Non-thermal plasma (NTP) is a fast, reagent-free technology for dye removal, yet its performance is highly dependent on the operating conditions and on plasma–catalyst interactions. In this work, a coaxial falling-film dielectric barrier discharge (DBD) reactor was optimized for the degradation and decolorization of organic dyes, with ceria (CeO
2) employed as a catalyst. For the first time, CeO
2 prepared via a supercritical antisolvent (SAS) micronization route was tested in plasma-assisted dye decolorization and directly compared with its non-micronized counterpart. Optimization of plasma parameters revealed that oxygen feeding, an input voltage of 12 kV, a gas flow of 0.2 NL·min
−1, and an initial dye concentration of 20 mg·L
−1 resulted in the fastest decolorization kinetics. While the anionic dye Acid Yellow 36 exhibited electrostatic repulsion and negligible plasma–ceria synergy, the cationic dyes Crystal Violet and Methylene Blue showed strong adsorption on the negatively charged CeO
2 surface and pronounced plasma–catalyst synergy, with SAS-derived CeO
2 consistently outperforming the non-micronized powder. The SAS catalyst, characterized by a narrow particle size distribution (DLS) and spherical morphology (SEM), ensured improved dispersion and interaction with plasma-generated species, leading to significantly shorter decolorization radiation times compared to the literature benchmarks. Importantly, this enhancement translated into higher energy efficiency, with complete dye removal achieved at a lower specific energy input than both plasma-only operation and non-micronized CeO
2. Scavenger tests confirmed •OH radicals as the dominant oxidants, while O
3, O
2•
−, and e
−a played secondary roles. Tests on binary dye mixtures (CV + MB) revealed synergistic decolorization under plasma-only conditions, and the CeO
2-SAS catalyst maintained high overall efficiency despite competitive adsorption effects. These findings demonstrate that SAS micronization of CeO
2 is an effective material-engineering strategy to unlock plasma–catalyst synergy and achieve rapid, energy-efficient dye abatement for practical wastewater treatment.
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