin,
  • Dmitry M. Bystrov,
  • Leonid L. Fershtat,
  • Alexey A. Konnov,
  • Nina N. Makhova,
  • Konstantin A. Monogarov,
  • Dmitry B. Meerov,
  • Igor N. Melnikov,
  • Alla N. Pivkina and
  • Vitaly G. Kiselev
  • + 1 author

10 December 2020

In the present work, we studied in detail the thermochemistry, thermal stability, mechanical sensitivity, and detonation performance for 20 nitro-, cyano-, and methyl derivatives of 1,2,5-oxadiazole-2-oxide (furoxan), along with their bis-derivatives...

  • Article
  • Open Access
4 Citations
1,942 Views
19 Pages

Separate Calibration of Johnson–Cook Model for Static and Dynamic Compression of a DNAN-Based Melt-Cast Explosive

  • Hanfei Xie,
  • Xiangrong Zhang,
  • Feichao Miao,
  • Tao Jiang,
  • Yingzhong Zhu,
  • Xinxin Wu and
  • Lin Zhou

27 August 2022

When describing the relation between the flow stress and plastic strain of a material under a wide range of strain rates and temperatures, the original Johnson–Cook model generally requires a complicated modification, resulting in a loss of sim...

  • Article
  • Open Access
218 Views
11 Pages

Study on the Hygroscopic Properties and Mechanism of Novel Melt-Cast Matrix 3,4-Dinitropyrazole (DNP)

  • Tong Guan,
  • Yuehui Yue,
  • Wujiang Ying,
  • Bo Yan,
  • Pan Liu and
  • Xiangrong Zhang

3 December 2025

3,4-Dinitropyrazole (DNP) is a promising candidate as a next-generation matrix for melt-cast explosives. However, its hygroscopicity severely limits the application of DNP. In this work, the macroscopic hygroscopic properties of DNP powder and charge...

  • Article
  • Open Access
8 Citations
3,014 Views
13 Pages

Synthesis and Characterization of Azido- and Nitratoalkyl Nitropyrazoles as Potential Melt-Cast Explosives

  • Elena Reinhardt,
  • Tobias Lenz,
  • Lukas Bauer,
  • Jörg Stierstorfer and
  • Thomas M. Klapötke

7 September 2023

Desirable advancements in the field of explosive materials include the development of novel melt-castable compounds with melting points ranging from 80 to 110 °C. This is particularly important due to the limited performance and high toxicity ass...

  • Article
  • Open Access
14 Citations
4,461 Views
14 Pages

Melt-Cast Films Significantly Enhance Triamcinolone Acetonide Delivery to the Deeper Ocular Tissues

  • Akshaya Tatke,
  • Narendar Dudhipala,
  • Karthik Yadav Janga,
  • Bhavik Soneta,
  • Bharathi Avula and
  • Soumyajit Majumdar

Delivering an effective drug load to the posterior section of the ocular tissues, while using a non-invasive technique, has always been a challenge. In this regard, the goal of the present study was to develop sustained release triamcinolone acetonid...

  • Article
  • Open Access
1,482 Views
14 Pages

27 September 2024

The synthesis and characterization of low-melting-point insensitive energetic materials are crucial due to their increasing applications in melt–cast explosives. In this work, a furazan-derived energetic compound, 3,4-bis[3(2-azidoethoxy)furaza...

  • Article
  • Open Access
1,269 Views
15 Pages

25 March 2025

The direct-chill (DC) casting of diameter of 300 mm 7050 aluminum alloy ingots under the impact of intense melt shearing and electromagnetic fields (combined fields) was simulated using the COMSOL software 6.2 to determine the temperature distributio...

  • Article
  • Open Access
1,149 Views
12 Pages

Development of Melt-Castable Explosive: Targeted Synthesis of 3,5-Dinitro-4-Methylnitramino-1-Methylpyrazole and Functional Derivatization of Key Intermediates

  • Elena Reinhardt,
  • Lukas Bauer,
  • Antonia H. Stadler,
  • Henrik R. Wilke,
  • Arthur Delage,
  • Jörg Stierstorfer and
  • Thomas M. Klapötke

28 June 2025

The problems associated with TNT necessitate the development of novel melt-castable compounds with melting points between 70 and 120 °C, a crucial endeavor in the field of energetic materials. This study introduces a promising melt-castable explo...

  • Article
  • Open Access
7 Citations
2,540 Views
14 Pages

Slow Cook-Off Experiment and Numerical Simulation of Spherical NQ-Based Melt-Cast Explosive

  • Yongshen Li,
  • Xue Zhao,
  • Jiuhou Rui,
  • Sen Xu,
  • Shengquan Chang,
  • Lizhe Zhai,
  • Siqi Qiu and
  • Yuanyuan Li

25 March 2022

In order to analyze the influence of nitroguanidine (NQ) spheroidization on the corresponding characteristics of slow cook-off molten cast explosives, experiments and simulation calculations were carried out. A calculation method was established, bas...

  • Article
  • Open Access
7 Citations
3,626 Views
14 Pages

15 June 2020

The melt conditioned direct chill (MC-DC) casting process has been used to produce billets and extruded planks of AA5754 alloy formulated from 100% recycled Taint Tabor scrap aluminum. The billets were homogenized and then extruded into flat planks....

  • Article
  • Open Access
3 Citations
2,255 Views
16 Pages

Effect of Graphene Nanosheets on the Microstructure and Mechanical Properties of Sn-20Bi Solder

  • Wenchao Yang,
  • Weiou Qin,
  • Jingwu Wu,
  • Junli Feng and
  • Yongzhong Zhan

13 February 2023

The application of Sn-Bi series solder is limited due to the brittleness of Bi phase. Sn-20Bi solder with less Bi element content has great research prospects, but it needs modification to make it a substitute for traditional Sn-Pb solder. In this ar...

  • Article
  • Open Access
46 Citations
6,724 Views
23 Pages

3D Printed Poly(𝜀-caprolactone)/Hydroxyapatite Scaffolds for Bone Tissue Engineering: A Comparative Study on a Composite Preparation by Melt Blending or Solvent Casting Techniques and the Influence of Bioceramic Content on Scaffold Properties

  • Sara Biscaia,
  • Mariana V. Branquinho,
  • Rui D. Alvites,
  • Rita Fonseca,
  • Ana Catarina Sousa,
  • Sílvia Santos Pedrosa,
  • Ana R. Caseiro,
  • Fernando Guedes,
  • Tatiana Patrício and
  • Tânia Viana
  • + 3 authors

19 February 2022

Bone tissue engineering has been developed in the past decades, with the engineering of bone substitutes on the vanguard of this regenerative approach. Polycaprolactone-based scaffolds are fairly applied for bone regeneration, and several composites...

  • Article
  • Open Access
3 Citations
1,787 Views
15 Pages

Comparison of the Erosive Wear Resistance of Ductile Cast Iron Following Laser Surface Melting and Alloying

  • Jacek Górka,
  • Aleksandra Lont,
  • Damian Janicki,
  • Tomasz Poloczek and
  • Agnieszka Rzeźnikiewicz

This article presents research results on the influence of the laser surface melting and alloying processes on the erosive wear resistance of ductile cast iron. For the research, an EN-GJS 350-22 ductile cast iron surface was laser-melted and laser-a...

  • Article
  • Open Access
16 Citations
3,147 Views
13 Pages

Influence of Solidification Conditions on the Microstructure of Laser-Surface-Melted Ductile Cast Iron

  • Damian Janicki,
  • Jacek Górka,
  • Waldemar Kwaśny,
  • Wojciech Pakieła and
  • Krzysztof Matus

6 March 2020

The thermal conditions in the molten pool during the laser surface melting of ductile cast iron EN-GJS-700-2 were estimated by using infrared thermography and thermocouple measurements. The thermal data were then correlated with the microstructure of...

  • Article
  • Open Access
2,183 Views
24 Pages

Effects of Melting/Casting and Thermal Treatment Surrounding Gas Phase Composition on the Properties of a Low-Alloyed Steel

  • Guillaume Ah-lung,
  • Ayyoube Barchid,
  • Brahim Boubeker,
  • Youssef Samih,
  • Jones Alami,
  • Sanae Baki Senhaji and
  • Johan Jacquemin

21 November 2024

This study aims to provide insights into the experimental conditions used during the melting/casting process and subsequent thermal treatments of low-alloy steels, particularly regarding recycled scrap metals. As sustainable practices in metallurgy g...

  • Article
  • Open Access
821 Views
17 Pages

Influence of Nd:YAG Laser Melting on an Investment-Casting Co-Cr-Mo Alloy

  • Francisco Cepeda Rodríguez,
  • Carlos Rodrigo Muñiz Valdez,
  • Juan Carlos Ortiz Cuellar,
  • Jesús Fernando Martínez Villafañe,
  • Jesús Salvador Galindo Valdés and
  • Gladys Yerania Pérez Medina

29 March 2025

The investment casting process, also known as lost-wax casting, is widely used for producing ferrous and non-ferrous metal parts due to its excellent surface finish and dimensional accuracy. In recent years, the use of Co-Cr-Mo alloy has increased du...

  • Article
  • Open Access
2 Citations
6,422 Views
16 Pages

8 June 2015

The factors that affect the stability of the melt stream during the casting of wire directly from the melt have been investigated. It is shown that the criticality of process parameters centres mostly on the forces imposed on the melt stream at confl...

  • Article
  • Open Access
6 Citations
1,876 Views
12 Pages

4 February 2023

K213 superalloy was fabricated by conventional casting and selective laser melting (SLM). The microstructures of the two samples were examined, and the mechanical properties and corrosion resistance of these two kinds of K213 alloy were comparatively...

  • Article
  • Open Access
24 Citations
5,061 Views
23 Pages

2 October 2021

In this work, new customized heat treatments for selective laser melted (SLM) parts in IN718 alloy were analyzed. This was done through the evaluation of the mechanical properties and advanced characterization of the phases and microstructure obtaine...

  • Article
  • Open Access
3,040 Views
10 Pages

Quantification of Modifiers Fading during Melt Holding in the Aluminum Casting Furnace

  • Mile Djurdjevic,
  • Srecko Manasijevic,
  • Slavko Smiljanic and
  • Marko Ristic

21 January 2023

Strontium (Sr) and sodium (Na) are the most used modifiers in the aluminum casting industry. Both lose their concentration (fade) during holding in the melting furnace. Three types of chemical reactions in the melt may cause modifier fading: vaporizi...

  • Feature Paper
  • Article
  • Open Access
5 Citations
5,579 Views
12 Pages

Preferred Orientation Contribution to the Anisotropic Normal State Resistivity in Superconducting Melt-Cast Processed Bi2Sr2CaCu2O8+δ

  • Aline Dellicour,
  • Benedicte Vertruyen,
  • Mark O. Rikel,
  • Luca Lutterotti,
  • Alain Pautrat,
  • Bachir Ouladdiaf and
  • Daniel Chateigner

15 May 2017

We describe how the contribution of crystallographic texture to the anisotropy of the resistivity of polycrystalline samples can be estimated by averaging over crystallographic orientations through a geometric mean approach. The calculation takes int...

  • Article
  • Open Access
11 Citations
5,564 Views
12 Pages

Effects of Casting Conditions for Reduced Pressure Test on Melt Quality of Al-Si Alloy

  • Ho Sung Jang,
  • Ho Jung Kang,
  • Jin Young Park,
  • Yoon Suk Choi and
  • Sunmi Shin

26 October 2020

The present study investigated the effect of the casting conditions for the reduced pressure test (RPT) on the melt quality of Al-Si alloy. The casting conditions considered in RPT were the atmospheric exposure during melting, sampling method, and mo...

  • Article
  • Open Access
24 Citations
5,439 Views
22 Pages

27 September 2020

The objective of this study was to compare four manufacturing processes of Co-Cr dental alloys: casting (CAST), computer aided design/computer aided manufacturing (CAD/CAM) milling (MILL), selective laser melting (SLM), and laser directed energy depo...

  • Article
  • Open Access
5 Citations
2,230 Views
20 Pages

Composite Polymer Granules Based on Poly-ε-Caprolactone and Montmorillonite Prepared by Solution-Casting and Melt Extrusion

  • Anna Sukhanova,
  • Anatoly Boyandin,
  • Natalya Ertiletskaya,
  • Taisia Shalygina,
  • Alexander Shabanov,
  • Alexander Vasiliev,
  • Ivan Obvertkin,
  • Valeria Brott,
  • Yulia Prokopchuk and
  • Alexander Samoilo

16 October 2023

Eco-friendly polymer composites in the form of granules based on biodegradable polycaprolactone (PCL) with the inclusion of montmorillonite (MMT) from 5 to 50 wt% were prepared by solution-casting and melt extrusion. The physicochemical properties of...

  • Article
  • Open Access
8 Citations
4,134 Views
18 Pages

Effect of Gating System Design on the Quality of Aluminum Alloy Castings

  • Marek Brůna,
  • Marek Galcik,
  • Richard Pastircak and
  • Elena Kantorikova

7 March 2024

In this paper, a naturally pressurized gating system has been designed to reduce the turbulence of the melt during casting. The influence of gate dimensions, foam filters, a trident gate and a vortex element were evaluated. Their effect on melt veloc...

  • Article
  • Open Access
8 Citations
4,182 Views
17 Pages

1 January 2021

This paper uses computational fluid dynamics (CFD), in the form of the OpenFOAM software package, to investigate the forces on the salt core in high-pressure die casting (HPDC) when being exposed to the impact of the inflowing melt in the die filling...

  • Article
  • Open Access
4 Citations
2,710 Views
8 Pages

31 March 2022

To probe the thermal decomposition mechanisms of a novel fluorinated low-melting-point explosive 3,5-difluoro-2,4,6-trinitroanisole (DFTNAN), a comparative study with trinitroanisole (TNAN) was performed under different heating conditions. The therma...

  • Article
  • Open Access
15 Citations
2,507 Views
14 Pages

24 June 2022

Al-Si-Mg-Cu-Ni alloy is widely used in the manufacture of high-performance car engine parts. Coarse, dendritic α-Al and large primary Si are common in Al-Si-Mg-Cu-Ni alloy DC casting billet, which is harmful to the performance of the final prod...

  • Article
  • Open Access
3 Citations
2,491 Views
20 Pages

Towards High-Quality Investment Casting of Ti-6Al-4V with Novel Calcium Zirconate Crucibles and Optimized Process Control

  • Florian Bulling,
  • Ulrich E. Klotz,
  • Alexander Heiss,
  • Lisa Freitag,
  • Christina Faßauer and
  • Christos G. Aneziris

26 October 2024

The investment casting of titanium and its alloys relies on a high resistance of the crucibles and shell molds in terms of temperature and reactivity. The availability of ceramic crucibles that offer sufficient resistance to the titanium melt enables...

  • Article
  • Open Access
24 Citations
2,678 Views
14 Pages

Influence of Temperature Regimes of Synthetic Iron Smelting on Casting Production Efficiency

  • Viktor Alekseevich Kukartsev,
  • Alina Igorevna Trunova,
  • Vladislav Viktorovich Kukartsev,
  • Vadim Sergeevich Tynchenko,
  • Sergei Olegovich Kurashkin,
  • Kirill Aleksandrovich Bashmur,
  • Yadviga Aleksandrovna Tynchenko,
  • Roman Borisovich Sergienko and
  • Sergei Vasilievich Tynchenko

5 July 2023

The purpose of the foundry is to provide the consumer with blanks for general machine-building (special) purposes which are as close as possible to the size of the future part in full compliance with the requirements. The competitiveness of these pro...

  • Proceeding Paper
  • Open Access
1 Citations
1,551 Views
6 Pages

19 September 2023

The 6082 alloy is used to produce DC (direct-chilling) billets for subsequent forging or rolling processes. It is necessary to control the solidification structure in casting billets during the casting process. Based on the previous work, the energy...

  • Article
  • Open Access
5 Citations
2,021 Views
30 Pages

Electrode Layout Optimization and Numerical Simulation of Cast Conductive Asphalt Concrete Steel Bridge Deck Pavement

  • Zhenxia Li,
  • Tengteng Guo,
  • Yuanzhao Chen,
  • Wenping Yang,
  • Shengquan Ding,
  • Menghui Hao,
  • Xu Zhao and
  • Jinyuan Liu

10 October 2022

In order to obtain the optimal electrode layout and ice melting effect of cast conductive asphalt concrete steel bridge deck pavement, firstly, pouring conductive asphalt concrete was prepared; secondly, different electrode materials and layout metho...

  • Article
  • Open Access
738 Views
14 Pages

30 June 2025

The article presents issues related to the melting of cast iron with a limited or zero share of pig iron in the charge. The results of melts conducted in electric induction furnaces are presented. The elimination of pig iron and its replacement with...

  • Article
  • Open Access
7 Citations
6,143 Views
9 Pages

Melt Conditioned Direct Chill (MC-DC) Casting of AA-6111 Aluminium Alloy Formulated from Incinerator Bottom Ash (IBA)

  • Kawther W Al-Helal,
  • Jaime Lazaro-Nebreda,
  • Jayesh B Patel,
  • Geoff M Scamans and
  • Zhongyun Fan

The melt conditioned direct chill (MC-DC) casting process has been used for the production of billets of AA-6111 alloy formulated from recycled aluminium derived from incinerator bottom ash (IBA). The billets were homogenised and then extruded into p...

  • Article
  • Open Access
10 Citations
3,646 Views
13 Pages

Comparative Study of the Microstructure and Properties of Cast-Fabricated and 3D-Printed Laser-Sintered Co–Cr Alloys for Removable Partial Denture Frameworks

  • Dejan Stamenković,
  • Miljana Popović,
  • Rebeka Rudolf,
  • Milorad Zrilić,
  • Karlo Raić,
  • Kosovka Obradović Đuričić and
  • Dragoslav Stamenković

21 April 2023

Since additive technologies in dentistry are gradually replacing metal casting technology, it is necessary to evaluate new dental constructions intended for the development of removable partial denture frameworks. The aim of this research was to eval...

  • Article
  • Open Access
7 Citations
3,743 Views
17 Pages

Enhancement of Strength and Hot Workability of AZX312 Magnesium Alloy by Disintegrated Melt Deposition (DMD) Processing in Contrast to Permanent Mold Casting

  • Kamineni Pitcheswara Rao,
  • Kalidass Suresh,
  • Yellapregada Venkata Rama Krishna Prasad,
  • Norbert Hort and
  • Manoj Gupta

8 June 2018

AZX312 (AZ31-2Ca) magnesium alloy, with starting conditions of as-cast (AC), cast-homogenized (CH), and disintegrated melt deposition (DMD), is examined in terms of its compressive strength and hot working behavior to establish the relative merits an...

  • Article
  • Open Access
9 Citations
3,892 Views
11 Pages

27 April 2019

New alloy processes have been developed and casting techniques are continuously evolving. Such constant development implies a consequent development and optimization of melt processing and treatment. The present work proposes a method for studying th...

  • Article
  • Open Access
116 Citations
7,351 Views
13 Pages

12 April 2020

Biocomposites based on poly(lactic acid) (PLA) and biochar (BC) particles derived from spent ground coffee were prepared using two different processing routes, namely melt mixing and solvent casting. The formulated biocomposites were characterized th...

  • Article
  • Open Access
3 Citations
1,557 Views
18 Pages

Preliminary Study of New Low-Temperature Hard Abrasion Resistant Fe-P and Fe-P-X (X = C or/and B) Casting Alloys

  • Matija Zorc,
  • Aleš Nagode,
  • Jaka Burja,
  • Borut Kosec,
  • Milan Bizjak and
  • Borut Zorc

16 May 2023

This article analyses the as-cast state of practically unknown Fe-P-based cast alloys with or without an addition of carbon and/or boron, cast into a grey cast iron mould. The melting intervals of the alloys were determined by DSC analysis, and the m...

  • Article
  • Open Access
3 Citations
4,153 Views
11 Pages

Direct Chill Casting and Extrusion of AA6111 Aluminum Alloy Formulated from Taint Tabor Scrap

  • Kawther Al-Helal,
  • Jayesh B. Patel,
  • Geoff M. Scamans and
  • Zhongyun Fan

16 December 2020

AA6111 aluminum automotive body-sheet alloy has been formulated from 100% Taint Tabor scrap aluminum. Direct chill casting with and without high shear melt conditioning (HSMC) was used to produce the AA6111 alloy billets. Both homogenized and non-hom...

  • Review
  • Open Access
17 Citations
3,923 Views
19 Pages

25 November 2023

Thin-walled structures are a significant and growing portion of engineering construction, with a wide range of applications, including storage vessels, industrial buildings, warehouses, aircraft, automobiles, bridges, ships, and oil rigs. Thin-walled...

  • Article
  • Open Access
6 Citations
2,480 Views
21 Pages

3 June 2023

Limiting casting expression speed was obtained and the flow redistribution and thermal history in a horizontal direct-chill (HDC) casting was predicted using the numerical modeling approach. The governing solidification equations were non-dimensional...

  • Article
  • Open Access
6 Citations
5,894 Views
36 Pages

18 September 2018

The well-established Total Cost of Ownership (TCO) concept has been applied to several durable goods industries, including machinery. However, none of the existing TCO models explicitly focus on such highly energy-intensive equipment as metal melting...

  • Article
  • Open Access
5 Citations
2,116 Views
9 Pages

18 July 2022

Al-8Zn-2Mg-1.5Cu-0.15Sc-0.15Zr alloy with high-strength performance as well as good castability has been developed. In this study, effects of electromagnetic stirring melt treatment (ESMT) on microstructure and mechanical properties of the alloy in t...

  • Feature Paper
  • Article
  • Open Access
10 Citations
3,763 Views
14 Pages

Multiphysics Modelling of Ultrasonic Melt Treatment in the Hot-Top and Launder during Direct-Chill Casting: Path to Indirect Microstructure Simulation

  • Christopher Beckwith,
  • Georgi Djambazov,
  • Koulis Pericleous,
  • Tungky Subroto,
  • Dmitry G. Eskin,
  • Dan Roberts,
  • Ivan Skalicky and
  • Iakovos Tzanakis

21 April 2021

This study concerns the numerical simulation of two competing ultrasonic treatment (UST) strategies for microstructure refinement in the direct-chill (DC) casting of aluminium alloys. In the first, more conventional, case, the sonotrode vibrating at...

  • Article
  • Open Access
36 Citations
4,835 Views
15 Pages

Wear Resistance and Biocompatibility of Co-Cr Dental Alloys Fabricated with CAST and SLM Techniques

  • Wenqi Fu,
  • Shuang Liu,
  • Jun Jiao,
  • Zhiwen Xie,
  • Xinfang Huang,
  • Yun Lu,
  • Huiying Liu,
  • Shuhai Hu,
  • Enjun Zuo and
  • Ni Kou
  • + 1 author

2 May 2022

Cobalt–chromium (Co-Cr) alloys have been widely used as dental-restoration materials for many years. This study sought to investigate whether selective laser melting (SLM) is a more appropriate process than traditional casting (CAST) for fabric...

  • Article
  • Open Access
33 Citations
7,284 Views
14 Pages

Determination of Acceptable Quality Limit for Casting of A356 Aluminium Alloy: Supplier’s Quality Index (SQI)

  • Eray Erzi,
  • Özen Gürsoy,
  • Çağlar Yüksel,
  • Murat Colak and
  • Derya Dispinar

30 August 2019

Aluminium and its alloys have been widely used in the automotive industry for some time and A356 is one of the most popular aluminium alloys today in the sector. It contains approximately 7 wt.% Si and 0.3 wt.% Mg. Due to the defects that may be pres...

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