940 Results Found

In this study, the influence of laser polishing on the microstructural and mechanical properties of additively manufactured aluminium AlSi10Mg Laser Powder Bed Fusion (L-PBF) parts is analysed. The investigation is carried out on a 5-axis laser cell...

For L-PBF (Laser Powder Bed Fusion) metal additive manufacturing (AM) the choice of available materials is still limited. 1.2709 maraging steel powders are widely used for injection molds and high-quality engineering parts. The quality of the parts p...

Additive manufacturing (AM), particularly laser powder bed fusion (L-PBF), provides unmatched design flexibility for creating intricate steel structures with minimal post-processing. However, adopting L-PBF for high-performance applications is diffic...

In the last years, functionalized powders are becoming of increasing interest in additive manufacturing (particularly in laser powder bed fusion processing, L-PBF), due to their improved flowability and enhanced processability, particularly in terms...

Laser powder bed fusion (L-PBF) has attracted great interest in the aerospace and medical sectors because it can produce complex and lightweight parts with high accuracy. Austenitic stainless steel alloy 316 L is widely used in many applications due...

While L-PBF research continuously expands technologically towards more complex-shaped components and effective scanning strategies, the customization of the mechanical performance of these components to specific applications is still challenging. The...

AlSi10Mg has been one of the most studied and employed aluminum alloys for additive manufacturing via laser powder-bed fusion (L-PBF). The optimization of manufacturing parameters is important for reducing internal defects, including porosity and ina...

Postprocessing is essential for improving titanium aluminide (TiAl) microstructure and part quality after using the laser powder bed fusion (L-PBF) method. It has been reported that Ti-48Al-2Cr-2Nb (%at) processed by L-PBF has internal defects and lo...

Maraging steels are good candidates for the laser powder bed fusion process (L-PBF), also known as Selective Laser Melting, due to excellent weldability and resistance to quench cracking. Powders physical and chemical characteristics dominate the fin...

Restoring components in the hot gas path of turbine engines after service-induced degradation is crucial for economic efficiency. This study investigates the printability of Rene 65 powder on a degraded first-stage turbine blade using two additive ma...

In additive manufacturing (AM), particularly with AlSi10Mg aluminum alloy produced via Laser Powder Bed Fusion (L-PBF), understanding and detecting defects is crucial for ensuring mechanical integrity. This study evaluates the effectiveness of active...

The manufacture of multiple parts on the same platform is a common procedure in the Laser Powder Bed Fusion (L-PBF) process. The main advantage is that the entire working volume of the machine is used and a greater number of parts are obtained, thus...

The aim of this work is to investigate the β-Ti-phase-stabilizing effect of vanadium and iron added to Ti-6Al-4V powder by means of heterogeneous powder mixtures and in situ alloy-formation during laser powder bed fusion (L-PBF). The resulting m...

The article discusses experimental studies assessing the possibility of mapping surfaces with a characteristic distribution of irregularities. Tests involved surfaces produced using the L-PBF additive technology, using titanium-powder-based material...

Laser powder bed fusion (L-PBF) manufacturing technology is an emerging field of research that focuses on evaluating constraints in printed products. This study highlights the importance of considering various factors, such as mechanical properties a...

This study explores the application of lattice structures as internal support architectures in the fabrication of Inconel 718 components via Laser Powder Bed Fusion (L-PBF), building upon previous research on beam-based FCCZ supports. Two representat...

Additively manufactured maraging steel components often require surface engineering to achieve superior wear resistance for demanding industrial applications. This study investigates 18Ni300 maraging steel manufactured by Laser Powder Bed Fusion (L-P...

Soft magnetic Fe-Al alloys have been a subject of research in the past. However, they never saw the same reception in technical applications as the Fe-Si or Fe-Ni alloys, which is, to some extent, due to a low ductility level and difficulties in manu...

Laser Powder Bed Fusion (L-PBF) parts combine geometric freedom with process-induced rough surfaces that challenge residual-stress metrology. We evaluated the accuracy of the incremental hole-drilling (IHD) method with electronic speckle pattern inte...

In this study, the effects of the δ phase and annealing twins on the hardness, tensile properties, and Charpy impact toughness of Inconel 718 fabricated using L-PBF were investigated. The as-printed components underwent two stages of heat treat...

(1) This work answers the question of whether and to what extent there is a significant difference in mechanical properties when different additive manufacturing processes are applied to the material 1.2709. The Laser-Powder-Bed-Fusion (L-PBF) and La...

To improve biocompatibility and mechanical compatibility, post-treatment is necessary for porous scaffolds of bone tissue engineering. Hot isostatic pressing (HIP) is introduced into post-treatment of metal implants to enhance their mechanical proper...

Additive manufacturing allows for a great degree of design freedom and is rapidly becoming a mainstream manufacturing process. However, as in all manufacturing processes, it has its limitations and specificities. Equipping engineers with this knowled...

In additive manufacturing, particularly with Laser–Powder-Bed Fusion (L-PBF), augmenting recycled powder with virgin powder is common to extend lifespan. This practice complicates tracking recycling cycles, as parts consist of layers from both...

Additive manufacturing of high strength Al alloys brings problems with hot cracking during rapid solidification. One of the ways to solve this challenge is technology developed by the Elementum 3D company. The way consists of inoculation by ceramic n...

Laser powder bed fusion (L-PBF) is widely used in automotive, aerospace, and biomedical applications thanks to its ability to produce complex geometries. In spite of its advantages, parts produced with this technology can show distortion due to the r...

The widely adopted temperature for solid solution heat treatment (ST) for the conventionally fabricated Inconel 718 is 1100 °C for a hold time of 1 h or less. This ST scheme is, however, not enough to dissolve Laves and annihilate dislocations comple...

Within the scope of these investigations, the feasibility of a material bond between Ti-6Al-4V and the magnesium alloy AZ91 is analyzed. Ti-6Al-4V is frequently used for implants due to its biocompatibility, corrosion resistance, and specific strengt...

Laser-based powder bed fusion (L-PBF) is nowadays the preeminent additive manufacturing (AM) technique to produce metal parts. Nonetheless, relatively few metal powders are currently available for industrial L-PBF, especially if aluminum-based feedst...

In the fabrication of 17-4 PH by laser powder bed fusion (L-PBF) the well-documented occurrence of large amounts of retained austenite can be attributed to an elevated concentration of nitrogen present in the material. While the effects of continuous...

Laser based powder bed fusion (L-PBF) is used to manufacture parts layer by layer with the energy of laser beam. The use of L-PBF for building functional parts originates from the design freedom, flexibility, customizability, and energy efficiency of...

One of the main issues hindering the adoption of parts produced using laser powder bed fusion (L-PBF) in safety-critical applications is the inconsistencies in quality levels. Furthermore, the complicated nature of the L-PBF process makes optimizing...

In this research, steel alloys based on the Fe-Cr-Mo, Fe-Cr-Mn and Fe-Cr-Mo-Mn-Ni systems have been designed, produced by different atomisation techniques, and processed by laser powder bed fusion (L-PBF) to investigate their microstructural and mech...

The journey of production tools in cold working, hot working, and injection molding from rapid tooling to additive manufacturing (AM) by laser-based powder bed fusion (L-PBF) is described. The current machines and their configurations, tool steel pow...

Laser powder bed fusion (L-PBF) is a metal additive manufacturing (AM) technique that produces a unique microstructure significantly different from wrought microstructure. Inconel 625 (IN625) is an alloy widely used to manufacture complex parts, but...

The 25Cr7Ni stainless steel alloy system is gaining increasing interest in the oil and gas industry because of its combination of high strength and corrosion resistance properties. However, very few studies on the effects of starting powder attribute...

Recording the temperature distribution of the layer under construction during laser powder bed fusion (L-PBF) is of utmost interest for a deep process understanding as well as for quality assurance and in situ monitoring means. While having a notable...

The capabilities of additive manufacturing (AM) techniques have been extensively examined in the literature. However, scientific gaps persist on the feasibility of realizing a coated component manufactured by using various materials processed by comb...

Titanium alloys are widely used in various technological fields due to their excellent performance. Since the early stages of the 3D printing concept, these alloys have been intensively used as materials for these processes. In this work, the evoluti...

This study aims to measure the cooling rates or, more precisely, the cooling durations of single laser tracks by pyrometry within the laser powder bed fusion (L-PBF) process. Two-color, as well as one-color pyrometers are tested within this work. Reg...

The purpose of this study is to investigate the effects of process parameters on the microstructure and mechanical properties of the Hastelloy X (HX) alloy using a laser powder bed fusion (L-PBF) process. A combined experimental and numerical approac...

The effects of different molten salts on the corrosion resistance of laser powder bed fusion (L-PBF) 316L stainless steel was evaluated at 650 and 700 °C. The samples were characterized via XRD and SEM/EDX after high-temperature corrosion tests t...

Additive manufacturing is a high-potential technique that allows the production of components with almost no limitation in complexity. However, one of the main factors that still limits the laser-based additive manufacturing is a lack of processable...

The process of an unstable plastic flow associated with the strain rate sensitivity of mechanical properties was studied in porous 316L austenitic steel samples manufactured by laser powder bed fusion (L-PBF). Different micromechanisms of deformation...

Raw powders are processed in water during the freeze-dry pulsated orifice ejection method (FD-POEM), leading to the inclusion of oxygen impurities. This study proposes a strategy for removing the oxygen content and enhancing the mechanical performanc...

This study explores the formation of δ-ferrite and its self-tempering behavior in the microstructure of Type 410 martensitic stainless steel produced via laser powder bed fusion (L-PBF). The study investigates the correlation between varying en...

Tungsten–diamond metal matrix composites (MMCs) fabricated via L-PBF show potential for applications in nuclear facility shielding, heat sinks, precision cutting/grinding tools, and aerospace hot-end components. In this paper, tungsten (W), diamond (...

Processing high-performance aluminum alloys, including 6xxx and 7xxx series, via laser additive manufacturing (AM) processes poses significant challenges, primarily due to the rapid cooling rates inherent in these processes, which often result in sol...

Laser powder bed fusion (L-PBF) of metals enables the manufacturing of highly complex geometries which opens new application fields in the medical sector, especially with regard to personalized implants. In comparison to conventional manufacturing te...

Triple periodic minimal surface lattices have been introduced to dental and medical devices. Numerous designs of these porous structures have been proposed, but the impact of the surface properties of the different topographic lattices are not fully...