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Metals, Volume 13, Issue 9

2023 September - 131 articles

Cover Story: The effect of solution annealing on the microstructure, aging, and over-aging behaviour of a precipitation-hardening stainless steel (PHSS) manufactured via laser powder bed fusion (LPBF) was investigated. Despite the different microstructure in the as-built and solution annealed conditions, the steel exhibited the same peak hardness, aging, and over-aging behaviour, which was related to nanometric precipitates and martensite-to-austenite reversion. Therefore, solution annealing on LPBF-manufactured PHSS is not mandatory in order to achieve high hardness and thermal stability, which are required for plastic injection moulding applications, thus enabling the production of complex tools with conformal cooling channels, hardened through simple direct aging treatment. View this paper
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Articles (131)

  • Article
  • Open Access
12 Citations
2,790 Views
12 Pages

Recrystallization and Anisotropy of AZ31 Magnesium Alloy by Asynchronous Rolling

  • Wenyong Niu,
  • Dongxiao Wang,
  • Guiqiao Wang and
  • Jianping Li

21 September 2023

In this study, the microstructure and mechanical properties of AZ31 magnesium alloy were investigated through asynchronous rolling. The results demonstrate that the rolled sample exhibits a refined grain structure with a significant presence of conti...

  • Article
  • Open Access
6 Citations
2,471 Views
13 Pages

Prediction of High-Temperature Creep Life of Austenitic Heat-Resistant Steels Based on Data Fusion

  • Limin Wei,
  • Shuo Wang,
  • Weixun Hao,
  • Jingtao Huang,
  • Nan Qu,
  • Yong Liu and
  • Jingchuan Zhu

21 September 2023

The creep life prediction of austenitic heat-resistant steel is necessary to guarantee the safe operation of the high-temperature components in thermal power plants. This work presents a machine learning model that can be applied to predict the creep...

  • Article
  • Open Access
1 Citations
2,190 Views
12 Pages

20 September 2023

Hydrothermal leaching vanadium using oxalic acid is a novel method reported recently to overcome the serious environmental problems caused by traditional extracting processes. In view of its promising application potential, the hydrothermal leaching...

  • Article
  • Open Access
8 Citations
2,108 Views
16 Pages

20 September 2023

The wear performance of AlSi7Mg0.6 aluminum alloy, a casting aluminum alloy used in positioning devices for catenary systems of high-speed railways which fail frequently on lines where the speed of trains is higher than 300 m/s, is discussed in this...

  • Article
  • Open Access
1 Citations
2,142 Views
15 Pages

Study of Cooling Medium Variables during Quenching in SAE 4340 Steel Using Statistical and Modeling Tools

  • Carlos Puga-Patlán,
  • Ricardo Daniel Lopez-Garcia,
  • Israel Medina-Juárez,
  • Araceli Maldonado-Reyes and
  • María Magdalena Reyes-Gallegos

20 September 2023

Although quenching is one of the most widely used heat treatments in the metal-mechanical industry to improve the mechanical properties of steels, it is also responsible for the generation of residual stress, distortion, and fractures in the treated...

  • Article
  • Open Access
10 Citations
2,877 Views
15 Pages

20 September 2023

Aluminum matrix nanocomposites have been the subject of much attention due to their extraordinary mechanical properties and thermal stability. This research focuses on producing and characterizing an aluminum matrix reinforced with silicon carbide (S...

  • Article
  • Open Access
2 Citations
2,783 Views
17 Pages

20 September 2023

Designing welding filler metals with low cracking susceptibility and high strength is essential in welding low-temperature base metals, such as austenitic stainless steel, which is widely utilized for various applications. A strength model for weld m...

  • Article
  • Open Access
9 Citations
1,544 Views
16 Pages

20 September 2023

In the present work, comparisons of non-isothermal crystallization kinetics between Fe20Co20Ni20Cr20(P0.45B0.2C0.35)20 high-entropy metallic glass (HEMG) and the predecessor Fe75Cr5P9B4C7 metallic glass (MG) were performed with X-ray diffraction and...

  • Article
  • Open Access
5 Citations
2,335 Views
17 Pages

20 September 2023

Based on the three-dimensional (3D) steady-state CFD numerical simulations conducted previously on an industrial Kalugin top combustion hot blast stove, a two-dimensional (2D) transient CFD numerical model for a single channel (hole) of a column of c...

  • Article
  • Open Access
4 Citations
2,350 Views
11 Pages

First-Principles Computation of Microscopic Mechanical Properties and Atomic Migration Behavior for Al4Si Aluminum Alloy

  • Jingtao Huang,
  • Jingteng Xue,
  • Mingwei Li,
  • Yuan Cheng,
  • Zhonghong Lai,
  • Jin Hu,
  • Fei Zhou,
  • Nan Qu,
  • Yong Liu and
  • Jingchuan Zhu

20 September 2023

In this paper, the interfacial behavior and the atom diffusion behavior of an Al4Si alloy were systematically investigated by means of first-principles calculations. The K-points and cutoff energy of the computational system were determined by conver...

  • Article
  • Open Access
1 Citations
2,723 Views
17 Pages

19 September 2023

The influence of artificial aging time on the microstructures and mechanical properties of the 6063 aluminum alloy profile extruded by porthole die was investigated through hardness testing, expansion testing, scanning electron microscope (SEM), and...

  • Feature Paper
  • Article
  • Open Access
3 Citations
2,166 Views
16 Pages

Titanium Impurity Control in V-Bearing Pig Iron Prepared via the Sodium Smelting of Vanadium–Titanium Magnetite

  • Zhiwei Bian,
  • Lei Cao,
  • Desheng Chen,
  • Hongxin Zhao,
  • Tao Qi,
  • Lina Wang and
  • Yulan Zhen

19 September 2023

The sodium smelting of vanadium–titanium magnetite (VTM) can realize a multi-component comprehensive utilization of VTM. To broaden the application of the vanadium-bearing pig iron produced through this process, it is imperative to maintain the...

  • Feature Paper
  • Review
  • Open Access
8 Citations
3,783 Views
36 Pages

19 September 2023

Laser powder bed fusion (L-PBF) stands out as a promising approach within the realm of additive manufacturing, particularly for the synthesis of CNT-AlSi10Mg nanocomposites. This review delves into a thorough exploration of the transformation in micr...

  • Article
  • Open Access
7 Citations
1,968 Views
16 Pages

Precipitation Behavior and Corrosion Properties of Stirred Zone in FSWed AA5083 Al-Mg Alloy after Sensitization

  • Wenbin Gao,
  • Jiaao Ning,
  • Xiaoyan Gu,
  • Liangyu Chen,
  • Hang Liang,
  • Wenhang Li and
  • John J. Lewandowski

19 September 2023

This paper investigated the Mg-rich phase precipitation behavior and the corrosion performance throughout the thickness direction within the stirred zone (SZ) of friction stir welded (FSW) AA5083 alloy after 175 °C/100 h sensitization. For the as...

  • Article
  • Open Access
2 Citations
1,792 Views
20 Pages

19 September 2023

With the development of laser surface modification techniques like direct laser metal deposition (DLMD), titanium alloy (TI6Al4V) may now have its entire base metal microstructure preserved while having its surface modified to have better characteris...

  • Article
  • Open Access
2 Citations
1,576 Views
12 Pages

Effect of Friction Stir Welding on Short-Term Creep Response of Pure Titanium

  • Stefano Spigarelli,
  • Michael Regev,
  • Alberto Santoni,
  • Marcello Cabibbo and
  • Eleonora Santecchia

19 September 2023

Friction Stir Welding (FSW) is a recent joining technique that has received considerable attention. FSW causes significant variations in the material microstructure commonly associated with changes in the mechanical properties. The present study deal...

  • Article
  • Open Access
12 Citations
2,398 Views
15 Pages

19 September 2023

Additive manufacturing of high strength Al alloys brings problems with hot cracking during rapid solidification. One of the ways to solve this challenge is technology developed by the Elementum 3D company. The way consists of inoculation by ceramic n...

  • Communication
  • Open Access
2 Citations
1,633 Views
8 Pages

Wear Behavior of Metal Bonded Grinding Tools When Grinding Ti-6Al-4V in an Oxygen-Free Atmosphere

  • Berend Denkena,
  • Benjamin Bergmann,
  • Nils Hansen and
  • Christian Heller

19 September 2023

In the current study, the wear behavior of bronze-bonded grinding tools when grinding the titanium alloy Ti-6Al-4V was explored. In this process, oxidation plays a key role since both the bronze bond and the titanium workpiece chemically react with o...

  • Article
  • Open Access
2 Citations
1,735 Views
15 Pages

18 September 2023

Numerical simulation of the thixoforming process of GH4037 nickel-based superalloy disc-shaped components is performed using DEFORM-3D software (Deform V11). The complete numerical simulation process includes three stages in this work: heat transfer...

  • Article
  • Open Access
9 Citations
3,544 Views
14 Pages

18 September 2023

Sulfating roasting tests were conducted with different agents to investigate lithium recovery from spent lithium-ion manganese oxide (LMO) batteries. In this study, CaSO4 and CaCO3 were used as reactants, and the optimal temperature, residence time,...

  • Feature Paper
  • Article
  • Open Access
9 Citations
2,764 Views
12 Pages

Graphite/Epoxy-Coated Flaky FeSiCr Powders with Enhanced Microwave Absorption

  • Haonan Zhang,
  • Xichun Zhong,
  • Jinwen Hu,
  • Na He,
  • Hanxing Xu,
  • Xuefeng Liao,
  • Qing Zhou,
  • Zhongwu Liu and
  • Raju V. Ramanujan

18 September 2023

Flake-shaped FeSiCr (FFSC) material is expected to be a promising microwave absorbent due to its excellent magnetic properties and environmental resistance. By introducing carbon-based materials through suitable coatings, the electromagnetic paramete...

  • Article
  • Open Access
2 Citations
1,643 Views
19 Pages

Long Sump Life Effects of a Naturally Aged Bio-Ester Oil Emulsion on Tool Wear in Finish Turning a Ni-Based Superalloy

  • Paul Wood,
  • Andrew Mantle,
  • Fathi Boud,
  • Wayne Carter,
  • Urvashi Gunputh,
  • Marzena Pawlik,
  • Yiling Lu,
  • José Díaz-Álvarez and
  • María Henar Miguélez Garrido

18 September 2023

This paper discusses a method of finish turning Inconel 718 alloy to compare machining performance of a naturally aged and used metalworking fluid (MWF), which had been conventionally managed through its life cycle, with the same new unaged product....

  • Article
  • Open Access
4 Citations
2,539 Views
31 Pages

A Study of the Dynamic Mechanical Properties of Q460D Steel

  • Bo Huang,
  • Li Lin,
  • Tianli Xu,
  • Xinke Xiao and
  • Jiuqiang Wang

18 September 2023

The dynamic mechanical properties of Q460D steel were studied to facilitate an assessment of the impact resistance of building structures. In the present work, material performance tests of Q460D steel at different temperatures, strain rates, and str...

  • Article
  • Open Access
24 Citations
2,801 Views
17 Pages

18 September 2023

In recent years, metal-filled plastic filaments have begun to be used in fused filament fabrication (FFF) technology. However, the characterization of the parts obtained is still under development. In this work, the results on dimensional accuracy an...

  • Article
  • Open Access
8 Citations
2,180 Views
17 Pages

17 September 2023

The mechanical properties of a coarse-grained heat-affected zone (CGHAZ) are affected by welding thermal cycling with varied heat input (Ej), but its effect on tensile properties is rarely studied. In the present work, Ej = 15, 35, 55, 75 kJ/cm CGHAZ...

  • Article
  • Open Access
9 Citations
2,819 Views
11 Pages

17 September 2023

The effect of oscillatory shear deformation on the fatigue life, yielding transition, and flow localization in metallic glasses is investigated using molecular dynamics simulations. We study a well-annealed Cu-Zr amorphous alloy subjected to periodic...

  • Communication
  • Open Access
3 Citations
4,092 Views
10 Pages

17 September 2023

In this work, the surface integrity (surface morphology, microstructure, microhardness, residual stress) of contact fatigue (CF) samples with different numbers of running cycles was comprehensively studied. Based on typical working conditions, a fati...

  • Article
  • Open Access
4 Citations
1,906 Views
15 Pages

Influence of Surface Sputtering during High-Intensity, Hot Ion Implantation on Deep Alloying of Martensitic Stainless Steel

  • Alexander Ryabchikov,
  • Olga Korneva,
  • Anna Ivanova,
  • Sergey Dektyarev,
  • Dimitriy Vakhrushev and
  • Alexander Gurulev

16 September 2023

This article is devoted to the study of the effect of ion sputtering on the alloy surface, using the example of martensitic stainless steel AISI 420 with ultrahigh-dose, high-intensity nitrogen ion implantation on the efficiency of accumulation and t...

  • Article
  • Open Access
3 Citations
2,492 Views
18 Pages

15 September 2023

The quality and complexity demands of manufactured parts in sectors such as automotive and aeronautics lead to narrower process windows. This affects the repeatability and stability of the process, where material properties and process variations hav...

  • Article
  • Open Access
1 Citations
6,393 Views
15 Pages

15 September 2023

The technology of submerged carbon powder injection with CO2 and O2 mixed gas (SCPI-COMG) is a new type of powder injection technology. It can increase the molten bath carbon content and improve the molten steel quality by injecting carbon powder dir...

  • Article
  • Open Access
3 Citations
1,795 Views
13 Pages

15 September 2023

The real-time evolution of the deformation and strain field of non-heat-treatable aluminum alloy 5754 and heat-treatable aluminum alloy 6061 resistance spot welding joints during the lap shear test was extracted using the digital image correlation (D...

  • Article
  • Open Access
3 Citations
1,973 Views
13 Pages

15 September 2023

To weaken the harm of Al–Si coating and increase the strength of welded joints, variable thicknesses of Ni foil (Ni, an austenitic formation element) were added to the lap laser welding Al–Si-coated 22MnB5 hot stamping steel/galvanized st...

  • Article
  • Open Access
12 Citations
3,048 Views
23 Pages

15 September 2023

This study compares AZ91 with AZ31 to investigate the influence of a higher Al content on the resulting microstructure, mechanical properties, and hot deformation behavior. While AZ31 exhibits a globular structure after casting, AZ91 shows a fully de...

  • Article
  • Open Access
2 Citations
1,911 Views
13 Pages

15 September 2023

During the hot rolling process, inhomogeneity microstructure and variations of texture along the thickness direction of hot-rolled plate were formed through shear deformation and recrystallization. The purpose of this study is to investigate the form...

  • Editorial
  • Open Access
3 Citations
2,477 Views
2 Pages

15 September 2023

The properties of magnesium (Mg) and its alloys such as uniquely high specific strength (strength-to-density ratio), good castability, excellent machinability, adequate high-temperature formability and high damping capacity have garnered significant...

  • Article
  • Open Access
7 Citations
2,330 Views
18 Pages

A Molecular Dynamics Simulation to Shed Light on the Mechanical Alloying of an Al-Zr Alloy Induced by Severe Plastic Deformation

  • Alina Y. Morkina,
  • Rita I. Babicheva,
  • Elena A. Korznikova,
  • Nariman A. Enikeev,
  • Kaveh Edalati and
  • Sergey V. Dmitriev

14 September 2023

In a recent experimental work, as a result of severe plastic deformation, a non-equilibrium solid solution was obtained despite the very limited solubility of zirconium (Zr) in aluminum (Al). This opens up a new path in the development of heat-treata...

  • Article
  • Open Access
2 Citations
2,167 Views
14 Pages

14 September 2023

Metal fused-coating technology has the advantages of both low cost and high efficiency and is a new additive manufacturing technology in recent years. The previous studies were mainly aimed at the optimization of process parameters and the control of...

  • Article
  • Open Access
1 Citations
1,728 Views
15 Pages

14 September 2023

In this study, various structures are designed to improve the bearing capacity of belt-type ultra-high-pressure dies. Via theoretical analysis, numerical simulation, and destructive experiments, the stress distribution, bearing capacity, and failure...

  • Article
  • Open Access
3 Citations
2,059 Views
12 Pages

14 September 2023

In this experiment, a quaternary fluorine-free refining slag system of CaO-SiO2-Al2O3-MgO was selected, with basicity ratios of 2, 4, and 6 and calcium-aluminum ratios of 1.5, 2.1, and 3. High-temperature “slag-steel equilibrium” experiments were con...

  • Article
  • Open Access
2 Citations
2,982 Views
16 Pages

Gas-Atomized Nickel Silicide Powders Alloyed with Molybdenum, Cobalt, Titanium, Boron, and Vanadium for Additive Manufacturing

  • Mohammad Ibrahim,
  • Qiang Du,
  • Even Wilberg Hovig,
  • Geir Grasmo,
  • Christopher Hulme and
  • Ragnhild E. Aune

13 September 2023

Nickel silicides (NiSi) are renowned for their ability to withstand high temperatures and resist oxidation and corrosion in challenging environments. As a result, these alloys have garnered interest for potential applications in turbine blades and un...

  • Article
  • Open Access
3 Citations
1,939 Views
23 Pages

Break-Arc Erosion and Material Transfer Behavior of Pt–Ir and Pt–Ir–Y Electrical Contact Materials under Different Currents

  • Saibei Wang,
  • Song Wang,
  • Yong Sun,
  • Song Chen,
  • Aikun Li,
  • Jieqiong Hu,
  • Mingjun Peng and
  • Ming Xie

13 September 2023

In order to explore the influence of rare earth element Y on the electrical contact properties of Pt–Ir alloys, Pt–10Ir–Y and Pt–25Ir–Y were prepared via arc melting combined with thermal processing, and electrical conta...

  • Article
  • Open Access
8 Citations
2,182 Views
14 Pages

A Systematic Study on Layer-Level Multi-Material Fabrication of Parts via Laser-Powder Bed Fusion Process

  • Andrea Angelastro,
  • Paolo Posa,
  • Vito Errico and
  • Sabina Luisa Campanelli

13 September 2023

In this work, a systematic study was conducted on the fabrication of multi-material components obtained employing Laser-Powder Bed Fusion (L-PBF) technology. The idea of making multi-material components is a winning capability of additive technologie...

  • Article
  • Open Access
14 Citations
2,358 Views
18 Pages

13 September 2023

In the context of satisfying sustainability requirements nowadays, dry machining is one of the ideal strategies to eliminate the environmental and human health burdens of machining processes. In addition, micro-textured cutting tools are used to impr...

  • Article
  • Open Access
3 Citations
1,886 Views
31 Pages

12 September 2023

This paper presents the results of atom probe tomography studies on radiation-induced phase formation in light-water reactor pressure vessel steels after neutron irradiation under various conditions in comparison with the literature data. The given i...

  • Article
  • Open Access
2 Citations
1,875 Views
16 Pages

12 September 2023

By utilizing hydrogen as an eco-friendly energy source, many metals are exposed to gaseous (pressurized) hydrogen. High-strength steels with an ultimate tensile strength of 800 MPa and above are especially susceptible to hydrogen-induced fracturing,...

  • Article
  • Open Access
12 Citations
2,221 Views
19 Pages

Phase Composition and Microstructure of Cast Al-6%Mg-2%Ca-2%Zn Alloy with Fe and Si Additions

  • Vitali Doroshenko,
  • Pavel Shurkin,
  • Tatyana Sviridova,
  • Anastasiya Fortuna and
  • Ivan Shkaley

12 September 2023

Investigating the effect of Fe and Si is essential for any new Al-based composition, as these impurities can be easily found both after primary production and recycling. This study is dedicated to filling the gap in revealing the phase composition of...

  • Article
  • Open Access
9 Citations
3,212 Views
17 Pages

Analysis of Microstructure Evolution of Co-Cr-Mo Alloy during Isothermal Forging

  • Yury V. Gamin,
  • Alexander V. Skugorev,
  • Mukhamed M. Karashaev,
  • Tatiana Y. Kin,
  • Sergei P. Galkin,
  • Abdullah Mahmoud Alhaj Ali and
  • Vladimir V. Cheverikin

12 September 2023

The article analyzes the microstructure evolution of Co-Cr-Mo alloy during isothermal forging. The process of isothermal forging can be a technological solution to produce a semi-finished product for subsequent deformation processing and obtain a hig...

  • Article
  • Open Access
2 Citations
1,902 Views
17 Pages

11 September 2023

Fusion reactors are designed to operate at extremely high temperatures, which causes the plasma-facing materials to be heated to 500 °C to 1000 °C. Tungsten is one of the target design materials for the plasma-facing diverter components in To...

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Metals - ISSN 2075-4701