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166 Results Found

  • Article
  • Open Access
2,264 Views
16 Pages

Simulation Analysis of Cyclone Separator for Separation of Cenospheres

  • Rui Shen,
  • Ping He,
  • Sorachon Yoriya,
  • Naichao Chen,
  • Jiang Wu,
  • Tianyang Hu,
  • Kangsai He and
  • Qian Cai

13 June 2024

The separation of cenospheres is an important method for fly ash recycling, and there is no efficient and less polluting method available for separating cenospheres. This paper proposes the dry separation of cenospheres using a cyclone separator, whi...

  • Article
  • Open Access
321 Views
25 Pages

Study on the Separation Performance of a Baffle Cyclone Clarifier

  • Yulong Zhang,
  • Qiang Liu,
  • Kaiwei Guo,
  • Lanyue Jiang,
  • Anjun Li and
  • Yu Wang

3 December 2025

To improve fine particle retention in cyclone clarifiers for mine water treatment, we developed three baffle-structured cyclone clarifiers based on the traditional design: flat-baffle cyclone clarifier, convex-baffle cyclone clarifier, and concave-ba...

  • Article
  • Open Access
2 Citations
1,759 Views
19 Pages

Numerical Simulation of a Novel Secondary Separation Cyclone

  • Jingyi Chen,
  • Yanxin Chen,
  • Leilei Zhang,
  • Bo Zhao and
  • Yongsheng Li

13 June 2025

The low separation efficiency of conventional cyclone separators for sub-10 μm particles remains a critical challenge in Na2S production processes. Previous optimization attempts have failed to reconcile economic feasibility with effective fine pa...

  • Article
  • Open Access
33 Citations
8,449 Views
20 Pages

CFD Investigations of Cyclone Separators with Different Cone Heights and Shapes

  • Satyanand Pandey,
  • Indrashis Saha,
  • Om Prakash,
  • Tathagata Mukherjee,
  • Jawed Iqbal,
  • Amit Kumar Roy,
  • Marek Wasilewski and
  • Lakhbir Singh Brar

12 May 2022

Due to the great achievements in the field of optimization of the design of cyclone separators, non-standard solutions are sought to increase their performance. Therefore, in this study, we consider the impact of different cone and cylinder height va...

  • Review
  • Open Access
21 Citations
10,532 Views
19 Pages

The Secondary Flows in a Cyclone Separator: A Review

  • Chenwen Wang,
  • Yongshan Ma and
  • Wenxuan Sui

9 October 2023

A cyclone separator holds significant importance as the primary gas–solid separation apparatus in the industrial sector. Cyclone separators operate based on a fundamental principle, primarily harnessing the centrifugal force produced by the rot...

  • Article
  • Open Access
873 Views
20 Pages

26 August 2025

The cyclone separator is a widely used separation instrument that can be applied in dust removal, mist removal, etc. The geometrical parameters that directly affect the airflow and separation process of a cyclone separator play a significant role in...

  • Article
  • Open Access
2 Citations
2,217 Views
16 Pages

In this study, three geometries were analyzed for sand and microplastic separation to confirm the applicability of cyclones. This research aimed to apply plastic-based samples such as Styrofoam, PET, PP, and PU to an analytical model, characterized b...

  • Article
  • Open Access
3 Citations
4,220 Views
27 Pages

Cyclone separators are used in multi-phase flows for phase separation or classification. Pressure drop and separation efficiency are essential parameters for determining the performance of a cyclone separator, and critical diameter is an important pa...

  • Feature Paper
  • Article
  • Open Access
4,002 Views
15 Pages

Parameter Optimization of the Separation Process for Hematite and Quartz Mixture Minerals Based on a Cyclone Centrifugal Separator

  • Yanling Jin,
  • Haiyun Xie,
  • Peng Zeng,
  • Jialing Chen,
  • Luzheng Chen,
  • Dianwen Liu and
  • Rongxin Liu

5 May 2023

The current centrifugal concentrators do not continuously concentrate heavy minerals of large mass weight—for example, in the processing of iron oxides. A cyclone centrifugal separator is a new type of beneficiation equipment that has been deve...

  • Feature Paper
  • Review
  • Open Access
57 Citations
24,111 Views
26 Pages

CFD Modeling of Gas–Solid Cyclone Separators at Ambient and Elevated Temperatures

  • Mohammadhadi Nakhaei,
  • Bona Lu,
  • Yujie Tian,
  • Wei Wang,
  • Kim Dam-Johansen and
  • Hao Wu

15 February 2020

Gas–solid cyclone separators are widely utilized in many industrial applications and usually involve complex multi-physics of gas–solid flow and heat transfer. In recent years, there has been a progressive interest in the application of c...

  • Article
  • Open Access
5 Citations
4,997 Views
18 Pages

9 June 2021

In the present study, through Computational Fluid Dynamics techniques, the performance characterization of a new Stairmand-type separator cyclone was carried out using the commercial software ANSYS Fluent. Four models for the geometrical cyclone sepa...

  • Review
  • Open Access
7 Citations
12,485 Views
14 Pages

Cyclone Separator for Air Particulate Matter Personal Monitoring: A Patent Review

  • M. O. Rivera-García,
  • M. A. Reyna,
  • M. A. Camarillo-Ramos,
  • M. A. Reyna-Vargas,
  • Roberto L. Avitia,
  • Daniel Cuevas-González and
  • A. R. Osornio Vargas

25 March 2023

Currently, air pollution is a critical public health problem, which means that the daily measurement of urban air quality can be enriched if measured in a personalized way. Personal environmental monitoring devices can guide the population to take ac...

  • Article
  • Open Access
1 Citations
2,548 Views
16 Pages

Effect of Cone-Plate Radius on the Separation Performance of Cyclone Clarifier

  • Yulong Zhang,
  • Hongxu Bai,
  • Linjing Xiao,
  • Jingqi Huang,
  • Yu Wang,
  • Zhengwei Yang,
  • Kuoyue Zhang and
  • Weiping Du

8 January 2024

In order to further reduce the number of particles in the overflow port of a cyclone clarifier, a cone-plate structure with an equiproportionally varying cone-plate radius is proposed. This includes two structures, namely, an equal–proportional...

  • Article
  • Open Access
4 Citations
3,074 Views
15 Pages

A Study on the Erosion Mechanism of an Axial Cyclone Separator for Gas Purification

  • Zhiyi Xiong,
  • Yanna Wang,
  • Xiaolong Gu,
  • Yunlan Yang and
  • Jie Shang

Severe erosion occurs in the cone bottom and the joint part between the cone and cylinder of the cyclone separator used in high-pressure natural gas transportation. The main objective of this study is to reveal the mechanism and influencing factors o...

  • Article
  • Open Access
269 Views
24 Pages

Effect of Spiral Guide Groove Structure on Flow Field and Separation Performance of Cyclone Clarifiers

  • Yulong Zhang,
  • Kaiwei Guo,
  • Qiang Liu,
  • Lanyue Jiang,
  • Anjun Li and
  • Peikun Liu

This paper addresses the problem of high fine particle content in the overflow and insufficient separation efficiency of traditional cyclone clarifiers. A cyclone clarifier with a spiral guide groove is proposed. A comparative numerical simulation an...

  • Article
  • Open Access
2 Citations
1,257 Views
19 Pages

6 November 2024

The gas phase flow field inside a cyclone separator is crucial to the particle separation process. Previous studies have paid attention to the steady-state characteristics of the gas phase flow field, while research on its dynamic characteristics rem...

  • Article
  • Open Access
2 Citations
3,019 Views
23 Pages

9 April 2025

In order to meet the demand for both efficient sand particle separation and low-cost operation and maintenance in harsh high-wind-blown sand environments, a novel axial flow cyclone separator was optimized and designed. The effects of structural and...

  • Article
  • Open Access
7 Citations
5,496 Views
10 Pages

24 August 2023

The separation of fine coal has been widely discussed in the coal preparation industry due to its high economic potential. Dense medium cyclone (DMC) is the most efficient equipment available for fine coal separation. However, the industrial applicat...

  • Article
  • Open Access
23 Citations
25,028 Views
13 Pages

23 November 2020

In this paper, the characteristics of the cyclone separator was analyzed from the Lagrangian perspective for designing the important dependent variables. The neural network network model was developed for predicting the separation performance paramet...

  • Article
  • Open Access
1 Citations
3,478 Views
26 Pages

24 February 2023

The high-pressure polyethylene process uses cyclone separators to separate ethylene gas, polyethylene, and its oligomers. The oligomers larger than 10 microns that cannot be separated must be filtered through a filter to prevent them from entering th...

  • Article
  • Open Access
6 Citations
4,477 Views
14 Pages

A Stepwise Diagnosis Method for the Catalyst Loss Fault of the Cyclone Separator in FCC Units

  • Jianfei Song,
  • Di Wang,
  • Yanmin He,
  • Peng Lei,
  • Wei Peng and
  • Yaodong Wei

The catalyst loss is one of the main faults that affects the long-term run of an FCC unit. Most catalyst loss faults, namely excessive emissions of the catalyst, are closely related to cyclone separators. The catalyst loss faults of the cyclone separ...

  • Article
  • Open Access
5 Citations
3,485 Views
22 Pages

Numerical Investigation of Inlet Height and Width Variations on Separation Performance and Pressure Drop of Multi-Inlet Cyclone Separators

  • Saikat Barua,
  • Mohd Faizal Mohideen Batcha,
  • Akmal Nizam Mohammed,
  • Yazid Saif,
  • Sami Al-Alimi,
  • Mohammed A. M. Al-fakih and
  • Wenbin Zhou

27 August 2024

Multi-inlet cyclone separators can play a vital role in industrial processes by enhancing particle separation efficiency and minimizing energy consumption. This numerical study investigates multi-inlet cyclone separators to enhance their performance...

  • Article
  • Open Access
7 Citations
4,961 Views
18 Pages

10 July 2023

For multi-phase separation, developing high-performance cyclone separators is highly demanded. In this study, different divergent or convergent insertion pipes bFelow the vortex finder are employed to improve the separation performance. The impacts o...

  • Article
  • Open Access
8 Citations
3,351 Views
17 Pages

Visualization and Measurement of Swirling Flow of Dry Ice Particles in Cyclone Separator-Sublimator

  • Haruhiko Yamasaki,
  • Hiroyuki Wakimoto,
  • Takeshi Kamimura,
  • Kazuhiro Hattori,
  • Petter Nekså and
  • Hiroshi Yamaguchi

3 June 2022

The dry ice sublimation process of carbon dioxide (CO2) is a unique, environmentally friendly technology that can achieve a temperature of −56 °C or lower, which is a triple point of CO2 in CO2 refrigeration systems. In this study, a cyclon...

  • Article
  • Open Access
6 Citations
2,925 Views
18 Pages

The Numerical Modeling of Gas Movement in a Single Inlet New Generation Multi-Channel Cyclone Separator

  • Aleksandras Chlebnikovas,
  • Artūras Kilikevičius,
  • Jaroslaw Selech,
  • Jonas Matijošius,
  • Kristina Kilikevičienė,
  • Darius Vainorius,
  • Giorgio Passerini and
  • Jacek Marcinkiewicz

3 December 2021

The work of traditional cyclones is based on the separation of solid particles using only the centrifugal forces. Therefore, they do not demonstrate high gas-cleaning efficiency, particularly in the cases where gas flows are polluted with fine solid...

  • Article
  • Open Access
10 Citations
2,618 Views
14 Pages

Modeling of Erosion in a Cyclone and a Novel Separator with Arc-Shaped Elements

  • Elmira I. Salakhova,
  • Vadim E. Zinurov,
  • Andrey V. Dmitriev and
  • Ilshat I. Salakhov

4 January 2023

Modeling of the separation of catalyst particles from gas using two devices, a cyclone and a novel separator with arc-shaped elements, was performed for fluidized-bed dehydrogenation of C4–C5 paraffins to isoolefins as an example. The proposed...

  • Article
  • Open Access
1,140 Views
10 Pages

Simulation of Helical-Baffle Inlet Structure Cyclone Separator

  • Guohua Li,
  • Jie Gong,
  • Zijuan Wang and
  • Ran Liu

In developing spacecraft dust environment testing equipment, cyclone separators serve as critical particulate separation devices. To optimize cyclone performance, this study investigates the impact of inlet configurations on internal flow fields. We...

  • Article
  • Open Access
2 Citations
1,782 Views
16 Pages

3 November 2024

Cyclone separators are commonly employed in the mining, metallurgy and chemical industries due to their simple structure, easy maintenance and high recovery efficiency. However, with the wide application of cyclone separators, many problems have beco...

  • Article
  • Open Access
524 Views
22 Pages

Analysis of Structural Parameters’ Influence on Separation Performance in a Gas–Liquid Cyclone Separator

  • Dongjing Chen,
  • Jin Zhang,
  • Xiao Li,
  • Ruiqi Lv,
  • Ying Li,
  • Xiangdong Kong,
  • Tianliang Lin and
  • Shengrong Wang

12 December 2025

Hydraulic systems are widely used in industry, and gas contamination of hydraulic oil reduces reliability. This study quantifies how the primary geometry of a gas–liquid cyclone separator affects separation performance and proposes an optimal p...

  • Article
  • Open Access
16 Citations
5,250 Views
11 Pages

12 August 2018

A device to monitor particulate matter of size 2.5 μm (PM2.5) that has been designed and developed includes a surface-acoustic-wave sensor operating in a shear horizontal mode (SH-SAW) combined with a cyclone separator. In our tests, aerosols gene...

  • Article
  • Open Access
2,048 Views
15 Pages

25 November 2023

A combined approach of computational fluid dynamics, the discrete phase model, and the wall erosion model was used to numerically investigate the hydrodynamics, separation efficiency, and erosion rate in cyclone separators for s-CO2 solar power plant...

  • Article
  • Open Access
2,934 Views
16 Pages

25 September 2023

Cyclones serve as essential devices in various industries for the removal of particulate matter from gases and liquids, contributing to improved equipment efficiency and longevity by mitigating the wear and damage caused by dust and small particles....

  • Review
  • Open Access
10 Citations
6,551 Views
22 Pages

Bibliometric Network Analysis of Trends in Cyclone Separator Research: Research Gaps and Future Direction

  • Frimpong J. Alex,
  • Gangfeng Tan,
  • Philip K. Agyeman,
  • Prince O. Ansah,
  • Isaac O. Olayode,
  • Jamshid V. Fayzullayevich and
  • Shuang Liang

9 November 2022

Cyclone separators are used extensively in diverse applications and research domains to collect particle-laden flows. Despite the technological advances in this field, no bibliometric reports on this topic have been documented. Understanding the stat...

  • Article
  • Open Access
10 Citations
3,914 Views
24 Pages

Multi-Objective Optimization of Cyclone Separators Based on Geometrical Parameters for Performance Enhancement

  • Satyanand Pandey,
  • Marek Wasilewski,
  • Arkadeb Mukhopadhyay,
  • Om Prakash,
  • Asim Ahmad and
  • Lakhbir Singh Brar

29 February 2024

The present study focuses on performing multi-objective optimization of the cyclone separator geometry to lower the pressure losses and enhance the collection efficiency. For this, six geometrical entities, such as the main body diameter of the cyclo...

  • Feature Paper
  • Article
  • Open Access
4 Citations
3,990 Views
15 Pages

Numerical Study on Separation Performance of Cyclone Flue Used in Grate Waste Incinerator

  • Dong-mei Chen,
  • Jing-yu Ran,
  • Jun-tian Niu,
  • Zhong-qing Yang,
  • Ge Pu and
  • Lin Yang

20 November 2019

The traditional treatment of waste incineration flue gas is mostly carried out in low temperatures, but there are some problems such as corrosion of the heating surface at high and low temperatures, re-synthesis of dioxins, and low efficiency. Theref...

  • Article
  • Open Access
4 Citations
3,845 Views
15 Pages

Study on Supersonic Dehydration Efficiency of High Pressure Natural Gas

  • Zhenya Duan,
  • Zhiwei Ma,
  • Ying Guo,
  • Junmei Zhang,
  • Shujie Sun and
  • Longhui Liang

8 January 2020

Supersonic cyclone separator is a novel type of natural gas dewatering device that overcomes the shortcomings of traditional dewatering methods. In order to investigate the factors affecting the separation efficiency and improve the separation perfor...

  • Article
  • Open Access
31 Citations
10,925 Views
28 Pages

19 April 2021

The properties and advantages of axial flow cyclones are presented; several dozen of them are already widely used as the first stage of inlet air filtration in internal combustion motor vehicle engines, work machines and helicopters. The necessity to...

  • Feature Paper
  • Article
  • Open Access
39 Citations
4,872 Views
37 Pages

24 May 2022

It has been shown that tangential inlet return cyclones are commonly used for inlet air filtration of off-road vehicle engines. The wear of the engine elements, and thus their durability, is determined by the efficiency and accuracy of the inlet air...

  • Article
  • Open Access
2 Citations
4,660 Views
17 Pages

Particle Cut Diameter Prediction of Uniflow Cyclone Systems with Fuzzy System Analysis

  • Vinzenz Klapper,
  • Giovanni Luzi,
  • Benedict Prah and
  • Antonio Delgado

Cyclones are devices used in various industries to remove particulate matter from gases and liquids. Commonly used in the power generation, cement, and mining industries, cyclones improve the efficiency and longevity of equipment by removing dust and...

  • Article
  • Open Access
1 Citations
2,168 Views
16 Pages

Optimal Configuration of Gas Solid Separation Equipment Using Mixed Integer Nonlinear Programming

  • Muhamad Fariz Failaka,
  • Chandra Mouli R. Madhuranthakam,
  • Kaan Yetilmezsoy,
  • Ali Almansoori and
  • Ali Elkamel

3 November 2022

The separation of solid particles from gas-solid process streams is an important unit operation in many chemical processes. Out of the many different types of separation equipment that are used for gas-solid separation, cyclone separators are widely...

  • Article
  • Open Access
719 Views
14 Pages

Comparative Study of Single Cyclone Validation and Predictive Simulation of Multi-Cyclone Configurations

  • Mihaela Constantin,
  • Cătălina Dobre,
  • Anca Chelmuș,
  • Nicolae Băran,
  • Daniel Taban,
  • Beatrice Ibrean,
  • Daniel Dima and
  • Mugurel Oprea

Cyclone separators are widely used for gas–solid separation due to their robustness and low operating cost. This study focuses on the experimental validation of a single cyclone configuration and the development of a MATLAB-based numerical fram...

  • Article
  • Open Access
1 Citations
1,363 Views
13 Pages

Cyclone separation is a widely utilized separation technique, which enables the self-rotation behaviors of particles in the internal flow field, in order to realize high-performance separation of mixtures. Oily sludges are solid wastes generated by t...

  • Article
  • Open Access
11 Citations
3,627 Views
20 Pages

8 March 2023

In cyclone separators, the asymmetrical coherent structure significantly influences the velocity fluctuations and hence the cyclone performance. This asymmetric rotating vortex in the core region precesses around the cyclone axis with a frequency tha...

  • Article
  • Open Access
22 Citations
3,921 Views
29 Pages

13 December 2021

In this paper, the uneven air stream distribution problem of individual cyclones is studied in the multi-cyclones of intake air filters in special vehicles’ engines. This problem increases in multi-cyclones, in which several dozen cyclones have...

  • Article
  • Open Access
10 Citations
3,225 Views
17 Pages

Evaluation of Centrifugal Force, Erosion, Strain Rate, and Wall Shear in a Stairmand Cyclone

  • Sajed Naiemi Dizajyekan,
  • Gholamhossein Shahgholi,
  • Adel Rezvanivand Fanaei,
  • Vahid Rostampour,
  • Vali Rasooli Sharabiani,
  • Mariusz Szymanek and
  • Ryszard Kulig

17 May 2022

In the present study, imperative parameters including centrifugal force, erosion, streamline, strain rate, and wall shear are evaluated in a cyclone separator. The flaw of the cyclone surface due to erosion is an acute problem in the industry. Accord...

  • Article
  • Open Access
7 Citations
6,187 Views
13 Pages

Cyclone separators are widely used to eliminate particles flowing through pipelines in equipment from various industrial processes. Unlike general filters, cyclone separators can constantly and effectively eliminate foreign substances present in the...

  • Article
  • Open Access
1 Citations
1,149 Views
23 Pages

29 June 2025

Digitalization is leading the development direction of oilfields in the future. And the precise measurement of produced fluids is the core component supporting the construction of digital oilfields. To mitigate the adverse effects of liquid carryover...

  • Article
  • Open Access
5 Citations
1,430 Views
18 Pages

A Numerical Simulation Study of the Dynamic Instability of Gas Swirling Flows in Cyclones

  • Liqiang Sun,
  • Jiangfei Li,
  • Ming Xie,
  • Maoli Man,
  • Jianqiang Zhao and
  • Jianfei Song

17 September 2024

The gas–phase flow field within a cyclone plays a critical role in the particle separation process. While previous research has primarily focused on the steady–state, time–averaged characteristics of this flow field, there has been...

  • Article
  • Open Access
15 Citations
4,713 Views
20 Pages

28 December 2020

The paper presents results of numerical simulations and experimental investigations of a cyclone with a square inlet and different dimensions of a vortex finder. Investigations were conducted for five, different cyclone models. The main goal of the r...

  • Article
  • Open Access
5 Citations
3,026 Views
20 Pages

3 October 2022

This paper presents optimisation of the geometry of the aircraft air–oil separator (AAOS) performed to improve the device performance. For this separator type, the most important operating parameters are the oil quality, efficiency and pressure...

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