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630 Results Found

  • Article
  • Open Access
1 Citations
2,752 Views
12 Pages

Relationship between Internal Stress Distribution and Microstructure in a Suspension-Sprayed Thermal Barrier Coating with a Columnar Structure

  • Yasuhiro Yamazaki,
  • Keisuke Shinomiya,
  • Tadaharu Okumura,
  • Kenji Suzuki,
  • Takahisa Shobu and
  • Yuiga Nakamura

The suspension plasma spray (SPS) method is expected to become a novel coating method because it can achieve various microstructures using a suspension with submicron spray particles. Thermal barrier coatings (TBCs) with a columnar structure, which m...

  • Article
  • Open Access
5 Citations
2,844 Views
10 Pages

Microstructure-Induced Anisotropic Optical Properties of YF3 Columnar Thin Films Prepared by Glancing Angle Deposition

  • Yao Shan,
  • Pian Liu,
  • Yao Chen,
  • Haotian Zhang,
  • Huatian Tu,
  • Yuxiang Zheng,
  • Rongjun Zhang,
  • Songyou Wang,
  • Jing Li and
  • Liangyao Chen

3 December 2020

Yttrium fluoride (YF3) columnar thin films (CTFs) were fabricated by electron beam evaporation with the glancing angle deposition method. The microstructures and optical properties of YF3 CTFs were studied systematically. The YF3 films grown at diffe...

  • Feature Paper
  • Article
  • Open Access
7 Citations
3,335 Views
13 Pages

Tuning the Optical Properties of WO3 Films Exhibiting a Zigzag Columnar Microstructure

  • Charalampos Sakkas,
  • Jean-Yves Rauch,
  • Jean-Marc Cote,
  • Vincent Tissot,
  • Joseph Gavoille and
  • Nicolas Martin

10 April 2021

Tungsten oxide WO3 thin films are deposited by DC reactive magnetron sputtering. The Reactive Gas Pulsing Process (RGPP) associated with the GLancing Angle Deposition method (GLAD) are implemented to produce zigzag columnar structures. The oxygen inj...

  • Article
  • Open Access
46 Citations
8,929 Views
28 Pages

Phase Field Simulations of Microstructure Evolution in IN718 Using a Surrogate Ni–Fe–Nb Alloy during Laser Powder Bed Fusion

  • Balasubramaniam Radhakrishnan,
  • Sarma B. Gorti,
  • John A. Turner,
  • Ranadip Acharya,
  • John A. Sharon,
  • Alexander Staroselsky and
  • Tahany El-Wardany

21 December 2018

The solidification microstructure in IN718 during additive manufacturing was modeled using phase field simulations. The novelty of the research includes the use of a surrogate Ni–Fe–Nb alloy that has the same equilibrium solidification ra...

  • Article
  • Open Access
2 Citations
1,952 Views
22 Pages

4 April 2024

This study provides a methodology for exploring the microstructural and mechanical properties of the Haynes®282® alloy produced via the Powder Bed Fusion-Electron Beam (PBF-EB) process. Employing 2D Electron Backscatter Diffraction (EBSD) dat...

  • Article
  • Open Access
10 Citations
4,004 Views
13 Pages

8 July 2019

The microstructural and mechanical properties of laser–tungsten inert gas (TIG) hybrid welding of Mg alloy sheets for automobiles are investigated in the present work, including AZ31 and ME21, AZ31 and AZ31, ME21 and ME21, and corresponding com...

  • Article
  • Open Access
16 Citations
2,366 Views
18 Pages

The Effect of Heat Input, Annealing, and Deformation Treatment on Structure and Mechanical Properties of Electron Beam Additive Manufactured (EBAM) Silicon Bronze

  • Andrey Filippov,
  • Nikolay Shamarin,
  • Evgeny Moskvichev,
  • Nikolai Savchenko,
  • Evgeny Kolubaev,
  • Ekaterina Khoroshko and
  • Sergei Tarasov

29 April 2022

Electron beam additive wire-feed manufacturing of Cu-3wt.%S-0.8wt.%Mn bronze thin wall on a stainless steel substrate has been carried out at heat input levels of 0.19, 0.25, and 0.31 kJ/mm. The microstructures of as-deposited metal ranged from low a...

  • Article
  • Open Access
850 Views
20 Pages

22 October 2025

Laser melting deposition (LMD), one of the novel powder-to-powder welding technologies, has emerged as an ideal method for fabricating lightweight high-temperature Ti2AlNb alloy. However, the high thermal gradients and heat accumulation during the LM...

  • Feature Paper
  • Article
  • Open Access
18 Citations
5,760 Views
20 Pages

15 July 2019

The performance of two selective electron beam melting operation modes, namely the manual mode and the automatic ‘build theme mode’, have been investigated for the case of a Ti-6Al-4V alloy (45–105 μm average particle size of the...

  • Article
  • Open Access
8 Citations
3,704 Views
10 Pages

Structural and Magnetic Properties of FeNi Films and FeNi-Based Trilayers with Out-of-Plane Magnetization Component

  • Andrey V. Svalov,
  • Alexandr N. Gorkovenko,
  • Aitor Larrañaga,
  • Mikhail N. Volochaev and
  • Galina V. Kurlyandskaya

31 October 2022

FeNi films of different thickness and FeNi/(Fe, Co)/FeNi trilayers were prepared by magnetron sputtering deposition onto glass substrates. The permalloy films had a columnar microstructure. The detailed analysis of the magnetic properties based on th...

  • Article
  • Open Access
3 Citations
3,077 Views
24 Pages

Control of Columnar Grain Microstructure in CSD LaNiO3 Films

  • Aleksandra V. Atanova,
  • Dmitry S. Seregin,
  • Olga M. Zhigalina,
  • Dmitry N. Khmelenin,
  • Georgy A. Orlov,
  • Daria I. Turkina,
  • Alexander S. Sigov and
  • Konstantin A. Vorotilov

17 February 2023

Conductive LaNiO3 (LNO) films with an ABO3 perovskite structure deposited on silicon wafers are a promising material for various electronics applications. The creation of a well-defined columnar grain structure in CSD (Chemical Solution Deposition) L...

  • Article
  • Open Access
11 Citations
4,176 Views
18 Pages

3 November 2023

The grain texture of the as-printed material evolves during the laser-based powder bed fusion (PBF-LB) process. The resulting mechanical properties are dependent on the obtained grain texture and the properties vary depending on the chosen process pa...

  • Feature Paper
  • Article
  • Open Access
15 Citations
3,366 Views
17 Pages

Microstructure Dependence of Effective Thermal Conductivity of EB-PVD TBCs

  • Shi-Yi Qiu,
  • Chen-Wu Wu,
  • Chen-Guang Huang,
  • Yue Ma and
  • Hong-Bo Guo

7 April 2021

Microstructure dependence of effective thermal conductivity of the coating was investigated to optimize the thermal insulation of columnar structure electron beam physical vapor deposition (EB-PVD coating), considering constraints by mechanical stres...

  • Article
  • Open Access
3 Citations
2,773 Views
10 Pages

Effect of Silicon Content on Microstructures and Properties of Directionally Solidified Fe-B Alloy

  • Pengjia Guo,
  • Shengqiang Ma,
  • Xuebin He,
  • Intizar Ali Shah,
  • Ping Lv,
  • Hantao Chen,
  • Jiandong Xing,
  • Liujie Xu and
  • Jiankang Zhang

27 August 2022

In order to investigate the effect of Si content on the microstructures and properties of directionally solidified (DS) Fe-B alloy, a scanning electron microscope (SEM) with an energy dispersive spectrum (EDS), and X-ray diffraction have been employe...

  • Article
  • Open Access
2 Citations
2,185 Views
14 Pages

14 September 2023

Metal fused-coating technology has the advantages of both low cost and high efficiency and is a new additive manufacturing technology in recent years. The previous studies were mainly aimed at the optimization of process parameters and the control of...

  • Article
  • Open Access
9 Citations
3,880 Views
16 Pages

Laser Powder Bed Fusion of K418 Superalloy: Process, Microstructure, Texture Feature, and Mechanical Property

  • Zhen Chen,
  • Pei Wei,
  • Hanfeng Chen,
  • Xinggang Chen,
  • Yi Ruan,
  • Wenzheng Zhou and
  • Sujun Lu

1 April 2022

Laser Powder Bed Fusion (LPBF) is one of the most promising additive manufacturing (AM) technologies using metal powders. It has been increasingly applied in variety of industrial and engineering fields, including but not limited to aviation, aerospa...

  • Article
  • Open Access
8 Citations
3,122 Views
15 Pages

3 March 2023

Ti-Al-Ta-N coatings are characterized by attractive mechanical properties, thermal stability and oxidation resistance, which are superior to ternary compositions, such as Ti-Al-N. However, because of their open columnar microstructure, the Ti-Al-Ta-N...

  • Article
  • Open Access
463 Views
15 Pages

20 November 2025

The simulation of solidification microstructures of cast alloys is crucial to the integrated “process–microstructure–property” numerical simulation. In order to verify the accuracy of the solidification microstructure simulati...

  • Article
  • Open Access
3 Citations
2,176 Views
16 Pages

The Effect of the Shear Flow on Columnar Crystal Growth in an Undercooled Melt

  • Mingwen Chen,
  • Jiaxuan Jiang,
  • Linyi Li and
  • Zidong Wang

8 September 2022

Herein, the effect of the shear flow on the growth of columnar crystals in an undercooled melt is studied. The asymptotic method is used to solve the dynamic model for the growth of a columnar crystal. The resulting asymptotic solution shows that the...

  • Article
  • Open Access
1 Citations
1,143 Views
21 Pages

19 May 2025

The interface bonding strength is challenging for CuCr and In718 dissimilar alloys fabricated by Laser-Based Direct Energy Deposition (DED-LB) using Powder Feedstock. Here, direct-bonded CuCr/In718 dissimilar materials (DMs) (direct-bonded specimen)...

  • Article
  • Open Access
721 Views
20 Pages

Understanding the Correlations Between the Formation of Columnar Structures and Suspension Properties for Suspension Plasma-Sprayed Thermal Barrier Coatings

  • Yachen Feng,
  • Wenhan Jiao,
  • Pengyun Xu,
  • Xiaomu Sui,
  • Guijie Liu,
  • Xianghua Zhan,
  • Changfeng Fan and
  • Mingli Lv

1 October 2025

Columnar-structured thermal barrier coatings deposited via the suspension plasma spray process have attracted significant attention due to their long thermal cycling life and high cost-effectiveness. In this work, the effects of suspension properties...

  • Article
  • Open Access
2 Citations
1,475 Views
11 Pages

Effect of Solid/Liquid and Eutectic Front Velocities on Microstructure Evolution in Al-20%Cu Alloys

  • Alaaldeen Abdallah,
  • András Roósz,
  • Arnold Rónaföldi and
  • Zsolt Veres

10 July 2024

During the solidification process, microstructures are affected by the experimental conditions, the thermophysical characteristics of the alloy, and the type of grain-refining particles. Unidirectional solidification experiments were performed in a v...

  • Article
  • Open Access
1 Citations
1,300 Views
15 Pages

13 December 2024

This study explores the fatigue behavior and fracture mechanisms of TC11 titanium alloy formed by laser metal deposition (LMD) and subjected to double annealing. The research focuses on how the alloy’s unique microstructure, consisting of alter...

  • Article
  • Open Access
5 Citations
2,667 Views
18 Pages

21 October 2022

Selective laser melting (SLM) offers obvious advantages in the production of complex parts. However, the traditional 7xxx series aluminum alloy has a serious cracking tendency in the SLM process. Therefore, in order to analyze the microstructure and...

  • Article
  • Open Access
1 Citations
2,086 Views
14 Pages

Strip Casting of Sm2TM17-Type Alloys for Production of the Metastable SmTM7 Phase

  • Richard Sheridan,
  • Joseph Gresle-Farthing,
  • Alice Appleby and
  • Mangaliso Brown

29 April 2024

Conventional book casting of Sm2TM17-type alloys (where TM = Co, Fe, Cu, Zr) leads to a coarse, highly segregated microstructure, predominantly due to the slow, variable cooling rate from the mould surface towards the centre of the ingot. These cast...

  • Article
  • Open Access
52 Citations
9,270 Views
9 Pages

Fabrication of Crack-Free Nickel-Based Superalloy Considered Non-Weldable during Laser Powder Bed Fusion

  • Oscar Sanchez-Mata,
  • Xianglong Wang,
  • Jose Alberto Muñiz-Lerma,
  • Mohammad Attarian Shandiz,
  • Raynald Gauvin and
  • Mathieu Brochu

25 July 2018

Crack-free Hastelloy X fabricated through laser powder bed fusion (LPBF) from powder with a standard chemical composition is reported. Electron backscatter diffraction (EBSD) analysis evidenced columnar grains parallel to the building direction. The...

  • Article
  • Open Access
4 Citations
2,364 Views
11 Pages

21 August 2021

The first study of thin-walled aluminum-alloy tubes with underwater-laser-nozzle in situ melting technology was carried out. The study mainly covered the influence of the water environment on the laser melting process, melting appearance, geometric c...

  • Review
  • Open Access
138 Views
24 Pages

Welding of Advanced Aluminum–Lithium Alloys: Weldability, Processing Technologies, and Grain Structure Control

  • Qi Li,
  • Qiman Wang,
  • Yangyang Xu,
  • Peng Sun,
  • Kefan Wang,
  • Xin Tong,
  • Guohua Wu,
  • Liang Zhang,
  • Yong Xu and
  • Wenjiang Ding

14 February 2026

Aluminum–lithium (Al-Li) alloys are extensively employed in aerospace and space structures because of their low density, high specific stiffness, and excellent fatigue resistance. However, welding of these alloys remains challenging, since the...

  • Article
  • Open Access
4 Citations
2,258 Views
14 Pages

Numerical Simulation of Microstructure Evolution of Directionally Annealed Pure Iron by Cellular Automata

  • Rongyi Zhou,
  • Xiaohui Feng,
  • Ce Zheng,
  • Qiuyan Huang,
  • Yingju Li and
  • Yuansheng Yang

11 February 2023

In order to understand the effects of drawing velocity, initial grain size and texture on the microstructure evolution during directional annealing, a cellular automata model based on grain boundary (GB) curvature, GB energy and GB mobility was estab...

  • Feature Paper
  • Article
  • Open Access
19 Citations
4,263 Views
14 Pages

7 June 2021

This study deals with the Inconel 625 (IN625) alloy reinforced with micro-TiC particles processed by laser powder bed fusion. The microstructure and hardness in the as-built and solution-annealed states were investigated. The microstructures of the a...

  • Article
  • Open Access
6 Citations
3,563 Views
17 Pages

Microstructure Refinement of Bulk Inconel 718 Parts During Fabrication with EB-PBF Using Scanning Strategies: Transition from Bidirectional-Raster to Stochastic Point-Based Melting

  • Shadman Tahsin Nabil,
  • Cristian Banuelos,
  • Michael E. Madigan,
  • Sammy Tin,
  • Jacob I. Rodriguez,
  • Lawrence E. Murr,
  • Ryan B. Wicker and
  • Francisco Medina

Inconel 718 is a widely popular aerospace superalloy known for its high-temperature performance and resistance to oxidation, creep, and corrosion. Traditional manufacturing methods, like casting and powder metallurgy, face challenges with intricate s...

  • Article
  • Open Access
16 Citations
3,803 Views
13 Pages

31 May 2021

Frazil particles, ice crystals or slushy granules that form in turbulent water, change the freezing properties of ice to create “frazil ice”. To understand the microstructural characteristics of these particles and the physical properties of frazil i...

  • Article
  • Open Access
1,248 Views
12 Pages

26 November 2024

In this study, electrical steel laminated composites with positive Si gradient (PO-G), counter Si gradient (CO-G), and cross Si gradient (CR-G) were fabricated by hot-press sintering, cold rolling and annealing. The microstructure evolution during pr...

  • Article
  • Open Access
3 Citations
2,100 Views
11 Pages

12 January 2024

Crack-tip opening displacement (CTOD) tests were conducted on girth welds of two API 5L X70 pipeline steels (pipe A and pipe B) to investigate the influence of base metal composition on the fracture toughness of the joint. CTOD measurements across th...

  • Article
  • Open Access
3 Citations
2,552 Views
10 Pages

Investigation on Microstructure and Properties of the Electrodeposited Ni-SiC Composite Coating

  • Gen Li,
  • Zhixiang Chen,
  • Zhiwen Tan,
  • Ran Tian,
  • Yuantao Zhao,
  • Lianbo Wang,
  • Wenge Li and
  • Yanbo Liu

29 March 2023

The current work synthesized Ni-SiC composite coating with different SiC microparticle contents. The role of the SiC microparticle in designing the Ni-SiC composite microstructure was revealed. The SiC microparticle physically interrupted the continu...

  • Article
  • Open Access
6 Citations
2,643 Views
13 Pages

Microhardness and Microstructure Analysis of the LPBF Additively Manufactured 18Ni300

  • Pablo M. Cerezo,
  • Jose A. Aguilera,
  • Antonio Garcia-Gonzalez and
  • Pablo Lopez-Crespo

29 January 2024

This research focuses on analysing the 18Ni300 maraging steel produced through laser powder bed fusion. Specifically, it aims to examine the phase components using X-ray diffraction, the microstructure through scanning electron microscopy, and the ha...

  • Article
  • Open Access
8 Citations
3,179 Views
14 Pages

Effects of Recrystallization on Tensile Anisotropic Properties for IN738LC Fabricated by Laser Powder Bed Fusion

  • Shinya Hibino,
  • Kazushige Fujimitsu,
  • Makoto Azuma,
  • Takuya Ishimoto and
  • Takayoshi Nakano

15 June 2022

This study demonstrates the effects of recrystallization on tensile properties and the anisotropy of IN738LC, a typical γ’ precipitation-strengthened alloy, at both room and high temperatures via the laser powder bed fusion process. The n...

  • Article
  • Open Access
3 Citations
2,322 Views
18 Pages

New Equipment and Method for Refining the Solidified Grain Structure

  • Arnold Rónaföldi,
  • Zsolt Veres,
  • Mária Svéda and
  • András Roósz

12 April 2022

The mechanical properties of solidified alloys strongly depend on the grain size. In many practical cases at the given solidification parameters (temperature gradient and solid/liquid interface velocity), the solidified microstructure is columnar, me...

  • Article
  • Open Access
2 Citations
1,772 Views
13 Pages

On the Applicability of Modified Water-Based Yttria-Stabilized Zirconia Suspensions to Produce Plasma-Sprayed Columnar Coatings

  • Amirhossein Yaghtin,
  • Maryam Yaghtin,
  • Pooria Najafisayar,
  • Zhaolin Tang and
  • Tom Troczynski

28 July 2023

In this paper, the applicability of the modified water-based yttria-stabilized zirconia (YSZ) suspensions, including different dispersants, to produce plasma-sprayed coatings with a “columnar microstructure” is investigated. The effects o...

  • Article
  • Open Access
4 Citations
2,808 Views
12 Pages

28 March 2023

Hybrid manufacturing of titanium alloys by investment casting and laser additive manufacturing (LAM) combines the advantages of both techniques and can further reduce the cost. In this study, microstructure evolution in the bonding zone and tensile p...

  • Article
  • Open Access
8 Citations
2,143 Views
14 Pages

19 October 2023

An electromagnetic field-assisted (EMF-assisted) laser cladding technique was used to prepare Norem02 iron-based cemented carbide coatings on 304 stainless steels. The coatings then were characterized in terms of their microstructure, microhardness,...

  • Article
  • Open Access
10 Citations
3,999 Views
12 Pages

The Microstructures and Mechanical Properties of a Welded Ni-Based Hastelloy X Superalloy

  • Yuan Liu,
  • Qingqing Ding,
  • Xiao Wei,
  • Yuefei Zhang,
  • Ze Zhang and
  • Hongbin Bei

21 September 2022

The Hastelloy X superalloy is a widely used solid-solution Ni-based sheet alloy for gas turbines, aero-engine combustion chambers, and other hot-end components. To investigate the effect of microstructure, especially grain size, on its weldability, H...

  • Article
  • Open Access
36 Citations
7,124 Views
12 Pages

23 April 2018

Oscillating laser beam welding for Al 6014 alloy was performed using a single mode fiber laser and two-axis scanner system. Its effect on the microstructural evolution of the fusion zone was investigated. To evaluate the influence of oscillation para...

  • Article
  • Open Access
5 Citations
3,804 Views
16 Pages

2 October 2019

Aluminum oxide (Al2O3) powder can be added to typical cobalt-chromium (CoCr) alloy powders. In the present study, we successfully prepared alloyed samples of various powder ratios by laser cladding and analyzed their microstructure and carbide struct...

  • Article
  • Open Access
6 Citations
3,311 Views
16 Pages

Cross-Scale Simulation Research on the Macro/Microstructure of TC4 Alloy Wire Laser Additive Manufacturing

  • Yongbiao Wang,
  • Cong Chen,
  • Xintian Liu,
  • Jiaxin Wang,
  • Yang Zhang,
  • Weimin Long,
  • Shaokang Guan and
  • Liming Peng

28 May 2022

A cross-scale model of macro-micro coupling is established for the wire laser additive manufacturing process of the TC4 titanium alloy. The model reproduces the dynamic evolution process of the molten pool shape, reveals the temperature change law in...

  • Article
  • Open Access
9 Citations
5,618 Views
21 Pages

7 December 2020

A phase-field model was applied to study CET (columnar-to-equiaxed transition) during laser welding of an Al-Cu model alloy. A parametric study was performed to investigate the effects of nucleation undercooling for the equiaxed grains, nucleation de...

  • Article
  • Open Access
63 Citations
8,008 Views
11 Pages

Effect of Molten Pool Size on Microstructure and Tensile Properties of Wire Arc Additive Manufacturing of Ti-6Al-4V Alloy

  • Qianru Wu,
  • Jiping Lu,
  • Changmeng Liu,
  • Hongli Fan,
  • Xuezhi Shi,
  • Jie Fu and
  • Shuyuan Ma

4 July 2017

Wire arc additive manufacturing (WAAM) technique is a cost-competitive and efficient technology to produce large structure components in industry domains. Mechanical properties are mainly dominated by the microstructure of the components, which is de...

  • Letter
  • Open Access
40 Citations
8,893 Views
7 Pages

Bottom–Up Electrodeposition of Large-Scale Nanotwinned Copper within 3D Through Silicon Via

  • Fu-Long Sun,
  • Zhi-Quan Liu,
  • Cai-Fu Li,
  • Qing-Sheng Zhu,
  • Hao Zhang and
  • Katsuaki Suganuma

23 February 2018

This paper is the first to report a large-scale directcurrent electrodeposition of columnar nanotwinned copper within through silicon via (TSV) with a high aspect ratio (~4). With this newly developed technique, void-free nanotwinned copper array cou...

  • Article
  • Open Access
32 Citations
5,003 Views
15 Pages

23 April 2019

With the development of modern medical implants, there are significantly increasing demands for personalized prosthesis. Corrosion-resistance and dense cobalt alloy specimens have been successfully fabricated by laser metal deposition. The relationsh...

  • Article
  • Open Access
17 Citations
4,000 Views
16 Pages

Growth Mechanisms and the Effects of Deposition Parameters on the Structure and Properties of High Entropy Film by Magnetron Sputtering

  • Yanxia Liang,
  • Peipei Wang,
  • Yufei Wang,
  • Yijia Dai,
  • Zhaoyi Hu,
  • Denis E. Tranca,
  • Radu Hristu,
  • Stefan G. Stanciu,
  • Antonela Toma and
  • Engang Fu
  • + 2 authors

17 September 2019

Despite intense research on high entropy films, the mechanism of film growth and the influence of key factors remain incompletely understood. In this study, high entropy films consisting of five elements (FeCoNiCrAl) with columnar and nanometer-scale...

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