Search Results (197)

Ultra-High Molecular Weight Polyethylene (UHMWPE), the standard base material in ski manufacturing, offers excellent gliding performance but exhibits limited mechanical and scratch resistance on hard and icy snow conditions. In this work, stainless steel is proposed as a mechanically robust alternative, and its inherently higher friction against snow is addressed through surface engineering. The snow friction behavior of 301H stainless steel surfaces decorated with fishbone-like microstructures combined with Laser-Induced Periodic Surface Structures (LIPSSs) was investigated using a custom-built snow tribometer. Several pattern designs, with different pitch distances and depths, were engraved using femtosecond laser pulse irradiation. We conducted morphological, physical, and chemical investigations through microscopy, static contact angle measurements, and X-ray Photoelectron Spectroscopy analyses. Results indicate that the gliding performance is not directly related to the modifications in surface chemistry and wetting behavior of the samples but is affected by the geometry and orientation with respect to the sliding direction of the specific micro- and nano-features. Overall, we achieved friction coefficient values comparable to those found in UHMWPE with a fast and economically sustainable single-step laser-texturing process. This approach allows the industrial up-scaling of the fishbone-texture design to real-size alpine ski prototypes. Full article

A facile and scalable strategy is presented in this work for the direct fabrication of binder-free copper (Cu) oxide nanospheres on the Cu foam surface via femtosecond (fs) laser ablation for energy storage applications, primarily in supercapacitors. XRD and EDX analyses confirmed the presence of Cu oxides. At the same time, SEM images indicated that the resulting Cu oxide nanospheres range from ~70 to 700 nm in size, with hierarchical surface features such as laser-induced periodic surface structures (LIPSS), which provide additional active sites for reversible redox reactions. The prepared fs laser-ablated Cu foam samples, with Cu oxide nanospheres (Femto-Cu), can store 8 to 10 times more energy than the bare Cu foam, with ~87.7% capacitance retention after 10,000 charging–discharging cycles. Further, in-depth kinetic investigations revealed that the charge is stored through both surface-controlled capacitive behavior and a diffusion-controlled mechanism. These findings highlight the effectiveness of fs laser-induced structuring in improving the charge-storage characteristics of Cu foam and provide a promising route for developing high-performance, binder-free electrodes in a single step. Full article

Broadband antireflective surface technology constitutes a crucial technique in optoelectronic devices, playing a key role in reducing optical losses. Ultrafast laser processing provides a flexible route for fabricating micro-nano structures on metallic surfaces because it enables efficient fabrication, high spatial resolution, and minimal chemical consumption. This study uses a variable-angle scanning strategy to texture the copper surface, produce a series of antireflection arrayed micro-nano structures, and study the spectral reflectance characteristics of the copper surface. The results exhibit that 90° orthogonal scanning favors the formation of an arrayed microcone structure, which shows lower reflectance than the non-orthogonal scanning strategies in the 200–1300 nm band, with a minimum reflectance of 0.94%. The 60° and 45° cross-scanning based on the non-orthogonal strategy favors the formation of microcavity structures, and shows low reflectance in the 1300–2500 nm band, with the maximum reflectance remaining below 5%. Laser-induced periodic surface structures (LIPSS) are observed on the structures fabricated by all strategies. This work demonstrates that the scanning angle itself can be used to switch the dominant surface morphology and thereby tailor the spectral antireflection response, and lies in establishing a clear processing–structure–spectral response relationship for copper surfaces, which provides a designable route for wavelength-selective optical absorption in photothermal conversion, infrared detection, and sensing applications. Full article

This study investigates the femtosecond laser surface texturing approach to tune the wetting properties of glass substrates applied for photovoltaic panels. Two types of microstructured LIPSS-containing motifs—parallel channels and intersecting (crossing) patterns—were fabricated and evaluated through comprehensive durability tests, including thermal cycling, UV exposure, chemical immersion, mechanical abrasion, and dust retention assessment. Wettability measurements showed that both textures exhibit stable hydrophilicity behavior, with the intersecting patterns exhibiting the fastest wetting dynamics; in many cases, complete surface wetting occurred within the first few minutes, preventing a measurable contact angle at later stages. The durability tests caused only minor smoothing of the textured features, and the overall micro- and nanostructures remained intact. Optical characterization revealed that the laser-induced textures maintained high transmittance with no significant degradation after environmental exposure. Overall, the results demonstrate that femtosecond laser texturing provides a robust, coating-free method for producing stable and tunable wetting behavior on glass, offering a promising pathway for the future creation of durable, highly hydrophilic self-cleaning surfaces in photovoltaic systems. Full article

Lithium–sulfur (Li-S) battery technology has attracted significant research interest owing to sulfur’s remarkable theoretical capacity and exceptional energy density potential. Nevertheless, the low conductivity of sulfur and the “shuttle effect” pose challenges to its practical applications. To enhance electrochemical performance, this work developed nitrogen-doped graphene (NG) nanosheets as a separator coating for Li-S battery. As a modification layer for separators, NG acts as a physical barrier that prevents polysulfides from migrating across the separator to reach the anode, thereby mitigating the shuttle effect. Additionally, NG improves the conductivity of the separator and enhances wettability between the separator and electrolyte, facilitating uniform transmission of lithium ions. Notably, NG functionalized separators demonstrate excellent mechanical flexibility, contributing to improved cycle stability for batteries. Furthermore, theoretical calculations indicate a strong interaction between NG and lithium polysulfides (LiPSs), effectively inhibiting polysulfide migration. The Li-S battery utilizing the NG modified separator maintains a capacity retention rate of 51.5% after 100 cycles at 0.1 C with a sulfur loading of 1.47 mg/cm² and exhibits a capacity decay rate of only 0.092% after 500 cycles at a discharge rate of 1 C. This work highlights the potential advantages of employing NG as a separator coating layer in enhancing the electrochemical performance of the Li-S battery. Full article

We describe the formation of LIPSS by fs laser irradiation on polished titanium or steel samples, from which polymer replicas can be produced. The irradiation of inclined samples allows a variation in the periodicity of the LIPSS in a range between about 500 and 1000 nm, depending on the angle of incidence and the orientation of the laser polarization relative to the plane of incidence, either parallel (p-polarization) or perpendicular (s-polarization). For p-polarization, a second larger-size LIPSS feature with periodicities between about 1300 and 2200 nm is observed at medium angles. LIPSS lines are oriented perpendicular to the light polarization, except for s-polarization on steel samples, where a rotation of up to 35° is observed. In a two-step process, the LIPSS are replicated in polymers. We investigate the attachment of Schwann cells and fibroblasts seeded thereon, which show no direct dependence on the variation in the LIPSS periodicities. Full article

Soft-tissue management is critical for guided bone regeneration (GBR), yet conventional titanium meshes lack the ability to regionally regulate fibroblast behavior where opposite biological responses are needed. Here, we fabricated two femtosecond-laser patterned stripe topographies on titanium using a unidirectional scanning strategy with parameter tuning, generating LSFL with a periodicity of 820 ± 30 nm and micro-grooves with a periodicity of 4.7 ± 0.1 μm. Surface morphology and physicochemical properties were characterized by SEM/AFM, XPS, microhardness testing, and wettability measurements. Human gingival fibroblasts (HGF-1) were used to assess adhesion, cytoskeletal organization, spreading area, and proliferation (CCK-8). The submicron LSFL promoted robust fibroblast adhesion, aligned cytoskeletal organization, larger spreading areas, and higher proliferation, whereas the micro-groove surface markedly restricted spreading and was associated with poorer cytoskeletal organization and lower proliferation. Alternating patterned regions further demonstrated geometry-driven spatial selectivity, with preferential cell occupation on LSFL stripes. These findings support a fabrication-ready surface-engineering strategy to synchronize rapid soft-tissue sealing while restricting unwanted fibroblast advancement at defined regions, offering a promising route toward more predictable GBR outcomes. Full article

Laser surface texturing (LST) structures or laser-induced periodic surface structures (LIPSS) are typically created using laser pulses with durations ranging from femtoseconds to nanoseconds. However, nanosecond pulsed lasers, as cost-effective and more productive alternatives, can also be used to generate LST structures on stainless steel (SS) surfaces, making these structures more suitable for industrial applications. In this study, pulsed laser processing is employed to create LST structures on SS (AISI 304), with varying pulse and accumulated fluences, effective pulse counts, and scan parameters, such as pulse-to-pulse distance (pitch) and hatch spacing between scanning lines. A methodology for calculating oxidation density on processed AISI 304 surfaces is presented. Oxidation density, defined as the ratio of the oxidized area to the total processed area, is determined as a function of accumulated fluence, laser power, pulse-to-pulse distance, and hatch spacing. Optical images of the surfaces are analyzed, and oxidation regions are identified using machine learning techniques. The images are converted to grayscale, and machine learning algorithms are applied to classify the images into oxidation and non-oxidation regions based on pixel intensity values. This approach identifies the optimal threshold for separating the two regions by maximizing inter-class variance. Experimental modeling using response surface methodology is applied to experimentally generated data. Optimization algorithms are then employed to determine the process parameters that maximize pulsed laser irradiation performance while minimizing surface oxidation and processing time. This paper also presents a novel method for characterizing oxidation density using image segmentation and machine learning. The results provide a comprehensive understanding of the process and offer optimized models, contributing valuable insights for practical applications. Full article

High-entropy alloys (HEAs) represent one of the most promising emerging material families, particularly for advanced surface engineering applications. In this work, a near-high-entropy alloy (near-HEA) coating was produced on a 316L stainless steel substrate using laser metal deposition (LMD) from a powder mixture of Inconel 625, Cr and Mo, without the intentional addition of Fe. Due to dilution from the substrate, the resulting alloy contained elevated Fe content while maintaining Cr, Ni and Mo concentrations within the generally accepted compositional range of HEAs. The deposited layer exhibited a dual-phase microstructure consisting of a face-centered cubic (FCC) phase and a highly distorted tetragonal phase forming a periodic network with a characteristic length scale of several hundred nanometers. The hardness of the coating increased to approximately three times that of the substrate, reaching values of 600–700 HV. To further modify the surface properties, laser-induced periodic surface structures (LIPSS) were generated on the polished coating using femtosecond pulsed laser irradiation at different energy densities. The morphology and subsurface structure of the resulting periodic patterns were investigated by scanning electron microscopy. LIPSS with characteristic dimensions ranging from the micrometer to nanometer scale were successfully produced. Cross-sectional analyses revealed that the underlying dual-phase microstructure remained continuous within the laser-structured regions, indicating that LIPSS formation occurred predominantly via metallic ablation without significant phase transformation or amorphization. These results demonstrate the combined applicability of LMD and femtosecond laser structuring for producing mechanically enhanced, micro- and nanostructured near-HEA coatings with potential for advanced surface-related functionalities. Full article

In this work, we demonstrate precise control over laser-induced periodic surface structures (LIPSS) on stainless steel (SS) using femtosecond (fs) laser processing to suppress bacterial adhesion. We systematically compare the antifouling behavior of laser-textured surfaces with distinct pattern directionalities—linear and circular. Fs laser irradiation with linear polarization produces directional and anisotropic LIPSS, which progressively evolve into more complex hierarchical surface textures as processing conditions vary. In contrast, fs laser irradiation with circular polarization yields isotropic surface morphologies. Despite these morphological differences, the surface wettability remains nearly constant, with contact angles confined to a narrow range of 32.6–36.9°. Bacterial adhesion tests using Escherichia coli reveal that surfaces patterned with anisotropic features generated by linear polarization—particularly at an incident power of 30 mW—exhibit enhanced antifouling performance compared to isotropic counterparts. These results indicate that antifouling efficacy is governed not only by surface wettability but also by the spatial organization and anisotropy of the LIPSS. This study highlights the critical role of polarization-controlled fs laser processing in tailoring surface architectures and provides a rational strategy for designing bio-resistant metallic surfaces. Full article

Surface functionalisation of polymers is essential for enhancing properties such as wettability and mechanical resistance. This study presents a scalable, coating-free approach to fabricate hydrophobic and superhydrophobic Polydimethylsiloxane (PDMS) surfaces. Aluminium (AA2024) moulds were microstructured using a TruMicro femtosecond laser system to generate grid patterns with controlled hatch distances and depths, as well as laser-induced periodic surface structures (LIPSSs). These features were accurately replicated onto PDMS, as confirmed by scanning electron miscoscopy (SEM) and profilometry. Contact angle measurements showed a marked increase in hydrophobicity, reaching superhydrophobicity for optimised parameters, with surface stability maintained over four months without degradation. Full article

Today, the engineering of load-bearing bone tissue after severe trauma still relies on metal-based (Ti, CoCrMo alloys or stainless steel) permanent implants. Such artificial scaffolds are typically applied in the body and come into direct contact with the recipient’s cells, whose adhesion affects the patient’s implant acceptance or rejection. The present study aims to create a nano-rough texture by means of ultra-short femtosecond laser (fs)-induced periodicity in the form of laser induced periodic surface structures (LIPSS) on the surface of a stainless steel implant model, which is additionally functionalized via magnetron-sputtering with a thin Cu layer, thus providing the as-created implants with a stable antimicrobial interface. Calcium phosphate (CaP) crystal growth was additionally applied due to the strong bioactive interface bond that CaPs provide to the bone connective tissue, as well as for the strong interface bond they create between the artificial implant and the surrounding bone tissue, thereby stabilizing the implanted structure within the body. The bioactive properties in the as-created antimicrobial hybrid topographical design, achieved through femtosecond laser-induced nanoscale surface structuring and micro-sized CaP crystal growth, have the potential for subsequent practical applications in bone tissue engineering. Full article

In this study, we examine the characteristics of laser-induced periodic surface structures (LIPSSs) fabricated on N-doped 4H-SiC (N-SiC) and high-purity 4H-SiC (HP-SiC) crystals using femtosecond–picosecond lasers. The effects of various laser parameters on the orientation, size, and morphology of the LIPSS are systematically investigated. The results reveal that, under identical laser irradiation conditions, the area of LIPSS on both N-SiC and HP-SiC increases linearly with the number of pulses, with N-SiC exhibiting a higher growth coefficient. Furthermore, analysis of differences in photothermal weak absorption and electric field modulation during the LIPSS fabrication process indicates that distinct SiC crystals yield varied LIPSS formation outcomes. This work not only elucidates the underlying physical mechanisms governing LIPSS formation on different silicon carbide crystal surfaces but also provides valuable guidance for precisely controlling the size and orientation of LIPSS regions on various 4H-SiC substrates. Full article

With an aging population, the number of joint replacement surgeries is on the rise. One of the most common implant materials is cobalt–chromium–molybdenum (CoCrMo) alloy. Hence, the surface properties of this alloy have attracted increasing attention. In this study, nanosecond and femtosecond laser processing, followed by annealing, was employed to modify the CoCrMo surface. The effects of the treatment conditions on the surface morphology, structure, composition, hardness, roughness, contact angle, wear properties, and corrosion current were studied. Femtosecond laser processing with an energy density of 1273 mJ/cm², followed by heat treatment at 160 °C for 2 h, produced laser-induced periodic surface structures (LIPSS) without altering the chemical composition of the alloy and rendered the surface superhydrophobic. In contrast, nanosecond laser treatment at higher laser energy densities promoted the formation of an oxide layer, which improved the hardness and corrosion resistance of the substrate. Overall, the CoCrMo samples processed using the femtosecond laser system exhibited superior corrosion and wear resistance, with a protection efficiency of approximately 92%. Full article

Monitoring of laser-based processes is essential for ensuring the quality of produced surface structures and for maintaining the process stability and reproducibility. Optical methods based on scatterometry are attractive for industrial monitoring as they are fast, non-contact, non-destructive, and can resolve features down to the sub-microscale. Here, Laser-Induced Periodic Surface Structures (LIPSS) are produced on stainless steel using ultrashort laser pulses in combination with a polygon scanning system. After the process, the fabricated LIPSS features are characterized by microscopy methods and with an optical setup based on scatterometry. Images of the diffraction patterns are collected and the intensity distribution analyzed and compared to the microscopy results in order to estimate the LIPSS height, spatial period, and regularity. The resulting analysis allows us to study LIPSS formation development, even when its characteristic diffraction pattern gradually changes from a double-sickle shape to a diffuse cloud. The scatterometry setup could be used to infer LIPSS height up to 420 nm, with an estimated average error of 7.7% for the highest structures and 11.4% in the whole working range. Periods estimation presents an average error of ~5% in the range where LIPSS are well-defined. In addition, the opening angle of the LIPSS was monitored and compared with regularity measurements, indicating that angles exceeding a certain threshold correspond to surfaces where sub-structures dominate over LIPSS. Full article