Textiles

Natural dyes are attracting increasing attention owing to their environmental compatibility and safety profile, particularly in contrast to synthetic dyes, which may contain hazardous compounds posing risks to human health and ecosystems. In this study, crude phycocyanin extract from the cyanobacterium Limnothrix planctonica (KU.B3) was evaluated as a natural blue color for textile screen printing. The investigation encompassed the optimization of curing temperatures and assessment of colorfastness under simulated-use conditions, including washfastness, lightfastness, and rubfastness. The results indicated that a curing temperature of 110 °C represented the practical upper limit for maintaining phycocyanin chromophore stability during the screen printing process. Among the additive compound evaluated, copper sulfate conferred the greatest resistance to UV-induced fading; the compound-treated fabric retained a K/S value of 0.83 ± 0.03 following 5 h of UV exposure, representing a decline of approximately 16% compared with approximately 25% in the untreated control. However, washfastness was poor across all treatment conditions (grey scale score 1), indicating that under the binder system investigated in this study phycocyanin may be more suitable for decorative rather than washable textile applications. Full article

Efficient adsorbents and nanozyme-like materials are of growing importance in environmental technologies. Here, we report a simple and potentially scalable approach for the immobilization of biochars onto nonwoven acrylic textiles, yielding composite materials with good retention of immobilized biochar during aqueous treatment and combined adsorption and peroxidase-like activities. The structure of native and biochar-modified textiles was characterized by scanning electron microscopy and small-angle X-ray scattering, confirming the presence of biochar particles on fiber surfaces and within the inter-fiber space, as well as nanoscale structural changes induced by biochar incorporation. Textile-bound biochars exhibited peroxidase-like activity toward N,N-diethyl-p-phenylenediamine in the presence of hydrogen peroxide and enabled effective decolorization of methylene blue. Adsorption alone resulted in 61% dye removal after 240 min, while the combined adsorption-catalytic process achieved 74% decolorization. Modification of the textile-bound biochar with copper ions further enhanced the peroxidase-like activity, increasing dye removal to 85% under identical conditions. The optional incorporation of a magnetic iron wire allows facile magnetic handling of the composite. Owing to its low cost, simplicity of preparation, and dual functionality, the textile-bound biochar composite represents a promising proof-of-concept platform that may warrant further development for dye removal and related environmental applications. Full article

The ongoing concern about advanced healthcare systems drives the development of highly functional medical textile products. However, despite rapid growth in fiber-based healthcare products, a comprehensive understanding of the relation between fiber and product properties remains limited. This review paper discusses the various fibers used in medical textiles, their classifications, applications, and properties. The existing pre-pandemic studies showed a narrow focus on classifications and applications. Therefore, in this review paper, very recent studies (post-pandemic) were analyzed, focusing on different physical, mechanical, biological, and chemical properties necessary for healthcare applications. The adoption of international standards for assessing these properties has enhanced the products’ global acceptance. Moreover, this paper explores recent innovations and challenges, indicating the future possibilities of medical textiles. The study summarizes a coalition between textiles and medical science to create a new field, Tex-Medical Engineering. Full article

Quality inspection is a fundamental pillar of textile manufacturing, as garment defects directly affect customer satisfaction, production efficiency, and overall brand reputation. In this context, automated inspection systems have become essential for ensuring consistent product quality and reducing reliance on manual inspection, which is often labor-intensive, inconsistent, and susceptible to human error. With the emergence of industry 4.0 and the increasing adoption of automation and smart manufacturing technologies in the textile sector, the demand for intelligent and automated quality inspection systems has significantly increased. Recent advances in deep learning and computer vision have opened new opportunities for precise and real-time identification of sewing defects. This study proposes a YOLOv11-based framework for detecting critical defects such as crooked seams and skipped stitches, aiming to enhance accuracy, speed, and reliability in garment inspection. The experimental results demonstrate the potential of the proposed method to significantly improve quality assurance processes within modern apparel manufacturing environments. Full article

The release of microplastic fibers from synthetic textiles during domestic laundering is a major contributor to aquatic pollution. Nanomaterial-based surface treatments have recently emerged as a potential route for minimizing microfiber shedding. This study investigates the use, for the first time, of metal oxide nanoparticles (TiO₂, ZnO, MgO) functionalized with fatty acids (oleic acid (OA) and stearic acid (SA)) as microfiber-retaining agents. The nanoparticles were modified via a simple adsorption process at room temperature, monitored by zeta potential analysis, and confirmed by DSC-TG and FTIR-ATR analysis. When applied to polyester fabrics during simulated washing cycles, the hydrophobicity of the polyester surface coated with functionalized nanoparticles was assessed via contact angle measurements, and the effect on microfiber shedding was evaluated by the filtration of wastewater and by weighing the mass of fibers retained in the filters. ZnO and MgO nanoparticles treated with stearic and oleic acid demonstrated a significant reduction in fiber shedding compared to commercial laundry detergent (approximately 46–70%). In contrast, fatty acid adsorption onto TiO₂ was less efficient (reduction in microfiber release ~23%), and the TiO₂-based systems showed limited improvement in microfiber shedding, possibly due to insufficient hydrophobic interaction. These results demonstrate that fatty acid functionalization of low-cost inorganic nanoparticles is a promising strategy for mitigating microfiber pollution in laundry effluents. Full article

The growing emphasis on sustainability in fashion and textile systems has renewed interest in natural dyes as both ecological colorants and expressive design tools. This study investigates a design-oriented approach to sustainable screen-printing by combining plant-based dyestuffs with conceptual pattern development and scientific performance analysis. It assumes that natural dyes can function not only as environmentally responsible alternatives to synthetic colorants but also as active design materials within contemporary textile printing. Accordingly, the study asks how dye type and fiber type influence color performance, fastness behavior, and fiber–dye interaction in screen-printed natural fabrics. Natural dyes derived from Rubia cordifolia (Rubia^®), Punica granatum peel (Mallow^®), and Morus alba leaves (Leafy Green^®) were applied to 100% cotton, linen, and silk fabrics through an environmentally responsible screen-printing process. A garlic-inspired motif was developed to support the study’s visual and conceptual framework by representing circularity, low-impact agriculture, and cultural sustainability. Colorimetric properties (L*, a*, b*, K/S, ΔE) were measured by spectrophotometric analysis, while washing and rubbing fastness were evaluated according to international standards. FTIR spectroscopy was used to examine fiber–dye interaction mechanisms, and statistical significance was tested through two-way ANOVA. The findings show that fabric type is the dominant factor affecting color performance, with cotton exhibiting the highest color strength due to its cellulose-rich and hydroxyl-dense structure. Rubia^® produced the darkest and most saturated tones, whereas Mallow^® yielded lighter pastel-like shades. FTIR results indicated that dye fixation occurred primarily through non-covalent interactions, explaining the balance between aesthetic richness and moderate fastness. The study offers a replicable model for environmentally responsible, design-oriented textile production that integrates material innovation with cultural and visual narratives. Full article

With the increasing generation of textile waste, efficient chemical recycling methods are urgently needed. This study evaluates a hydrochloric acid-based process for recycling polycotton textiles (polyester/cotton blends), in which cotton is selectively hydrolyzed and converted into 5-(chloromethyl)furfural (CMF), while polyester is recovered. The impact of common non-polycotton fiber contaminants on process performance and product quality was systematically assessed. Cellulose-based fibers did not hinder the process and are suitable for CMF production, while most synthetic fibers were effectively removed without affecting the CMF yield. In contrast, animal fibers reduced the CMF yield and complicated acid recovery, indicating they should be avoided in the feedstocks. Additionally, polyacrylonitrile and wool persisted in the solid fraction, contaminating the recovered polyester and lowering its value. To improve process robustness and product quality, intermediate filtration and extended hydrolysis time are recommended. These findings highlight critical feedstock requirements and operational adjustments for scalable polycotton recycling. Full article

Functionalized wet-laid nonwovens were developed from recycled cotton fibres, including spinning process residues (SPRs) and cotton fabric scraps (CFSs), blended with refined bleached eucalyptus kraft pulp (BEKP), demonstrating the valorisation of textile waste into high-performance materials. A two-step surface functionalisation strategy was applied, combining spray deposition of a polyamide-amine wet-strength resin with padding using carnauba wax, polyurethane dispersion and their combination. SEM and ATR-FTIR analyses confirmed successful functionalization of the cellulosic nonwovens without affecting their structure. The surface modification induced a hydrophilic-to-hydrophobic transition, with SPR-based nonwovens showing higher contact angles (>130°), lower water uptake and slower liquid penetration. The applied functionalization strategies suppressed liquid strike-through (STT) across both nonwovens’ formulations. Mechanical performance was also enhanced. SPR-based nonwovens modified with the combined agents showed increases of 59% and 90% to 30/70% SPR/BEKP and 70/30% SPR/BEKP, respectively, while CFS-based nonwovens exhibited increases of 148% and 207% for the same formulations. Wet strength was noticeably improved, exceeding instrumental limits in SPR systems functionalized with polyurethane dispersion alone as well as with the combined agents. Therefore, this functionalization strategy effectively overcomes the intrinsic hydrophilicity and wet weakness of cellulosic nonwovens, enabling to be applied in packaging, household and other technical applications, while promoting the circular economy. Full article

Various models exist for predicting the sound absorption coefficient of porous materials, including the capillary model within the Rayleigh model. However, many of these models require an acoustic parameter known as ventilation resistance, which is difficult to determine theoretically for fibrous materials such as wool. This study theoretically estimated the sound absorption coefficient of glass wool using computed tomography (CT) images. Voids within the glass wool were approximated as clearances in two parallel planes. Sound absorption characteristics were theoretically estimated by determining the propagation constant and characteristic impedance within these voids. Furthermore, the theoretical analysis accounted for the tortuosity of the material. During CT image processing, corrections were applied to approximate the actual fiber surface area by accounting for the fiber inclination relative to the direction of sound wave incidence. This correction was determined by approximating the fiber cross-section visible in the CT image as an ellipse and using the resulting ellipticity. A two-microphone impedance measurement tube was used to measure the normal incident sound absorption coefficient. The proposed method provides fundamental insights into the model-based development of sound-absorbing materials and is expected to contribute to cost reduction by eliminating the need for conventional air permeability tests. Full article

This research presents bacterial cellulose (BC) filaments knitted from agro-industrial by-products. The fermentation media came from pressed fruit (beetroot, ginger, grape), vegetable beverages, bagasse with different concentrations (1/2.5, 1/5, 1/7.5, and 1/10), and a control medium with unrefined sugar from sugarcane or panela. The BC filaments were obtained from a mixed culture of bacteria and yeast (SCOBY); functionalized using NaOH purification treatment and glycerol plasticizer; untwisted and twisted with 1-, 2-, and 4-ply; and characterized physically and mechanically by weight, diameter, tensile strength, Young’s modulus, and elongation. The untwisted and 2-ply twisted BC filaments from the fruit medium 1/2.5 showed tensile strength of 272 MPa and 155 MPa, respectively. Finally, control panela filaments with 1-, 2-, and 4-ply and fruit filaments with 2- and 4-ply were knitted in wet states. This research demonstrates the use of by-products to produce BC filaments with knitting properties for textile applications. Full article

Online apparel size recommendation remains difficult because consumers cannot physically assess garment fit before purchase. It is a multi-dimensional fit evaluation problem, particularly for complex garments such as jackets, where multiple body areas jointly influence perceived fit. Existing methods often rely on limited anthropometric measures, heuristic rules, or behavioral data, restricting both accuracy and interpretability. To address this issue, this study proposes an interpretable multi-dimensional fit evaluation framework based on garment ease theory. The framework defines ideal ease as the target fit condition and quantifies deviations through a segment-based weighting mechanism. Section-level mappings between body and garment measurements are established, and differentiated penalties are assigned according to the semantic fit interval of each body area. Section-specific evaluations are aggregated into an overall fit score (OFS) for candidate size ranking and Top-K recommendation, while also providing detailed fit feedback. Experiments involving 270 female participants and two jacket styles show high recommendation accuracy, achieving Top-3 accuracies of 99.6% for the regular-fit jacket and 98.9% for the tight-fit jacket. Compared with traditional heuristic methods, the proposed approach demonstrates clear advantages in both performance and interpretability, offering a practical solution that balances accuracy, transparency, and deployability. Full article

In this study, we investigate the optimization of ring spinning parameters affecting key yarn quality characteristics, including yarn tension, cop diameter, and end breakage. Experiments were conducted on cotton–polyester yarn using three process variables: traveler mass (60, 67.5, and 75 mg), spindle speed (12,900, 13,300, and 13,700 min⁻¹), and doff stage (43, 111, and 179 mm). A two-stage optimization method was applied: we used the Taguchi method to optimize individual responses, while a normalization-based composite scoring approach was used to integrate them to determine globally optimal ring spinning parameters under differing response-specific conditions. The results show that traveler mass is the dominant factor influencing yarn tension, contributing 65.48% and 73.29% of variation at the bottom and top ring rail positions, respectively. Cop diameter is primarily governed by doff stage, contributing 89.43% of total variance (ANOVA), with the intermediate level (111 mm) yielding the highest mean diameter and the most favorable S/N ratio. The yarn breakage rate is mainly affected by doff stage (57.26%) and spindle speed (41.89%), with minimum breakage observed at moderate spindle speed and mid-level doff stage. The global optimal parameter combination (60 mg traveler mass, 12,900 min⁻¹ spindle speed, and 111 mm doff stage) achieved balanced multi-response performance. The framework demonstrates strong predictive capability (R² > 0.991) and enables optimization. Full article

Viscose-derived carbon fibers (VDCFs) are lightweight and flexible textile materials with strong potential for electromagnetic interference (EMI) shielding; however, their performance is governed by surface chemistry. This study aims to tailor the functional properties of VDCFs via process-driven sulfurization. The fibers were treated with sulfur vapor at 400–800 °C under argon, followed by rapid quenching, enabling controlled sulfur incorporation (0.5–12 mmol g⁻¹). Structural and chemical analyses (XRD, SEM–EDS, ATR–FTIR, and TPD–MS) revealed temperature-dependent sulfur incorporation and evolution of sulfur-containing surface functionalities. Sulfurization at 400–500 °C favored the formation of thermally labile sulfur species, tentatively assigned to mercapto-, sulfide-, and polysulfide-type groups, whereas higher treatment temperatures promoted more thermally stable sulfur-containing functionalities associated with the carbon framework. Two desorption regimes (120–250 °C and 250–500 °C) indicate the coexistence of weakly and strongly bound sulfur species. Importantly, sulfurization preserved fibrous morphology while increasing surface roughness and defect density, enhancing interfacial activity. The treatment temperature was identified as the key factor controlling sulfur loading and distribution, with sulfur content continuing to decrease above 600 °C, albeit at a reduced rate. Electromagnetic characterization in the X-band (8–12 GHz) showed a transition toward reflection-dominated EMI shielding, with reflectivity increasing from 87% for pristine fibers to 94–95% for sulfurized samples at 10 GHz, accompanied by corresponding decreases in transmission and absorption. These results demonstrate a clear processing–structure–property relationship and highlight sulfur-functionalized VDCFs as efficient textile components for EMI shielding. Full article

Textile membrane systems are increasingly used in sports halls because of their low structural weight, rapid assembly, and ability to span large areas. Their operational performance, however, is strongly affected by local climate conditions, envelope configuration and the limited thermal inertia of membrane materials. This study presents a comparative EnergyPlus-based assessment of textile membrane sports halls in six representative climate contexts: Helsinki, Berlin, Niš, Barcelona, Dawadmi and Bangkok. A conventional masonry hall was used as the reference case and compared with a single-layer PVC-coated polyester membrane system and double-layer membrane systems with air gaps of 0.4, 0.5 and 0.6 m, including mechanically ventilated air-cavity variants. The assessment combines four performance indicators: annual operational energy demand, carbon emissions, indicative global cost and thermal comfort expressed through Fanger’s Predicted Percentage of Dissatisfied (PPD) index. The results show that the dominant energy demand is climate-dependent, with heating prevailing in cold climates and cooling becoming decisive in hot-arid and hot-humid climates. Double-layer cases usually show lower operational energy demand and lower associated carbon dioxide emissions than the single-layer membrane case. This improvement, however, is not uniform; it depends on the climatic setting and on the width of the air gap. The comfort results lead to a similar but more limited conclusion. Although PPD is reduced in the double-layer configurations, the values remain above conventional comfort acceptance levels in all tested cases. The double-layer membrane should therefore be understood as a measure that reduces thermal dissatisfaction, not as a complete comfort solution. The economic assessment indicates that membrane systems have substantially lower initial capital costs than masonry construction, while their long-term performance depends on operational energy costs, membrane replacement assumptions and the selected analysis horizon. The study provides a climate-specific comparative framework for early-stage envelope selection in textile membrane sports halls, emphasizing that energy demand, carbon emissions, cost and thermal comfort should be considered together rather than as separate outputs. Full article

Synthetic-materials-induced environmental burdens have shifted the focus of scientists towards sustainable packaging solutions. Three-dimensional (3D) woven fabrics offering superior mechanical durability are a promising solution to the problem. However, this area has remained unattended by researchers in the field of packaging technology. Hence this study focuses on development of warp, weft, and bidirectional interlock 3D woven fabrics for packaging applications. Aiming at mechanical durability, tensile and creep characterization have been carried out, depicting the strong influence of interlacement patterns on mechanical properties. Increasing the number of interlacements decreased tensile and creep strength, such as the lower weftwise tensile strength offered by weft interlock 3D, and vice versa for warp interlock. While elongations were found higher in interlocking directions, creep loadings carried out at 30% and 60% of breaking loads revealed unique after tensile creep behaviors. Weftwise tensile strength decreased after creep; warp interlock 3D entailed 42% decrease in tensile strength after creep. However, warpwise tensile strength was noticed to be higher for weft interlock 3D, owing to alignment of yarns during applied creep, while a decrease was noticed in elongation percentages. In a nutshell, the engineered 3D interlacements entailed successful tailoring of mechanical properties, paving a pathway towards high-strength sustainable packaging. Full article

The increasing incidence of traffic accidents involving elderly pedestrians has highlighted the necessity for effective strategies to improve visibility in low-light environments. Conventional safety garments based on retroreflective materials or optical fibers exhibit limitations, including passive operation and low luminance. In this study, a textile-based organic light-emitting diode (OLED) safety garment with automatic light-sensing functionality is proposed to overcome these limitations. The OLED devices were fabricated on an ultrathin polyethylene terephthalate (PET) substrate and transferred onto a textile substrate to maintain flexibility and wearability. A light-emitting module incorporating a LilyPad Arduino and ambient light sensor was implemented to enable automatic illumination under low-light conditions. The fabricated textile-based OLED exhibited a luminance of 550 cd/m² at 4.5 V and maintained stable performance after transfer, with a T₅₀ lifetime of 485 h. Thermal analysis showed a minimal temperature increase of 2.9 °C after 5 h of operation, remaining below body temperature. Moreover, mechanical testing confirmed over 95% luminance retention after 2,000 bending cycles. The fabricated OLED-based luminous safety garment exhibited lightweight wearability with a total weight of 140 g and improved visibility at observation distances of up to 50 m under low-light conditions. These results indicate that the proposed OLED-based luminous safety garment can offer a viable solution for enhancing the safety of elderly pedestrians. Full article

A broadband sound-absorbing structure that combines a nonwoven sheet with a back air space and a Helmholtz resonator is proposed. The incident surface of the nonwoven sheet with the back air space is divided into two areas, and a sound-absorbing tile with high sound absorption coefficients across a wide frequency range is created by incorporating a Helmholtz resonator at the end of one of the back air spaces. Theoretical and experimental analyses were performed. Sound absorption coefficients were measured using a two-microphone impedance measurement tube and the theoretical values were derived using the transfer matrix method. The results demonstrate that the proposed sound-absorbing structure exhibits high sound absorption coefficients across a wide frequency range for both experimental and theoretical values. The sound absorption coefficient of the proposed sound-absorbing tile is improved in the low-frequency range, and the dip in the high-frequency range is eliminated. The sound absorption curve of the proposed tile became broader compared with either the Helmholtz resonator alone or the nonwoven sheet with a back air space alone. Theoretical values closely match experimental trends; thus, it is possible to estimate the sound absorption coefficients of the proposed structure with sufficient accuracy for practical applications. Full article

Agrotextiles are critical for enhancing climate resilience and food security in modern agriculture. This scoping review maps the global research landscape to identify primary functions, applications, and emerging sustainability challenges. Following the Arksey and O’Malley framework and PRISMA-ScR guidelines, 206 studies published between 2000 and 2025 and indexed in Scopus and WoSCC were systematically analysed using a hybrid qualitative–quantitative approach. Results demonstrate that pest exclusion (37.4%) and solar radiation management (34.5%) are the dominant functional roles, with research heavily concentrated in high-value crops such as tomato (22.2%) and pepper (13.8%). Although synthetic polymers prevail, a substantial reporting gap remains, as 51.9% of studies do not explicitly specify base materials. Nevertheless, a clear shift toward sustainability is emerging, with environmental themes accounting for 77.8% of publications in 2025, particularly focusing on biodegradable materials and pesticide reduction. Overall, while applied performance research in agrotextiles is relatively mature, the field remains fragmented in terms of material transparency and structural standardisation. Future advances should integrate circular economy principles, establish technical reporting standards, and expand applications into extensive and tropical cropping systems to support global agricultural resilience. Full article

This study presents a cradle-to-gate Life Cycle Assessment (LCA) of silk manufacturing across the Eurasian value chain, covering yarn-dyed, open-width, and printed fabrics. Based on foreground data collected from Chinese companies and thirteen Italian manufacturers in the Como silk district, the analysis was performed in OpenLCA using CML 2001, ReCiPe Endpoint and Midpoint, and USEtox, with background data from Ecoinvent v3.8. The study compares dry and fresh cocoon use in silk reeling and examines the environmental profiles of the three fabric routes. Results show that cocoon reeling is the main environmental hotspot, while yarn-dyeing, fabric dyeing, and printing also contribute significantly, especially through water and chemical consumption. The comparison highlights both common patterns and route-specific differences. The findings provide a baseline for environmental improvement in silk manufacturing and support future harmonization efforts in environmental labelling, certification, and PCR-aligned assessment. Full article