Textiles

Multifunctional composites and smart textiles are an important advancement in material science, offering a variety of capabilities that extend well beyond traditional structural functions. These advanced materials are poised to revolutionize applications across a wide range of industries, including aerospace, healthcare, military, and consumer electronics, by embedding functionalities such as structural health monitoring, signal transmission, power transfer, self-healing, and environmental sensing. This review, which draws on insights from various disciplines, including material science, engineering, and technology, explores the manufacturing techniques employed in creating multifunctional composites, focusing on modifying textiles to incorporate conductive fibers, sensors, and functional coatings. The various multifunctional capabilities that result from these modifications and manufacturing techniques are examined in detail, including structural health monitoring, power conduction, power transfer, wireless communication, power storage, energy harvesting, and data transfer. The outlook and potential for future developments are also surveyed, emphasizing the need for improved durability, scalability, and energy efficiency. Key challenges are identified, such as ensuring material compatibility, optimizing fabrication techniques, achieving reliable performance under diverse conditions, and modeling multifunctional systems. By addressing these challenges through ongoing research and further innovation, we can significantly enhance the performance and utility of systems, driving advancements in technology and improving quality of life. Full article

Textiles are composed of different types of fibers; thus, different processes for end-of-life recovery are currently applied. After collection, a prior sorting process is essential to classify the textiles and assess their quality in order to ensure that the best available technology is selected, with mechanical recycling being the most widespread and mature. Nevertheless, it still has important limitations as it is not suitable for the treatment of all fibers, especially those of non-organic origin and blends. On the other hand, chemical recycling appears to be a necessary technology to valorize the fibers that cannot be reused or mechanically recycled and to avoid landfilling. This article aims to provide an overview of the available technologies in the field of textile waste recycling, including collection, pretreatment, and mechanical and chemical recycling processes. Each technology is described identifying pros and cons, and a techno-economical assessment is presented including technology readiness levels (TRLs), investments, and costs. European and Spanish regulations and policies on textile waste are analyzed to identify the trends and directions the sector is moving towards. Full article

The increasing demand for environmental and sustainable materials has motivated efforts to fabricate biocomposites as alternatives to conventional synthetic fiber composites. However, biocomposite materials have some drawbacks such as poor mechanical resistance, fiber/matrix incompatibility, low thermal resistance and high moisture absorption. Extensive research has been conducted to address these challenges, in terms of the sustainable production, serviceability, reliability and properties of these novel biocomposites. Silk fibers have excellent biocompatibility and biodegradability along with moderate mechanical properties, while flax fibers have a high specific strength and modulus. The combination of the silk fiber with moderate modulus and stiffness with flax fibers with high specific strength and modulus allows the modulation of the properties of silk using the intra- and inter-hybridization of both fibers. In this study, silk and flax fibers are combined in different arrangements, totaling eight different composites; the quasi-static mechanical properties and dynamic mechanical thermal analysis are discussed, focusing on the structure versus relationship properties, with the aim of corroborating the freely available data from literature. The main findings indicated that the synergic effect of the flax fiber and silk fiber leads to a tailormade composite with a low cost and high performance. Full article

Electronic textiles (e-textiles) merge textiles and electronics to monitor physiological and environmental changes. Innovations in textile functionalities and diverse applications have propelled e-textiles’ popularity. However, challenges like connection with external devices for signal processing and reliable interconnections between flexible textiles and rigid electronic circuits persist. Wearable connectors enable the effective communication of e-textiles with external devices. Factors such as electrical functionality and mechanical durability along with textile compatibility are crucial for their performance. Merging the rigid connectors on the flexible textiles requires conductive and flexible interconnects that can bridge this gap between soft and hard components. This work focuses on designing two-part detachable mechanical snap connectors for e-textiles. The textile side connectors are attached to the data transmission cables within the textiles using three interconnection techniques—conductive epoxy, conductive stitches, and soldering. Three types of connectors were developed that require three detaching or unmating forces (low, medium, and high). All connectors were subjected to 5000 mating–unmating cycles to evaluate their mechanical durability and electrical performance. Connectors with low and medium unmating forces exhibited a stable performance, while those with high unmating forces failed due to wear and tear. Conductive stitches maintained better conductance as compared to conductive epoxy and soldering methods. Full article

Due to the continuous optimization of cutting plans, the cotton scrap size resulting from the cutting of components for clothing production (post-industrial residues) is often considered insufficient to obtain fibres with the proper length to produce a new yarn through mechanical recycling processes; so it is important to search for other applications for these wastes. In this context, small pieces of cotton were submitted to a shredding process to obtain recycled fibres. Cotton small pieces and recycled fibres were then submitted to a refining process to achieve refined fibres. Using these materials alone and in blends with refined and unrefined bleached eucalyptus kraft pulp (BEKP), wet-laid nonwovens were developed and characterized. An analysis of the results revealed that the replacement of unrefined BEKP by 70% cotton waste fibres in wet-laid nonwovens, reducing the use of virgin raw material, enhances the structures’ mechanical properties by 80% and 14%, for small pieces or recycled fibres, respectively. Additionally, refining small pieces of cotton seems to be more promising than refining recycled fibres, because less steps are required to obtain wet-laid nonwovens with better mechanical properties. These results highlight the potential of this approach to be explored further for different products and end applications. Full article

With the substantial growth of the smart textiles market, electrical properties are becoming a basic requirement for most of the advanced textiles used in the development of wearable solutions and other textile-based smart applications. Depending on the textile substrate, the test method to determine the electrical properties can be different. Unlike smart fibers and yarns, the characterization of the electrical properties of fabrics cannot be tested between two connection points because the result would not represent the behavior of the entire fabric, so the electrical properties must be related to an area. The parameters used to characterize the electrical properties of the fabrics include resistance, resistivity, and conductivity. Although all of them can be used to indicate electrical performance, there are significant differences between them and different methods available for their determination, whose suitability will depend on the function and the textile substrate. This paper revises the main parameters used to characterize the electrical properties of conductive fabrics and summarizes the most common methods used to test them. It also discusses the suitability of each method according to several intervening factors, such as the type of conductive fabric (intrinsically or extrinsically conductive), its conductivity range, other fabric parameters, or the final intended application. For intrinsically conductive woven fabrics, all the methods are suitable, but depending on the requirements of conductivity accuracy, the contact resistance from the measuring system should be determined. For intrinsically conductive knitted fabrics, two-point probe, Van der Pauw, and eddy current methods are the most suitable. And for intrinsically conductive nonwoven fabrics, two-point probe and four-point probe methods are the most appropriate. In the case of extrinsically conductive fabrics, the applied method should depend on the substrate and the properties of the conductive layer. Full article

The goal of this study was to investigate the influence of structural and constructional parameters of 3D fabric on two of the most significant properties of fabrics for thermal protection—resistance to radiation heat and thermophysiological properties. Today’s textile materials provide high thermal protection, but they display poor thermophysiological properties in extreme conditions. Six samples of 3D fabrics were developed using a laboratory weaving machine. The examined samples were made of identical warp, with a total of three different weft densities, and were woven in two different weaves. The conditions of the weaving process and construction were the same. EN ISO 6942:2022 and EN ISO 11092:2014 methods were used to determine the resistance of the samples to thermal radiation and thermophysiological properties. The results showed that the samples that contained folds in their structure with a larger volume of “trapped” air had better thermophysiological properties and better resistance to thermal radiation. The volume of air contained in the 3D structure was used as a thermal insulator and it did not have a negative effect on the thermophysiological properties. The described structure enabled the 3D fabric to have an optimal ratio of thermal protection and comfort, which is of crucial importance for fabrics used to make thermal protective clothing. Full article

Printed textile-based flexible batteries are gaining attention in several applications, but they are becoming more relevant to the health care industry in terms of realizing wearable and skin-conformable electronic devices. A flexible battery must ideally be deformable along multiple directions. In this work, with an aim to develop a fully printed omnidirectional deformable battery, we report the fabrication process of a novel single-polymer-based flexible non-rechargeable planar Ag₂O-Zn battery on a textile substrate using the stencil printing method. Except for the electrolyte, all the components of the battery, including the current collectors, the anode, the cathode, and the separator membrane, are fabricated using a single polymer, namely styrene–ethylene–butylene–styrene (SEBS). To fabricate the SEBS separator, we introduce the solvent evaporation-induced phase separation (SEIPS) process. In the SEIPS method, toluene and dimethyl sulfoxide (DMSO) are selected as the solvent–nonsolvent pair. The SEBS: toluene: DMSO system with a wt% ratio of 6:85:9 showed improved performance regarding the OCV tests. A polyacrylic acid (PAA)-based alkaline polymer gel is used as an electrolyte. The demonstrated process is simple, and, with suitable modifications, it should find its use in the development of digitally printed alkaline batteries. Full article

Though the transition from disposable to reusable surgical gowns holds substantial promise, successful implementation faces challenges. This study investigated tactile and thermophysiological comfort in surgical reusable gowns, comparing them with their disposable counterparts. Parameters such as surface roughness, compression, heat flux, and material rigidity were tested using a Fabric Touch Tester. Additionally, the water vapour permeability and static charge of the gowns were assessed. Thermophysiological comfort of the gowns was evaluated by measuring the temperature and relative humidity (RH) on test subjects during wear trials where they were engaged in an activity that mimics a surgeon’s performance. Skin temperature was monitored using iButton sensors and a thermal camera, and the impact on heart rate during the task was analysed. Following each test, participants provided subjective feedback through a questionnaire. The results indicated that reusable gowns boasted a smoother texture, translating to reduced friction on the skin and better heat transfer compared to the disposable fabrics, as indicated using FTT. They also exhibited higher water vapour permeability compared to their disposable counterparts. The wear trials revealed minimal differences in comfort between disposable and reusable gowns. While performing the activity, an increase in body temperature led to decreased RH, yet this rise did not adversely affect subject comfort, as validated using heart rate and questionnaire survey data. From a comfort point of view, switching from disposable to reusable gowns would not have drawbacks, meaning hospitals should be able to switch provided logistics and costs can be managed. Full article

Electronic textiles (E-textiles) have experienced an increase in interest in recent years leading to a variety of new concepts emerging in the field. Despite these technical innovations, there is limited literature relating to the testing of E-textiles for some of the fundamental properties linked to wearer comfort. As such, this research investigates four fundamental properties of E-textiles: air permeability, drape, heat transfer, and moisture transfer. Three different types of E-textiles were explored: an embroidered electrode, a knitted electrode, and a knitted structure with an embedded electronic yarn. All of the E-textiles utilized the same base knitted fabric structure to facilitate a comparative study. The study used established textile testing practices to evaluate the E-textiles to ascertain the suitability of these standards for these materials. The study provides a useful point of reference to those working in the field and highlights some limitations of existing textile testing methodologies when applied to E-textiles. Full article

This study explores previous research efforts concerning prediction models related to the textile and polymer industry, especially garment seam strength, emphasizing critical parameters such as stitch density, fabric GSM, thread type, thread count, stitch classes, and seam types. These parameters play a pivotal role in determining the durability and overall quality of denim jeans based on cellulosic polymer. A significant focus is dedicated to the mathematical computational models employed for predicting seam strength in five-pocket denim jeans. Herein, the discussion poses the application of AI for manufacturing industries, especially for textile and clothing sectors, and highlights the importance of using a machine learning prediction model for sewing thread consumption, seam strength analysis, and seam performance analysis. Therefore, the authors suggest the significant importance of the machine learning prediction model, as future trends anticipate advancements in AI-driven methodologies, potentially leading to high-profile predictions and superior manufacturing processes. The authors also describe the limitation of AI and address a comprehensive model of risk outlines of AI in the manufacturing-based industries, especially the garments industry. Put simply, this review serves as a bridge between the realms of AI, mathematics, and textile engineering, providing a clear understanding of how artificial-neural-network-based models will be shaping the future of seam strength prediction in the denim manufacturing landscape. This type of evolution, based on ANN, will support and enhance the accuracy and efficiency of seam strength predictions by allowing models to discern intricate patterns and relationships within vast and diverse datasets. Full article

Hemp fibers derived from Cannabis sativa L. have experienced a resurgence in popularity over the past few decades, establishing themselves as one of the most sought-after fibers. This article delves into the intricacies of the hemp production chain, offering a comprehensive understanding from field to fiber. Key aspects covered include the botany of hemp, cultivation requirements, the impact of various factors on plant growth, the harvesting process, different methods of fiber extraction, fibers properties, and suitable spinning processes. Recent studies of hemp’s Life Cycle Assessment are explored, shedding light on how it compares to other sustainable crops and providing insights into the true sustainability of hemp, substantiated by numerical data. The article also addresses challenges encountered throughout the hemp production chain and speculates on future directions that may unfold in the coming years. The overall goal of this study is to provide a knowledge base encompassing every facet of hemp fiber production. It elucidates how different technological approaches and the technical properties of fibers play pivotal roles in determining their ultimate applications. By offering a comprehensive overview, this article contributes to the broader understanding of hemp as a valuable and sustainable resource in the textile industry. Full article

Natural dyes offer a bio-based opportunity to support the attractive coloration of textile fabrics made from natural fibers like cotton, wool, hemp, and many other textile materials. They can be part of a strategy to realize fully bio-based textiles and clothing materials. In line with this statement, the following study investigates the use of wood extracts for dyeing cotton fabrics. Specifically, extract powders of logwood (Haematoxylon campechianum L.), brazilwood (Caesalpinia spp.), and quebracho wood (Schinopsis lorentzii) are used. The aim of the study is to evaluate which colorations can be obtained by the application of those wood extracts and what fastness properties are reached. For this, different modified process parameters and mordants are evaluated. The dyeing process is modified using different mordants based on iron and aluminum salts. These mordants are applied in pre-, meta-, or post-mordant procedures. The color and fastness properties of prepared textile samples are determined by spectroscopic measurements, color measurements, washing procedures, and a Xenotest for measuring the light fastness. Ultimately, it is shown that a broad range of colorations can be realized through different combinations of wood extracts and mordanting procedures. Notably, stronger color depths are reached with pre- and meta-mordanting compared to post-mordanting. Good wash fastness is obtained for some color shades. However, with post-mordanting, better wash fastness can be achieved. The light fastness of the realized samples is only moderate to low. In conclusion, it can be stated that dyes from wood extracts are excellent materials to dye natural fibers if they are combined with the right mordanting agent in pre- or meta-mordanting procedures. The present study is therefore a good proof-of-concept for the realization of fully bio-based colored textile materials. Full article

There has been an interest in understanding the relationship between textile cotton fiber strength (or tenacity) and structure for better fiber quality measurement and enhancement. This study utilized coupled Stelometer and high volume instrument (HVI) measurements with attenuated total reflection Fourier transform infrared spectroscopy methods to relate fiber strength and associated properties (Stelometer elongation and HVI micronaire) with structure properties on six Upland (as A, B, C, D, E, and F) and one Pima cultivar. Although Stelometer tenacity agreed with HVI strength in general, the Upland D cultivar (immature) was observed to show the lowest HVI strength value, while the Upland F cultivar (larger infrared crystallinity index) was found to possess the smallest Stelometer tenacity value. A few strong and significant correlations were noted, for example, between infrared crystallinity and Stelometer elongation for the Upland A fibers, between infrared maturity and Stelometer tenacity for the Upland C fibers, and between infrared maturity and HVI strength for the Upland D fibers. Furthermore, there were apparent distinctions in regressions and statistics of examined correlations between each Upland cultivar and their combined fiber set, addressing the challenge of understanding the unique response between fiber physical and structure properties from different measurements even within one cotton cultivar. Full article

Wastewater contaminated with dyes from the textile industry has been at the forefront in the last few decades, thus, it is imperative to find treatment methods that are safe and efficient. In this study, C. benghalensis plant extracts were used to synthesise by mass 20 mg/80 mg zinc oxide–carbon spheres (20/80 ZnO–CSs) nanocomposites, and the incorporation of the nanocomposites with 1% silver (1% Ag–ZnO–CSs) and 1% gold (1% Au–ZnO–CSs) was conducted. The impact of Ag and Au dopants on the morphological, optical, and photocatalytic properties of these nanocomposites in comparison to 20/80 ZnO–CSs was investigated. TEM, XRD, UV-vis, FTIR, TGA, and BET revealed various properties for these nanocomposites. TEM analysis revealed spherical particles with size distributions of 40–80 nm, 50–200 nm, and 50–250 nm for 1% Ag–ZnO–CSs, 1% Au–ZnO–CSs, and 20/80 ZnO–CSs, respectively. XRD data showed peaks corresponding to Ag, Au, ZnO, and CSs in all nanocomposites. TGA analysis reported a highly thermally stable material in ZnO-CS. The photocatalytic testing showed the 1% Au–ZnO–CSs to be the most efficient catalyst with a 98% degradation for MB textile dye. Moreover, 1% Au–ZnO–CSs also exhibited high degradation percentages for various pharmaceuticals. The material could not be reused and the trapping studies demonstrated that both OH• radicals and the e⁻ play a crucial role in the degradation of the MB. The photocatalyst in this study demonstrated effectiveness and high flexibility in degrading diverse contaminants. Full article

Textile-based electronics represents a key technology for the development of wearable devices. Light-emitting textiles based on OLED architecture are particularly promising due to their intrinsic flexibility and possibility to be fabricated on large areas using scalable processes. Fabric planarization is one of the most critical issues in their fabrication. Here we report a fast, simple, and industrially scalable planarization method based on the transfer of surface morphological properties from silicon to fabric. A liquid resin is used as a planarization layer, and by exploiting the low roughness of a ‘guide substrate’ it is possible to replicate the smooth and uniform surface from the silicon to the planarization layer. The result is a fabric with a flat and homogeneous polymer layer on its surface, suitable for OLED fabrication. In particular, the effect of resin viscosity on the surface morphology was evaluated to obtain the best planarization layer. The best device shows high luminance and current efficiency values, even after 1000 bending cycles. We also explored the possibility of tuning the color emitted by the device by using a fluorescent fabric as a down-converting layer. Thanks to this approach, it is in principle possible to achieve white emission from a very simple device architecture. Full article

Textiles are used for many different applications and require a variety of properties. Wet functionalization improve textiles’ properties, such as hydrophilicity or antimicrobial activity. Chitosan is a bio-based polymer widely investigated in the textile industry for this purpose. A weaving comprising a cotton/polyester mix and a pure-polyester weaving was functionalized with different concentrations of chitosan to determine the most robust method for chitosan detection in both cotton- and polyester-containing materials. Additionally, mixtures of chitosan with 3-glycidyloxypropyltriethoxy silane (GLYEO) or 3-aminopropyltriethoxy silane (AMEO) were applied in a one-step or two-step procedure on the same fabrics. Scanning electron microscopy (SEM) combined with energy-dispersive X-ray spectroscopy (EDS) and dyeing with Remazol Brilliant Red F3B demonstrated the presence of chitosan and silanes on the textiles’ surfaces. While non-functionalized textiles were not stained, the dependency of the dyeing depths on the chitosan concentrations enabled us to infer the efficacy of the very short processing time and a mild dyeing temperature. The one-step application of AMEO and chitosan resulted in the highest presence of silicon on the textile and the greatest color intensity. The functionalization with GLYEO reduced the water sink-in time of polyester, while chitosan-containing solutions increased the hydrophobicity of the material. Washing experiments demonstrated the increasing hydrophilicity of the cotton/polyester samples, independent of the type of functionalization. These experiments show that chitosan-containing recipes can be used as part of a useful method, and the type of functionalization can be used to adjust the hydrophilic properties of polyester and cotton/polyester textiles. Via this first step, in the future, new combinations of bio-based polymers with inorganic binder systems can be developed, ultimately leading to sustainable antimicrobial materials with modified hydrophilic properties. Full article

The electrokinetic properties of materials give useful insight into the behavior of surfaces in contact with liquids and other compounds and their quantification is a powerful tool to predict their behavior during further processing and application, especially in textile materials. In this work, we perform a comparative analysis of influence of the two most common selective oxidative protocols for viscose (regenerated cellulose) fabrics on subsequent functionalization with chitosan, and cellulose fabrics’ electrokinetic properties, zeta potential in a pH range of approx. 3–10, and isoelectric point (IEP). For oxidation before deposition of chitosan, sodium periodate and 2,2,6,6-tetramethylpiperidine-1-oxy radical (TEMPO) were used. The content of functional groups in oxidized cellulose fabric (carboxyl and carbonyl groups) was determined by titration methods, while amino functional groups’ availability in samples with chitosan was determined using the CI acid orange 7 dye absorption method. This study reveals that the periodate oxidation (PO) of cellulose is more effective for binding chitosan onto material, which gave rise to higher availability of amino groups onto cellulose/chitosan material, which also influenced the shift in zeta potential curve towards positive values at a pH below 5. Analysis of a relationship between zeta potential increase at pH 4.4 and amino groups’ amount measured using absorption of CI acid orange 7 dye at pH 4.4 revealed dependency that can be fitted linearly or exponentially, with the latter providing the better fit (R² = 0.75). Full article