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Construction Materials

Construction Materials is an international, peer-reviewed, open access journal on construction materials published bimonthly online by MDPI.

All Articles (217)

Lime kiln dust (LKD), a by-product of the paper industry, generates about 100 tonnes of waste per 400,000 tonnes of kraft paper produced, while global aquaculture yields more than 16 million tonnes of oysters annually, 65–90% of which is made up of shells. This study explores their valorisation in the production of more eco-friendly mortars by partially replacing hydrated lime with LKD and oyster shell powder (OSP). In addition, a vinegar solution (VS), prepared by reacting oyster shells with white vinegar (~5% acetic acid), was used as an alternative mixing liquid instead of water. The LKD and OSP were tested at different substitution levels, showing promising mechanical performance, supporting their use as sustainable alternatives in mortar production. Replacement levels of 25%, 50% and 90% achieved compressive strengths ≥ 0.4 MPa at 28 days. At 28 days, the reference lime mortar prepared with water reached 0.83 MPa, while the use of the vinegar solution increased the compressive strength to 1.86 MPa, representing an improvement of approximately 124%. Regarding binder replacement by wastes, the most efficient mechanical performance was obtained for mixtures with 50% LKD substitution, reaching 2.04 MPa at 28 days and 3.11 MPa at 60 days, increasing by 10% and 43%, respectively, while mixtures incorporating oyster shell powder showed more stable mechanical behaviour across substitution levels. Using a hot-mixing process with quicklime in the presence of the vinegar-based solution and sand may account for the higher strengths, due to the heat/steam generated during lime hydration prior to moulding and verified by microscopy. In addition, VS-containing mixes showed higher aragonite contents and detectable phosphorus-bearing compounds, which may further contribute to matrix densification and strengthening. Overall, the results indicate that the combined use of uncalcined calcium-based wastes and a vinegar-based solution can contribute to the development of calcium-based mortars with good mechanical performance, supporting circular economy strategies and the reduction in calcined-binder use in construction materials.

10 February 2026

Number of documents indexed in Scopus related to the use of calcium sources of biological origin (animal shells) for lime production and lime-based materials. Reproduced from Scopus®, with permission from Elsevier B.V, Copyright 2025.

Glass fibre-reinforced polymer (GFRP) offers a durable, high-tensile strength alternative to steel rebar in reinforced concrete (RC). However, the inherent lack of ductility in GFRP limits its structural applications, which has led to the development of hybrid GFRP–steel RC systems. The composite nature of these systems requires an accurate understanding of the bond interaction between GFRP rebar and concrete. Existing bond models often fall short of accurately representing the distinct mechanical properties and surface characteristics of GFRP bars, particularly within finite element (FE) analysis environments. To address this gap, the present study proposes a computational method that employs a feedforward neural network (FFNN) trained on experimental data encompassing a specific range of parameters (bar diameters 8–16 mm, concrete strengths 18–50 MPa), including bar diameter, bond length, concrete strength, and cover thickness. Unlike conventional models that typically focus on peak bond strength, the developed FFNN accurately predicts the complete bond–slip relationship. The developed bond model is then integrated into the FE analysis. The simulation results demonstrate strong agreement with experimental data (average R2 = 0.93) and effectively capture key behavioral aspects such as crack initiation and propagation.

10 February 2026

The modified Bertero–Eligehausen–Popov (mBPE) constitutive model representing the bond stress–slip relationship.

Accurate prediction of the mechanical performance of fiber-reinforced cement mortars (FRCM) is challenging because fiber geometry and properties vary widely and interact with the cement matrix in a non-trivial way. In this study, we propose an interpretable, computationally light framework that combines principal component analysis (PCA) with multiple linear regression (MLR) to predict compressive strength (Cs) and flexural strength (Fs) from mix proportions and fiber parameters. The literature-based dataset of 52 mortar mixes reinforced with polypropylene, steel, coconut, date palm, and hemp fibers was compiled and analyzed, covering Cs = 4.4–78.6 MPa and Fs = 0.75–16.7 MPa, with fiber volume fraction Vf = 0–15% and fiber length Fl = 4.48–60 mm. PCA performed on the full dataset showed that PC1–PC2 explain 53.4% of the total variance; a targeted variable-selection strategy increased the captured variance to 73.0% for the subset used for regression model development. MLR models built using PC1 and PC2 achieved good accuracy in the low-to-mid strength range, while prediction errors increased for higher-strength mixes (approximately Cs ≳ 60 MPa and Fs ≳ 10 MPa). On an independent validation dataset (n = 10), the refined model achieved mean absolute percentage errors of 11.3% for Fs and 18.5% for Cs. The proposed PCA-MLR approach provides a transparent alternative to more complex data-driven predictors, and it can support preliminary screening and optimization of fiber-reinforced mortar designs for durable structural and repair applications.

5 February 2026

(a) PCA biplot representation of datasets for the mortar samples (Table 1), small black bullets indicate different materials in hand, big white bullets indicate the different properties involved. (b) contribution of the variables (%) following the first two PCs. Abbreviations: Cs = compressive strength (MPa); Fs = flexural strength (MPa); Vf = volume of fibers (%); Fl = fiber length (mm); Fd = fiber diameter (mm); Dfi = density of fibers (kg/m3); Ts = tensile strength (MPa); W/C = water-to-cement ratio.

Thermal properties, such as thermal conductivity (λ) and heat capacity (Cv), are important in understanding heat transport and the urban heat island (UHI) effect. While many studies focus on surface materials rather than roadbed materials, this study targeted roadbed materials using recycled concrete aggregates mixed with autoclaved aerated concrete (AAC) grains to experimentally measure and to predict the λ and Cv under varied moisture conditions. The results showed that both λ and Cv of all tested samples increased linearly with increasing volumetric water content (θ), and the increment of AAC was effective in reducing the λ values in the whole range of θ. The addition of AAC, on the other hand, did not affect the measured Cv significantly and gave a linear increase in Cv with the increase in θ. The performance of predictive models showed that Archie’s-second-law-based model captured the measured λ values for all tested samples well by modifying the saturation exponent (n = 0.7), and the classic de Vries model predicted the measured Cv well, suggesting that Archie’s-second-law-based model would be useful to evaluate heat transport parameters for roadbed materials in this study.

3 February 2026

Particle size distribution of tested samples.

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Constr. Mater. - ISSN 2673-7108