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Metals, Volume 16, Issue 2

2026 February - 80 articles

Cover Story: This study examined the effects of laser shock peening (LSP) and LSP without protective coating (LSPwC) on the microstructure and corrosion behavior of 304L stainless steel using cyclic polarization testing. LSP enhanced corrosion resistance under mild sensitization (650 °C, 5 h) by inducing compressive stress and increasing dislocation density, which stabilized the passive film. However, only a limited improvement was observed under severe sensitization (650 °C, 24 h). Deformation-induced martensite, detected by XRD, was attributed to mechanical polishing rather than LSP. In contrast, LSPwC reduced corrosion resistance across all conditions due to the formation of Fe-rich surface oxides that impaired passivation. View this paper
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Articles (80)

  • Article
  • Open Access

Thermodynamic Description of the Co-Nb-V Ternary System

  • Xiaodong Chen,
  • Yihui Guo,
  • Xiang Yu,
  • Jinbin Zhang,
  • Yixiong Huang,
  • Yong Lu,
  • Cuiping Wang and
  • Xingjun Liu
Metals2026, 16(2), 209;https://doi.org/10.3390/met16020209 
(registering DOI)

12 February 2026

Thermodynamic calculations were performed in the Co-Nb-V ternary system on the isothermal sections at 1000 °C and 1200 °C, and several vertical sections at different compositional ranges were constructed using the CALPHAD methodology, drawing...

  • Article
  • Open Access

Effect of Welding Heat Input on Corrosion Behavior of Duplex Stainless Steel Welding Overlay on Carbon Steel

  • Anael Furquim,
  • Carlos Roberto Camello Lima,
  • Alexandre Borghi Cunha,
  • Fabio Henrique Silva Delfino,
  • Francisco Mateus Faria de Almeida Varasquim,
  • Eli Jorge da Cruz and
  • Givanildo Alves dos Santos

11 February 2026

The present study investigates the effect of welding heat input on the corrosion resistance of duplex stainless steel (DSS) overlays, with particular focus on applications in pressure vessels and clad plates. ER2209 filler metal was deposited onto SA...

  • Article
  • Open Access

11 February 2026

This study investigates the evolution and influencing factors of non-metallic inclusions in industrial pipeline steel during the vacuum degassing (VD) process. Steel and slag samples were systematically collected at multiple intervals throughout the...

  • Article
  • Open Access

11 February 2026

Vanadium (V), molybdenum (Mo), iron (Fe), and aluminum (Al) are crucial alloying elements in certain high-performance titanium alloys. Traditionally, these elements are added to titanium alloys in the form of binary master alloys such as V-Al, Mo-Al,...

  • Review
  • Open Access

11 February 2026

Platinum group metals (PGMs)—comprising platinum (Pt), palladium (Pd), rhodium (Rh), iridium (Ir), ruthenium (Ru), and osmium (Os)—are indispensable strategic materials for key industries, including automotive manufacturing, petrochemical...

  • Article
  • Open Access

Fatigue Behaviour of the TiAlV Alloy Used in Biomedical Applications: Case Study

  • Angelina Strakošová,
  • Oleh Dmytrychenko,
  • Eduardo Alarcón,
  • Dalibor Vojtěch,
  • Iurii Bogomol and
  • Pavel Lejček

11 February 2026

The present work focuses on the fatigue behaviour of the additively manufactured Ti6Al4V-ELI alloy, which is mainly used for biomedical applications such as implants and prosthetics. It was found that the studied material is characterised by an almos...

  • Review
  • Open Access
37 Views
21 Pages

Iron Production by the Use of Molten Salt Electrolysis

  • Pooria Mohammadi,
  • Elham Mehrdadian,
  • Hossein Aghajani and
  • Marek Wojnicki

10 February 2026

Steel is a fundamental structural material; however, its production poses significant environmental challenges, accounting for 4–5% of global carbon dioxide emissions. With an average carbon footprint of 1.9 tons of CO2 per ton of steel produce...

  • Review
  • Open Access
39 Views
36 Pages

10 February 2026

Weathering steel (WS), a class of low-alloy steel, which often outperforms traditional carbon steels in bridge applications, develops a stable and adherent patina that enhances resistance to atmospheric corrosion. The patinas develop through complex...

  • Article
  • Open Access
38 Views
14 Pages

Hot Deformation Behavior and Processing Map of 25Cr2Ni2MoV Steel

  • Yong Wang,
  • Yanwu Dong,
  • Zhouhua Jiang,
  • Lev Medovar and
  • Ganna Stovpchenko

10 February 2026

This study investigates the hot deformation behavior of electroslag remelted (ESR) 25Cr2Ni2MoV steel, focusing on the effects of deformation temperature and strain rate on flow stress, microstructure evolution, and dynamic recrystallization (DRX) mec...

  • Article
  • Open Access
82 Views
20 Pages

Microstructure and Oxidation Behavior of Carbide-Metal Cermet Material with Hybrid Binder

  • Yunyi Zhu,
  • Yi Xie,
  • Wei Wang,
  • Juanqiang Ding,
  • Zhixing Guo,
  • Longgang Wang,
  • Xiang Xia,
  • Guang Xian,
  • Tianen Yang and
  • Mei Yang
  • + 1 author

9 February 2026

To address the limitations of cobalt-based cermet in oxidative and high-temperature environments, this study investigates a (W,Ti)C-based cermet system incorporating a hybrid binder composed of nickel (Ni) and 304 stainless steel (304ss). A series of...

  • Article
  • Open Access
104 Views
19 Pages

Adsorption Behavior Mechanism of Rare Earths by Iron Oxide–Clay Mineral Composites

  • Dan Li,
  • Zhenyue Zhang,
  • Ruan Chi,
  • Zhuo Chen,
  • Hanjun Wu,
  • Xiangyi Deng,
  • Defeng Liu and
  • Wenda Guo

8 February 2026

Weathered crust elution-deposited rare earth ores represent a significant source of medium and heavy rare earth elements. Their mineralization mechanism fundamentally involves the adsorption and enrichment of rare earth ions on the surfaces of second...

  • Article
  • Open Access
153 Views
19 Pages

7 February 2026

The quality of the feedstock powder plays a key role in determining the properties of coatings produced by cold spray (CS). However, most commercially available powders are not specifically designed for CS, which makes it difficult to tailor powder c...

  • Article
  • Open Access
128 Views
12 Pages

Influence of Ga Content and Pre-Treatment on the Mechanical Properties of High-Mg-Content Al-Mg-Zn-Ga Alloys

  • Boyu Xue,
  • Qilong Liu,
  • Wei Xiao,
  • Xiwu Li,
  • Guanjun Gao,
  • Hongwei Yan,
  • Kai Wen,
  • Xiaowu Li,
  • Yongan Zhang and
  • Baiqing Xiong
  • + 1 author

6 February 2026

Al-Mg-Zn crossover alloys are promising lightweight structural materials. This study systematically investigates the effects of Ga content (0–0.8 wt.%) and pre-treated aging (PA) on the mechanical properties and microstructure in high-Mg-conten...

  • Article
  • Open Access
142 Views
22 Pages

6 February 2026

This study employed a Gleeble-3800TM thermal simulator to conduct thermal cycle experiments on the coarse-grained heat-affected zone (CGHAZ) of Nb-Ti-La microalloyed steel under welding heat inputs of 50, 80, 100, and 120 kJ/cm. A systematic analysis...

  • Article
  • Open Access
158 Views
13 Pages

The Parametrization of Thermoelastic Martensite Phase Transformations at Constant Stress in Shape Memory Alloys Using a Sigmoidal Boltzmann Function

  • Maxim A. Orlov,
  • Matvey G. Fedin,
  • Vladimir S. Kalashnikov,
  • Victor V. Koledov,
  • Kirill D. Aksenov,
  • Anton V. Nesolenov,
  • Gulbarshin K. Shambilova,
  • Georgy I. Makarov and
  • Ivan S. Levin

6 February 2026

The parametrization of the thermomechanical behavior of shape memory alloys (SMAs) under constant load is described in terms of their functional properties. The deformation–temperature–stress behavior of SMAs from various alloy systems&md...

  • Article
  • Open Access
100 Views
20 Pages

6 February 2026

Laser powder bed fusion (LPBF) was adopted to manufacture AlSi10Mg, and two post-processing schedules, T4 (510 °C/2 h + water quench) and T6 (T4 + 180 °C/6 h), were applied to elucidate how Si precipitation size controls ductility. The as-bui...

  • Article
  • Open Access
254 Views
22 Pages

5 February 2026

This study reviews the application of wire arc additive manufacturing (WAAM) technology in maritime engineering and investigates an experimentally driven analytical approach for prediction of thermal distributions based on the Rosenthal solution. Two...

  • Article
  • Open Access
204 Views
15 Pages

5 February 2026

This study investigates the influence of vanadium–nitrogen (V-N) microalloying design on the microstructure and mechanical properties of 700 MPa grade ultra-high-strength steel bars. Through the control of the V/N ratio and cooling rate, a yiel...

  • Article
  • Open Access
203 Views
15 Pages

5 February 2026

Fe composites are highly valued for their unique mechanical and magnetic properties, making them essential in various industrial applications. This study represents the first reported attempt to combine PZT into an Fe matrix, aiming to develop novel...

  • Article
  • Open Access
197 Views
18 Pages

Evolution of Microstructure, Mechanical Properties and Residual Stress Prediction of Al2O3 Ceramic/TC4 Alloy Diffusion Bonded Joint

  • Yangfan Fu,
  • Dalong Cong,
  • Tao Hu,
  • Guangjie Feng,
  • Zhongsheng Li,
  • Dajun Chen,
  • Zaijun Yi,
  • Guangyu Yu,
  • Wei Cong and
  • Dean Deng
  • + 1 author

5 February 2026

This study systematically investigates the microstructure evolution, mechanical properties, and residual stress distribution in diffusion-bonded joints between Al2O3 ceramic and TC4 alloy. Motivated by the need for reliable high-temperature joints in...

  • Article
  • Open Access
154 Views
15 Pages

Simulation on the Influence of Inclusion–Matrix Interaction on Crack Initiation and Growth in Hypo-Peritectic Steel

  • Yanan Zeng,
  • Xiangkan Miao,
  • Junguo Li,
  • Yukang Yuan,
  • Bingbing Ge,
  • Yitong Wang and
  • Yajun Wang

5 February 2026

Hypo-peritectic steels are susceptible to interfacial cracking during thin-slab continuous casting, in which non-metallic inclusions play a critical role. This study systematically investigates the effects of inclusion type and morphology on interfac...

  • Article
  • Open Access
197 Views
25 Pages

4 February 2026

Titanium alloys are widely used as bone graft materials due to their excellent corrosion resistance and biocompatibility. Implant failure can result from long-term exposure to body fluids and inflammation-induced pH decreases, both of which compromis...

  • Article
  • Open Access
165 Views
17 Pages

4 February 2026

To address surface defects and enhance the wear resistance of 316L stainless steel parts fabricated by Selective Laser Melting (SLM), this study applied shot peening (SP) surface treatment to the SLM-processed samples. Ball-on-disk tribological tests...

  • Article
  • Open Access
169 Views
23 Pages

Transformer-Based Dynamic Flame Image Analysis for Real-Time Carbon Content Prediction in BOF Steelmaking

  • Hao Yang,
  • Meixia Fu,
  • Wei Li,
  • Lei Sun,
  • Qu Wang,
  • Na Chen,
  • Ronghui Zhang,
  • Zhenqian Wang,
  • Yifan Lu and
  • Jianquan Wang
  • + 1 author

4 February 2026

Accurately predicting molten steel carbon content plays a crucial role in improving productivity and energy efficiency during the Basic Oxygen Furnace (BOF) steelmaking process. However, current data-driven methods primarily focus on endpoint carbon...

  • Article
  • Open Access
190 Views
21 Pages

Sustainable Production of Chromium–Manganese Ligatures from Low-Grade Iron–Manganese Ore and Ferrosilicochrome Dust: Thermodynamic Modeling and Experimental Verification

  • Yerbolat Makhambetov,
  • Sultan Kabylkanov,
  • Saule Abdulina,
  • Armat Zhakan,
  • Azamat Burumbayev,
  • Zhadiger Sadyk,
  • Amankeldy Akhmetov and
  • Alok Sarkar

4 February 2026

This study investigates the thermodynamic and experimental aspects of producing a chromium–manganese ligature under high-temperature smelting conditions using low-grade iron–manganese ore and ferrosilicochrome (FeSiCr) dust as both a redu...

  • Article
  • Open Access
219 Views
13 Pages

The Effect of Post-Heat Treatments on Microstructure and Mechanical Properties of a L-PBF CoCrNi–AlTi Medium-Entropy Alloy

  • Xiaojing Xiong,
  • Xiaodong Nong,
  • Libin Yu,
  • Xianzhao Meng,
  • Chunjia Mo,
  • Yunjie Bi and
  • Hui Ding

3 February 2026

A CoCrNi-AlTi medium-entropy alloy was fabricated via laser powder bed fusion (L-PBF), and its microstructural evolution and mechanical response during aging at 500–900 °C for 1 h were systematically investigated. The as-built alloy exhibit...

  • Article
  • Open Access
185 Views
17 Pages

3 February 2026

Mg has high potential as a base metal for biocompatible metallic implants due to its light weight, biocompatibility, and mechanical properties that are similar to bone. In the present study, Mg-10Se was synthesized via a powder metallurgy method foll...

  • Article
  • Open Access
218 Views
23 Pages

3 February 2026

Ni–Fe alloys were prepared via electrodeposition from a citrate electrolyte under different magnetic field (MF) strengths (0.1 T, 0.3 T, and 0.5 T) and configurations parallel (B) and perpendicular (B) to the electrode surface. The...

  • Article
  • Open Access
274 Views
27 Pages

MTFE-Net: A Deep Learning Vision Model for Surface Roughness Extraction Based on the Combination of Texture Features and Deep Learning Features

  • Qiancheng Jin,
  • Wangzhe Du,
  • Huaxin Liu,
  • Xuwei Li,
  • Xiaomiao Niu,
  • Yaxing Liu,
  • Jiang Ji,
  • Mingjun Qiu and
  • Yuanming Liu

2 February 2026

Surface roughness, critically measured by the Arithmetical Mean Roughness (Ra), is a vital determinant of workpiece functional performance. Traditional contact-based measurement methods are inefficient and unsuitable for online inspection. While mach...

  • Article
  • Open Access
207 Views
17 Pages

2 February 2026

Mafic mine tailings are highly resistant to bioleaching due to their silicate-rich composition, low sulfide content, and strong buffering capacity. This study aimed to assess the potential use of heterotrophic bioleaching to promote the release of me...

  • Article
  • Open Access
252 Views
25 Pages

2 February 2026

This study examines the mechanical response of medium-manganese TRIP steels under different stress states, focusing on deformation-induced austenite-to-martensite transformation and ageing phenomena. Two steels with distinctly different ferrite&ndash...

  • Article
  • Open Access
190 Views
22 Pages

1 February 2026

Copper–aluminum layered composites offer a promising combination of high conductivity, light weight, and cost-effectiveness, making them attractive for applications in electric vehicles, electronics, and power transmission. However, achieving r...

  • Article
  • Open Access
148 Views
20 Pages

1 February 2026

A comprehensive investigation was conducted into the microstructural evolution, high-cycle fatigue properties, and corresponding fatigue fracture mechanism of the simulated coarse-grained heat-affected zone (CGHAZ) in low-carbon microalloyed steel wi...

  • Article
  • Open Access
251 Views
17 Pages

Effects of Heat Treatment on Microstructure and Properties of Re/Inconel 718 Composites Fabricated by Laser Powder Bed Fusion

  • Peikang Bai,
  • Mengxuan Wang,
  • Jing Li,
  • Jiaming Bai,
  • Jing Zhang,
  • Zhuoqun Wang,
  • Ben Niu,
  • Jianxin Xing and
  • Yulong Liao

1 February 2026

In this study, 3 wt.% Re/Inconel 718 composite was fabricated by laser powder bed fusion (LPBF), and the effects of aging treatments on the microstructure and properties of the Re/Inconel 718 composite were systematically investigated. This study aim...

  • Article
  • Open Access
161 Views
25 Pages

1 February 2026

To address the limitations in the corrosion resistance of 316L stainless steel, ceramic reinforcements are increasingly utilized in additive manufacturing. However, their influence on corrosion behavior varies significantly. Via laser powder bed fusi...

  • Article
  • Open Access
154 Views
18 Pages

Study on the Corrosion Behavior and Mechanism of Supersonic Flame Sprayed C276 Coating in Simulated Seawater Environment

  • Long Yan,
  • Ping Liang,
  • Zengyao Chen,
  • Hongchi Ma,
  • Zhong Li,
  • Cuiwei Du and
  • Zhiyong Liu

1 February 2026

In this study, a Hastelloy C276 coating was fabricated on the surface of Q345B steel using high-velocity oxy-fuel (HVOF) spraying technology, and the corrosion behavior and mechanism of the coating in a simulated seawater environment were investigate...

  • Review
  • Open Access
180 Views
23 Pages

1 February 2026

Structural steel reuse can gain large embodied-carbon savings, yet it is still not widely adopted since approval depends on the quality of the evidence, how uncertainty is handled, and if the design requirements are followed, not just on resistance....

  • Article
  • Open Access
178 Views
13 Pages

1 February 2026

We studied the microstructural evolution and mechanical properties of ultrafine-grained CrMnFeCoNi high-entropy alloys fabricated by mechanical alloying of various additives and spark plasma sintering. The additives were 1 wt.% process control agent...

  • Article
  • Open Access
164 Views
10 Pages

The Effect of High Heat Input on the Microstructure and Impact Toughness of EH36 Steel Welded Joints

  • Zhenteng Li,
  • Pan Zhang,
  • Gengzhe Shen,
  • Fujian Guo,
  • Yanmei Zhang,
  • Liuyan Zhang,
  • Qunye Gao and
  • Xuelin Wang

1 February 2026

Ultra-high heat input welding offers high efficiency for large-scale offshore engineering, but excessive heat input can degrade low-temperature toughness. This study investigates the microstructural evolution and impact toughness of EH36 ship steel u...

  • Review
  • Open Access
177 Views
53 Pages

A Review of Experimental and Simulation Methods for Rolling Contact Fatigue

  • Minghui Wang,
  • Hao Su,
  • Zhigang Yan,
  • Chen Chen,
  • Chunlei Zheng,
  • Bo Lv and
  • Fucheng Zhang

31 January 2026

Rolling contact fatigue and wear of wheel–rail systems are critical factors affecting the safety of high-speed railways and have long been key research topics in materials science. This paper reviews the theoretical foundations of wheel–r...

  • Article
  • Open Access
189 Views
17 Pages

The Influence of Annealing on Microstructure Evolution and Mechanical Properties of 442 Ferritic Stainless Steel

  • Yufeng Li,
  • Changbo Wang,
  • Yang Hui,
  • Chen Chen,
  • Xuefeng Lu,
  • Jie Sheng and
  • Xingchang Tang

30 January 2026

The microstructure evolution law and the changes in mechanical properties of 442 ferritic stainless steel after annealing treatment at different temperatures are systematically investigated. The results show that, as the annealing temperature increas...

  • Article
  • Open Access
162 Views
17 Pages

Hydrogen-Induced Crack Evolution and Microstructural Adaptation in Zirconium Alloy: An In Situ EBSD Tensile Study

  • Changxing Cui,
  • Bo Li,
  • Huanzheng Sun,
  • Hui Wang,
  • Shuo Sun,
  • Guannan Zhao,
  • Zheng Feng and
  • Wen Zhang

30 January 2026

The performance of Zr-2.5Nb alloy pressure tubes in nuclear reactors is critically dependent on the behavior of precipitated hydrides. In this study, a hydrogen-charged Zr-2.5Nb alloy pressure tube was subjected to in situ tensile testing combined wi...

  • Article
  • Open Access
233 Views
12 Pages

30 January 2026

This work reports on the extraction and separation of Co(II) and Li(I) ions from chloride solutions using a synergistic mixture, namely Cyphos IL 101 (trihexyl(tetradecyl)phosphonium chloride[R4PCl] and TBP (tributylphosphate). This system has not be...

  • Article
  • Open Access
298 Views
19 Pages

29 January 2026

Edge cracking severely limits the rolling yield of magnesium alloy plates. A novel lattice severe deformation rolling (LSDR) process using corrugated rolls is proposed to suppress edge cracking. Numerical simulations, rolling experiments, and microst...

  • Article
  • Open Access
271 Views
31 Pages

29 January 2026

Carburizing process optimization requires accurate prediction of multiple interrelated outcomes, yet existing models either oversimplify the physics or require prohibitively large datasets. Here, we present a physics-informed machine learning (PIML)...

  • Review
  • Open Access
401 Views
34 Pages

29 January 2026

High-entropy alloys (HEAs) present a fundamental design paradox: their exceptional properties arise from complex, high-dimensional composition–process–microstructure–property (CPMP) relationships, yet the knowledge needed to navigat...

  • Review
  • Open Access
536 Views
36 Pages

29 January 2026

Metallic seismic dampers are an effective tool for reducing structural damage during seismic events. While previous reviews have often focused on cataloging device types, this review presents a deep analysis of the underlying science governing their...

  • Article
  • Open Access
161 Views
22 Pages

29 January 2026

The amount of scrap steel and selection of blowing process parameters are known to influence the fluid flow characteristics of the melt pool in converter steelmaking. However, few studies have considered the effects of scrap steel and blowing process...

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Metals - ISSN 2075-4701