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66 Results Found

  • Article
  • Open Access
23 Citations
4,200 Views
16 Pages

18 February 2020

A liquid nitrogen cooling system was developed to ensure the successful ultrasonic testing of composite materials to characterize the very High Cycle Fatigue (VHCF) of carbon fiber reinforced plastics (CFRP). The fatigue failure of CFRP occurs even i...

  • Article
  • Open Access
6 Citations
3,675 Views
12 Pages

22 January 2022

A thermo-mechanical treatment (TMT) at the temperature of maximum dynamic strain aging has been optimized and performed on quenched and tempered steel SAE4140H (German designation: 42CrMo4) in order to improve the fatigue limit in the high cycle fati...

  • Feature Paper
  • Article
  • Open Access
22 Citations
3,632 Views
12 Pages

Ultrasonic VHCF Tests on Very Large Specimens with Risk-Volume Up to 5000 mm3

  • Andrea Tridello,
  • Davide Salvatore Paolino and
  • Massimo Rossetto

25 March 2020

The research on the size-effects in Very-High-Cycle Fatigue (VHCF) has recently drawn the attention of several scholars. The fatigue cracks in VHCF originate from the largest defect present within the loaded material volume (risk-volume) and the larg...

  • Feature Paper
  • Article
  • Open Access
25 Citations
4,166 Views
11 Pages

26 January 2019

In the last decades, the fatigue lifetime of structural components has increased significantly and in many industrial applications (aerospace, automotive, and energy production industry) is even larger than 1010 cycles. Therefore, the interest in the...

  • Review
  • Open Access
11 Citations
2,294 Views
23 Pages

23 August 2024

Additive manufacturing (AM) or 3D printing is a promising industrial technology that enables rapid prototyping of complex configurations. Powder Bed Fusion (PBF) is one of the most popular AM techniques for metallic materials. Until today, only a few...

  • Article
  • Open Access
21 Citations
3,653 Views
13 Pages

VHCF Response up to 109 Cycles of SLM AlSi10Mg Specimens Built in a Vertical Direction

  • Davide S. Paolino,
  • Andrea Tridello,
  • Jacopo Fiocchi,
  • Carlo A. Biffi,
  • Giorgio Chiandussi,
  • Massimo Rossetto and
  • Ausonio Tuissi

24 July 2019

It is well-known that many manufacturing parameters affect the quasi-static and the fatigue response of additive manufacturing (AM) parts. In particular, due to the layer-by-layer production, the load orientation, with respect to the building directi...

  • Article
  • Open Access
16 Citations
3,168 Views
18 Pages

Microstructural and Very High Cycle Fatigue (VHCF) Behavior of Ti6Al4V—A Comparative Study

  • T R Jebieshia,
  • Jong Min Kim,
  • Jung Woo Kang,
  • Seok Woo Son and
  • Heuy Dong Kim

21 April 2020

In this study, an investigation is carried out to evaluate and compare the material and physical properties of Grade 5 Titanium alloy (Ti6Al4V G5) samples of three different impeller manufacturers. The study aims to identify the efficient impeller co...

  • Article
  • Open Access
4 Citations
4,024 Views
14 Pages

7 December 2020

Ultrasonic resonance fatigue test method at 20 kHz related to the very high cycle fatigue (VHCF) aims to accelerate a time-consuming experiment. In this paper, an ultrasonic fatigue device with a data acquisition system was improved for monitoring an...

  • Article
  • Open Access
37 Citations
4,574 Views
12 Pages

Very High Cycle Fatigue Behavior of Additively Manufactured 316L Stainless Steel

  • Boris Voloskov,
  • Stanislav Evlashin,
  • Sarkis Dagesyan,
  • Sergey Abaimov,
  • Iskander Akhatov and
  • Ivan Sergeichev

24 July 2020

The present paper is focused on an experimental study of the damage-to-failure mechanism of additively manufactured 316L stainless steel specimens subjected to very high cycle fatigue (VHCF) loading. Ultrasonic axial tension-compression tests were ca...

  • Article
  • Open Access
2 Citations
2,040 Views
11 Pages

29 February 2024

The engineering application of additively manufactured (AM) metallic materials is quite limited by their fatigue behaviors, which are very inconsistent with that of conventionally wrought or cast ones. Here, based on advanced material characterizatio...

  • Article
  • Open Access
2 Citations
1,798 Views
14 Pages

Very-High-Cycle Fatigue Behaviors for Bearing Steel Microstructural Transformation

  • Seung-Hoon Nahm,
  • Sang-Koo Jeon,
  • Dong-Kyun Kim,
  • Min-Soo Suh and
  • Chang-Min Suh

29 November 2024

It has been reported that the multiphase structure with martensite and a mixed structure obtained by the quenching and tempering of bearing steel shows high strength and ductility. However, there appears to be no study on the effects of very-high-cyc...

  • Feature Paper
  • Article
  • Open Access
31 Citations
5,541 Views
18 Pages

14 July 2020

Aluminum–silicon alloys are commonly used in die-cast and additively manufactured (AM) light-weight components due to their good processability and high strength-to-weight ratio. As both processing routes lead to the formation of defects such a...

  • Review
  • Open Access
29 Citations
8,863 Views
29 Pages

Review of Multiaxial Testing for Very High Cycle Fatigue: From ‘Conventional’ to Ultrasonic Machines

  • Pedro Costa,
  • Richard Nwawe,
  • Henrique Soares,
  • Luís Reis,
  • Manuel Freitas,
  • Yong Chen and
  • Diogo Montalvão

Fatigue is one of the main causes for in service failure of mechanical components and structures. With the development of new materials, such as high strength aluminium or titanium alloys with different microstructures from steels, materials no longe...

  • Article
  • Open Access
3 Citations
1,252 Views
22 Pages

26 March 2025

Integrating machine learning into additive manufacturing offers transformative opportunities to optimize material properties and design high-performance, fatigue-resistant structures for critical applications in aerospace, biomedical, and structural...

  • Article
  • Open Access
17 Citations
6,382 Views
14 Pages

Effect of Low Cycle Fatigue Predamage on Very High Cycle Fatigue Behavior of TC21 Titanium Alloy

  • Baohua Nie,
  • Zihua Zhao,
  • Yongzhong Ouyang,
  • Dongchu Chen,
  • Hong Chen,
  • Haibo Sun and
  • Shu Liu

4 December 2017

The effect of low cycle fatigue (LCF) predamage on the subsequent very high cycle fatigue (VHCF) behavior is investigated in TC21 titanium alloy. LCF predamage is applied under 1.8% strain amplitude up to various fractions of the expected life and su...

  • Feature Paper
  • Review
  • Open Access
12 Citations
5,023 Views
23 Pages

Very High Cycle Fatigue of Welds: A Review

  • Andrew England,
  • Athanasios Toumpis and
  • Yevgen Gorash

7 November 2023

The design life of welded structures and components extends into the very high cycle fatigue (VHCF) regime across various applications. However, the availability of data on the fatigue behaviour of welded joints in the VHCF regime is limited, particu...

  • Article
  • Open Access
11 Citations
3,029 Views
15 Pages

Crack Initiation Mechanism and Life Prediction of Ti60 Titanium Alloy Considering Stress Ratios Effect in Very High Cycle Fatigue Regime

  • Ruixiang He,
  • Haotian Peng,
  • Fulin Liu,
  • Muhammad Kashif Khan,
  • Yao Chen,
  • Chao He,
  • Chong Wang,
  • Qingyuan Wang and
  • Yongjie Liu

11 April 2022

Ultrasonic fatigue tests were performed on Ti60 titanium alloy up to a very high cycle fatigue (VHCF) regime at various stress ratios to investigate the characteristics. The S-N curves showed continuous declining trends with fatigue limits of 400, 14...

  • Article
  • Open Access
10 Citations
5,247 Views
15 Pages

Very High Cycle Fatigue Properties of 18CrNiMo7-6 Carburized Steel with Gradient Hardness Distribution

  • Shaopeng Yang,
  • Peifeng Cheng,
  • Fangzhong Hu,
  • Wenchao Yu,
  • Chi Zhang,
  • Kaizhong Wang and
  • Maoqiu Wang

2 December 2021

As research of the high cycle fatigue of carburized gear steel could not meet the status quo of longer and longer service lives, research of very high cycle fatigue (VHCF) performance has become the focus of current research. The VHCF properties of c...

  • Article
  • Open Access
33 Citations
6,504 Views
18 Pages

Fatigue Behavior of Metastable Austenitic Stainless Steels in LCF, HCF and VHCF Regimes at Ambient and Elevated Temperatures

  • Marek Smaga,
  • Annika Boemke,
  • Tobias Daniel,
  • Robert Skorupski,
  • Andreas Sorich and
  • Tilmann Beck

21 June 2019

Corrosion resistance has been the main scope of the development in high-alloyed low carbon austenitic stainless steels. However, the chemical composition influences not only the passivity but also significantly affects their metastability and, conseq...

  • Review
  • Open Access
63 Citations
18,679 Views
23 Pages

8 September 2020

We reviewed the research and developments in the field of fatigue failure, focusing on very-high cycle fatigue (VHCF) of metals, alloys, and steels. We also discussed ultrasonic fatigue testing, historical relevance, major testing principles, and equ...

  • Article
  • Open Access
2 Citations
1,806 Views
12 Pages

Cumulative Damage in Very High/Low Cycle Combined Fatigue for TC21 Titanium Alloy

  • Baohua Nie,
  • Shuai Liu,
  • Yue Wu,
  • Yu Song,
  • Haiying Qi,
  • Binqing Shi,
  • Zihua Zhao and
  • Dongchu Chen

24 November 2022

The effect of low cycle fatigue (LCF) predamage with no precracks on very high cycle fatigue (VHCF) properties, and crack initiation characteristics for TC21 titanium alloy, was investigated. The results showed that LCF predamage with less than 5% of...

  • Article
  • Open Access
11 Citations
3,145 Views
15 Pages

Effect of Turning on the Surface Integrity and Fatigue Life of a TC11 Alloy in Very High Cycle Fatigue Regime

  • Tao Gao,
  • Zhidan Sun,
  • Hongqian Xue,
  • Emin Bayraktar,
  • Zhi Qin,
  • Bin Li and
  • Han Zhang

12 November 2020

In this work, the effect of a turning process on fatigue performance of a Ti-6.5Al-3.5Mo-1.5Zr-0.3Si (TC11) titanium alloy is studied in the high cycle fatigue (HCF) and very high cycle fatigue (VHCF) regimes. For this purpose, the surface characteri...

  • Review
  • Open Access
10 Citations
3,466 Views
41 Pages

Titanium Alloy Materials with Very High Cycle Fatigue: A Review

  • Yuhang Wu,
  • Weifeng He,
  • Haitao Ma,
  • Xiangfan Nie,
  • Xiaoqing Liang,
  • Jile Pan,
  • Shiguang Wang,
  • Min Shang and
  • Li Cheng

18 June 2024

As the reliability and lifespan requirements of modern equipment continues to escalate, the problems with very high cycle fatigue (VHCF) has obtained increasingly widespread attention, becoming a hot topic in fatigue research. Titanium alloys, which...

  • Article
  • Open Access
39 Citations
6,170 Views
16 Pages

Very-High-Cycle Fatigue Behavior of Inconel 718 Alloy Fabricated by Selective Laser Melting at Elevated Temperature

  • Zongxian Song,
  • Wenbin Gao,
  • Dongpo Wang,
  • Zhisheng Wu,
  • Meifang Yan,
  • Liye Huang and
  • Xueli Zhang

20 February 2021

This study investigates the very-high-cycle fatigue (VHCF) behavior at elevated temperature (650 °C) of the Inconel 718 alloy fabricated by selective laser melting (SLM). The results are compared with those of the wrought alloy. Large columnar grain...

  • Article
  • Open Access
254 Views
18 Pages

15 December 2025

In this paper, very high cycle fatigue (VHCF) strengths are first evaluated for the TC17 titanium alloy and the welding joint of the 6005A-T6 aluminum alloy using the up-and-down method (UDM) and continuous testing method (CTM). Then, the influence o...

  • Article
  • Open Access
15 Citations
2,641 Views
10 Pages

Critical Dynamics of Defects and Mechanisms of Damage-Failure Transitions in Fatigue

  • Oleg Naimark,
  • Vladimir Oborin,
  • Mikhail Bannikov and
  • Dmitry Ledon

14 May 2021

An experimental methodology was developed for estimating a very high cycle fatigue (VHCF) life of the aluminum alloy AMG-6 subjected to preliminary deformation. The analysis of fatigue damage staging is based on the measurement of elastic modulus dec...

  • Feature Paper
  • Article
  • Open Access
9 Citations
2,331 Views
18 Pages

Comparison between Fractal and Statistical Approaches to Model Size Effects in VHCF

  • Stefano Invernizzi,
  • Davide Paolino,
  • Francesco Montagnoli,
  • Andrea Tridello and
  • Alberto Carpinteri

10 September 2022

Size effects concern the anomalous scaling of relevant mechanical properties of materials and structures over a sufficiently wide dimensional range. In the last few years, thanks to technological advances, such effects have been experimentally detect...

  • Article
  • Open Access
3 Citations
4,307 Views
17 Pages

The Effect of Microstructure on the Very High Cycle Fatigue Behavior of Ti-6Al-4V Alloy

  • Mingyang Yuan,
  • Xinbao Zhao,
  • Quanzhao Yue,
  • Yuefeng Gu and
  • Ze Zhang

20 February 2024

Crack initiation plays a major role in very high cycle fatigue (VHCF) life, and the initiation of cracks is related to slip behavior. There is a need for improvement in the understanding of the influence of Ti-6Al-4V microstructures on VHCF performan...

  • Article
  • Open Access
8 Citations
2,225 Views
18 Pages

5 September 2024

Free-spanning subsea pipelines subjected to vortex-induced vibrations (VIVs) are particularly prone to fatigue failure. Existing flume observations indicated that the VIVs of a near-bed cylinder may be triggered effectively in moderate shear flows. T...

  • Article
  • Open Access
6 Citations
3,342 Views
15 Pages

26 November 2020

Cyclic response and fatigue behavior are sensitive to the microstructure of material induced by heat treatment. In this paper, three sets of high-temperature superalloy Inconel 718 with different heat treatment, namely annealed, aged, and directly ag...

  • Article
  • Open Access
820 Views
11 Pages

Experimental Investigation of Very High Cycle Fatigue and Fatigue Crack Growth Behaviors of X17CrNi15-2 Stainless Steel

  • Ran Li,
  • Fengcai Liu,
  • Mengyu Wu,
  • Wenshu Wei,
  • Yuehua Lai,
  • Hao Liu,
  • Jian Ye,
  • Tianze Cao,
  • Jianfeng Li and
  • Wenbo Li

20 September 2025

Understanding the fatigue behavior of materials is essential for designing components capable of enduring prolonged use under varying stress conditions. This study investigates the high-cycle fatigue and fatigue crack growth characteristics of X17CrN...

  • Article
  • Open Access
18 Citations
9,315 Views
17 Pages

2 December 2015

The unexpected failures of structural materials in very high cycle fatigue (VHCF) regime have been a critical issue in modern engineering design. In this study, the VHCF property of a Cr-Ni-W gear steel was experimentally investigated under axial loa...

  • Article
  • Open Access
14 Citations
3,872 Views
13 Pages

Notch Effect on the Fatigue Behavior of a TC21 Titanium Alloy in Very High Cycle Regime

  • Baohua Nie,
  • Dongchu Chen,
  • Zihua Zhao,
  • Jianglong Zhang,
  • Yu Meng and
  • Guiyan Gao

11 September 2018

The very high cycle fatigue (VHCF) property of TC21 titanium alloy blunt-notched specimens were investigated by using an ultrasonic fatigue test machine with a frequency of 20 kHz. S–N of blunt-notched specimens illustrated a continuous decreas...

  • Article
  • Open Access
1 Citations
1,768 Views
26 Pages

13 March 2025

The longevity of railway vehicles is an important factor in their mechanical and structural design. Fatigue is a major issue that affects the durability of railway components, and, therefore, knowledge of the fatigue resistance characteristics of cri...

  • Article
  • Open Access
13 Citations
3,694 Views
11 Pages

4 April 2019

Widely used for structural materials in nuclear engineering, 316L austenitic stainless steel undergoes very high cycle fatigue (VHCF) throughout its service life. Since defects caused by service conditions are unavoidable in many engineering componen...

  • Article
  • Open Access
2 Citations
1,683 Views
11 Pages

Effect of Pore Defects on Very High Cycle Fatigue Behavior of TC21 Titanium Alloy Additively Manufactured by Electron Beam Melting

  • Qingdong Li,
  • Shuai Liu,
  • Binbin Liao,
  • Baohua Nie,
  • Binqing Shi,
  • Haiying Qi,
  • Dongchu Chen and
  • Fangjun Liu

30 August 2023

Titanium alloys additively manufactured by electron beam melting (EBM) inevitably obtained some pore defects, which significantly reduced the very high cycle fatigue performance. An ultrasonic fatigue test was carried out on an EBM TC21 titanium allo...

  • Article
  • Open Access
11 Citations
3,347 Views
16 Pages

13 March 2020

This paper focuses on the fatigue reliability analysis and the development of a new life model of reliability and crack growth mechanisms in FV520B-I (high strength martensitic-type stainless steels) in the very-high cycle fatigue (VHCF) regime, whic...

  • Article
  • Open Access
2 Citations
1,482 Views
19 Pages

30 April 2025

A single batch of AlSi10Mg powder was used to fabricate two groups of round bars via horizontal printing, employing an identical strategy except for one parameter in the process of powder bed fusion-laser beam. The parameter is layer thickness, set a...

  • Article
  • Open Access
3 Citations
2,106 Views
29 Pages

Probabilistic Modelling of Fatigue Behaviour of 51CrV4 Steel for Railway Parabolic Leaf Springs

  • Vítor M. G. Gomes,
  • Felipe K. Fiorentin,
  • Rita Dantas,
  • Filipe G. A. Silva,
  • José A. F. O. Correia and
  • Abílio M. P. de Jesus

1 February 2025

The longevity of railway vehicles is an important factor in their mechanical and structural design. Fatigue is a major issue that affects the durability of railway components, and therefore, knowledge of the fatigue resistance characteristics of crit...

  • Article
  • Open Access
27 Citations
3,837 Views
16 Pages

21 December 2019

The effects of microstructure and axial tension on the fatigue behavior of TC4 titanium alloy in high cycle (HCF) and very high cycle (VHCF) regimes are discussed in this paper. Ultrasonic three-point bending fatigue tests at 20 kHz were done on a fa...

  • Article
  • Open Access
23 Citations
3,715 Views
17 Pages

Experimental Evidence of Specimen-Size Effects on EN-AW6082 Aluminum Alloy in VHCF Regime

  • Stefano Invernizzi,
  • Francesco Montagnoli and
  • Alberto Carpinteri

8 May 2021

The present paper investigates the influence of the specimen size of EN-AW6082 wrought aluminium alloy subjected to very high cycle fatigue (VHCF) tests. The hourglass specimens were tested under fully reversed loading condition, up to 109 cycles, by...

  • Article
  • Open Access
25 Citations
4,377 Views
11 Pages

Effect of Basketweave Microstructure on Very High Cycle Fatigue Behavior of TC21 Titanium Alloy

  • Baohua Nie,
  • Zihua Zhao,
  • Dongchu Chen,
  • Shu Liu,
  • Minsha Lu,
  • Jianglong Zhang and
  • Fangming Liang

30 May 2018

This paper discusses the effect of basketweave microstructure on the very high cycle fatigue behavior of TC21 titanium alloy. Ultrasonic fatigue tests at 20 kHz are done on a very high cycle fatigue (VHCF) property of the alloys with 60 μm and 40...

  • Article
  • Open Access
18 Citations
3,001 Views
12 Pages

VHCF of the 3D-Printed Aluminum Alloy AlSi10Mg

  • Arseny Babaytsev,
  • Alexander Nikitin and
  • Andrey Ripetskiy

The paper is focused on the very high cycle fatigue (VHCF) properties of aluminum alloys proceeded in two different technological procedures. The hot-rolled D16T alloy is compared with the selected laser melting (SLM) AlSi10Mg alloy. The fatigue test...

  • Article
  • Open Access
4 Citations
3,241 Views
14 Pages

A Novel Ultrasonic Fatigue Test and Application in Bending Fatigue of TC4 Titanium Alloy

  • Sen Tang,
  • Xinyu Wang,
  • Beihai Huang,
  • Dongtong Yang,
  • Lang Li,
  • Chao He,
  • Bo Xu,
  • Yongjie Liu,
  • Chong Wang and
  • Qingyuan Wang

20 December 2022

The very high cycle fatigue (VHCF) problems of thin-plate structures are usually caused by high-frequency vibrations. This paper proposes an accelerated fatigue test method based on ultrasonic loading technology in order to develop a feasible bending...

  • Review
  • Open Access
19 Citations
3,819 Views
23 Pages

10 April 2022

This paper aims to provide a better understanding regarding the effects of shot peening (SP), surface mechanical attrition treatment (SMAT), laser shock peening (LSP), surface mechanical rolling treatment (SMRT), and ultrasonic nanocrystal surface mo...

  • Article
  • Open Access
2 Citations
773 Views
13 Pages

As high-speed electric multiple units (EMUs) advance in speed and complexity, quasi-static design methods may underestimate the fatigue risks associated with high-frequency dynamic excitations. This study quantifies the contribution of gear meshing-i...

  • Article
  • Open Access
19 Citations
4,672 Views
12 Pages

Very High Cycle Fatigue Behavior of a Directionally Solidified Ni-Base Superalloy DZ4

  • Baohua Nie,
  • Zihua Zhao,
  • Shu Liu,
  • Dongchu Chen,
  • Yongzhong Ouyang,
  • Zhudong Hu,
  • Touwen Fan and
  • Haibo Sun

10 January 2018

The effect of casting pores on the very high cycle fatigue (VHCF) behavior of a directionally solidified (DS) Ni-base superalloy DZ4 is investigated. Casting and hot isostatic pressing (HIP) specimens were subjected to very high cycle fatigue loading...

  • Article
  • Open Access
7 Citations
3,212 Views
18 Pages

28 June 2022

Inclusion-initiated fracture in high-strength spring steel is studied for axial and torsion very high cycle fatigue (VHCF) loading at load ratios of R = −1, 0.1 and 0.35. Ultrasonic S-N tests are performed with SWOSC-V steel featuring intention...

  • Article
  • Open Access
6 Citations
2,249 Views
19 Pages

VHCF, Tribology Characteristics and UNSM Effects of Bainite and Martensite Spring Steels

  • Min Soo Suh,
  • Seung Hoon Nahm,
  • Chang Min Suh and
  • Young Sik Pyun

25 May 2022

It has been reported that the duplex bainite microstructure obtained by austempering (AT) shows higher strength, ductility and impact toughness than quench and tempered (QT) martensite structure in SAE9254 spring steel. However, there seems to be no...

  • Article
  • Open Access
6 Citations
2,603 Views
13 Pages

A Novel Model of Ultrasonic Fatigue Test in Pure Bending

  • Dongtong Yang,
  • Sen Tang,
  • Yongtao Hu,
  • Alexander Nikitin,
  • Qingyuan Wang,
  • Yongjie Liu,
  • Lang Li,
  • Chao He,
  • Yan Li and
  • Chong Wang
  • + 1 author

13 July 2022

The very high cycle fatigue (VHCF) failure of in-service components is mainly caused by the vibration of thin-wall elements at a high frequency. In this work, a novel model of ultrasonic fatigue test was developed to test thin-wall material in bendin...

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