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67 Results Found

  • Article
  • Open Access
10 Citations
2,040 Views
18 Pages

On the Competition between Intergranular and Transgranular Failure within 7xxx Al Alloys with Tailored Microstructures

  • Sutao Han,
  • Matthieu B. Lezaack,
  • Grzegorz Pyka,
  • Nelson Netto,
  • Aude Simar,
  • Magd Abdel Wahab and
  • Florent Hannard

16 May 2023

7xxx aluminium series reach exceptional strength compared to other industrial aluminium alloys. However, 7xxx aluminium series usually exhibit Precipitate-Free Zones (PFZs) along grain boundaries, which favour intergranular fracture and low ductility...

  • Article
  • Open Access
2,157 Views
15 Pages

Effect of Annealing Time on Grain Structure Evolution and Superplastic Response of Al-Mg 5xxx Alloys

  • Eric Kojo Kweitsu,
  • Dilip Kumar Sarkar,
  • Ahmed Y. Algendy,
  • X.-Grant Chen,
  • Jocelyn Veilleux and
  • Nicolas Bombardier

11 November 2024

The impact of annealing on the recrystallized grain structure and superplastic behavior of two Al-Mg 5xxx alloys used for high-speed blow forming (HSBF) was studied. The results revealed that both alloys demonstrated rapid static recrystallization af...

  • Review
  • Open Access
258 Citations
25,924 Views
29 Pages

27 April 2021

7XXX series aluminum alloys (Al 7XXX alloys) are widely used in bearing components, such as aircraft frame, spars and stringers, for their high specific strength, high specific stiffness, high toughness, excellent processing, and welding performance....

  • Article
  • Open Access
2 Citations
2,284 Views
25 Pages

10 February 2024

The quest for lightweight, high-performance structural materials for demanding applications such as in the fields of automotive, aerospace, and other high-tech and military industries pushes the boundaries of material science. The present work aims t...

  • Article
  • Open Access
10 Citations
4,481 Views
12 Pages

4 August 2017

Metallic materials have a significant number of applications, among which Al alloys have drawn people’s attention due to their low density and high strength. High-strength Al-based alloys, such as 7XXX Al alloys, contain many alloying elements and wi...

  • Feature Paper
  • Article
  • Open Access
21 Citations
5,998 Views
25 Pages

Modeling of Microsegregation and Homogenization of 6xxx Al-Alloys Including Precipitation and Strengthening During Homogenization Cooling

  • Panagiota I. Sarafoglou,
  • Alexandros Serafeim,
  • Ioannis A. Fanikos,
  • John S. Aristeidakis and
  • Gregory N. Haidemenopoulos

1 May 2019

Control of the homogenization process is important in obtaining high extrudability and desirable properties in 6xxx aluminum alloys. Three consecutive steps of the process chain were modeled. Microsegregation arising from solidification was described...

  • Article
  • Open Access
4 Citations
4,353 Views
14 Pages

AFM Analyses of 3XXX Series Al Alloy Reinforced with Different Hard Nanoparticles Produced in Liquid State

  • Verónica Gallegos-Orozco,
  • Audel Santos-Beltrán,
  • Miriam Santos-Beltrán,
  • Ivanovich Estrada-Guel,
  • Iza Ronquillo-Ornelas,
  • José Brito-Chaparro and
  • Ricardo Carbajal-Sanchez

8 January 2020

In the present work, nanocomposites-based 3XXX series Al alloy with three different types of hard nanoparticles, including TiO2, C, and CeO2, were produced employing two techniques such as mechanical milling and stir-casting method in order to evalua...

  • Article
  • Open Access
16 Citations
4,801 Views
20 Pages

Design of Corrosion Protective and Antistatic Hybrid Sol-Gel Coatings on 6XXX AlMgSi Alloys for Aerospace Application

  • Cecilia Agustín-Sáenz,
  • Patricia Santa Coloma,
  • Francisco J. Fernández-Carretero,
  • Fabiola Brusciotti and
  • Marta Brizuela

30 April 2020

An inorganic–organic coating based on glycidyl-functionalized silica and zirconia was synthesized by sol-gel technology to protect three types of AlMgSi (6XXX series) alloys against corrosion in aerospace applications. Different parameters such...

  • Article
  • Open Access
19 Citations
3,179 Views
15 Pages

Effect of Substrate Plate Heating on the Microstructure and Properties of Selective Laser Melted Al-20Si-5Fe-3Cu-1Mg Alloy

  • Pan Ma,
  • Pengcheng Ji,
  • Yandong Jia,
  • Xuerong Shi,
  • Zhishui Yu and
  • Konda Gokuldoss Prashanth

11 January 2021

The Al-20Si-5Fe-3Cu-1Mg alloy was fabricated using selective laser melting (SLM). The microstructure and properties of the as-prepared SLM, post-treated SLM, and SLM with substrate plate heating are studied. The as-prepared SLM sample shows a non-uni...

  • Article
  • Open Access
15 Citations
3,037 Views
16 Pages

Grain Refinement Assisted by Deformation Enhanced Precipitates through Thermomechanical Treatment of AA7055 Al Alloy

  • Jinrong Zuo,
  • Longgang Hou,
  • Xuedao Shu,
  • Wenfei Peng,
  • Anmin Yin and
  • Jishan Zhang

2 May 2020

Fine-grained sheets of AA7055 Al alloy were produced by an improved double-stage rolling thermomechanical treatment (DRTMT) assisted by deformation-enhanced precipitates (DEPs). The DRTMT composed of a low temperature pre-deformation, an intermediate...

  • Review
  • Open Access
45 Citations
12,478 Views
28 Pages

Metal additive manufacturing (AM)-fabricated high-strength aluminum (HS-Al) alloys (2xxx, 6xxx, and 7xxx) tend to produce fatal metallurgical defects such as porosity and cracks. Since Al is the most important lightweight structural material in autom...

  • Article
  • Open Access
1 Citations
3,695 Views
13 Pages

17 June 2022

5xxx series aluminum alloys have been widely used in automobiles, ships, aerospace and other fields for their low density, good corrosion resistance and weldability. The present study designs a new Al-10.0Mg-1.0Zn-0.15Cu (wt%) alloy with different co...

  • Communication
  • Open Access
11 Citations
3,445 Views
12 Pages

Machine Learning-Assisted Prediction of Corrosion Behavior of 7XXX Aluminum Alloys

  • Xilin Xiong,
  • Na Zhang,
  • Jingjing Yang,
  • Tongqian Chen and
  • Tong Niu

29 March 2024

High-strength and lightweight 7XXX Al alloys are widely applied in aerospace industries. Stress corrosion cracking (SCC) in these alloys has been extensively discussed, and electrochemical corrosion should be brought to the forefront when these mater...

  • Article
  • Open Access
6 Citations
2,723 Views
15 Pages

Alternative Liquid-Assisted Sintering of Al/Cu Composites Using Selected Powders of As-Cast Al-Zn Alloy

  • Eder L. Ortiz,
  • Wislei R. Osório,
  • Ausdinir D. Bortolozo and
  • Giovana S. Padilha

3 June 2022

Al and its alloys constitute one of the most versatile, economical, and attractive materials for a wide range of applications. The 7xxx and 2xxx series alloys achieve the highest mechanical strength among the aluminum alloys. In this investigation, p...

  • Review
  • Open Access
3 Citations
2,811 Views
31 Pages

1 May 2024

This study explores the potential of aluminum wine bottles as a sustainable alternative to traditional glass bottles, emphasizing their recyclability and environmental advantages. It reviews the potential use of Al-Mn-Mg 3xxx alloys in beverage can b...

  • Article
  • Open Access
14 Citations
3,204 Views
11 Pages

10 April 2022

Thermomechanical treatment consisting of heat treatment and deformation is an effective processing route for precipitation-hardened 6xxx alloy (Al-Mg-Si-Cu system), and precipitates and dislocations produced during the process can significantly chang...

  • Article
  • Open Access
755 Views
40 Pages

9 November 2025

As the most commercially developed metal additive process, laser powder bed fusion (LPBF) is vital to advancing several industry sectors, enabling high-precision part production across aerospace, biomedical, and manufacturing industries. Al 7075 allo...

  • Article
  • Open Access
3 Citations
3,699 Views
10 Pages

Energy-Composition Relations in Ni3(Al1−xXx) Phases

  • Nikolai A. Zarkevich,
  • Timothy M. Smith and
  • John W. Lawson

11 June 2023

The secondary phase, such as Ni3Al-based L12 γ′, is crucially important for the precipitation strengthening of superalloys. Composition–structure–property relations provide useful insights for guided alloy design. Here we use...

  • Review
  • Open Access
47 Citations
9,802 Views
25 Pages

Surface Modification of 6xxx Series Aluminum Alloys

  • Kuruveri Udaya Bhat,
  • Devadas Bhat Panemangalore,
  • Spandana Bhat Kuruveri,
  • Merbin John and
  • Pradeep L. Menezes

30 January 2022

Due to their superior mechanical properties, formability, corrosion resistance, and lightweight nature, 6xxx series aluminum (Al) alloys are considered as a promising structural material. Nevertheless, the successful application of these materials de...

  • Article
  • Open Access
439 Views
17 Pages

14 July 2025

This contribution compares various theories dealing with the assessment of dislocation density in metals subjected to different straining levels. The paper examines both substructure development and the evolution of dislocation densities in 1xxx, 5xx...

  • Article
  • Open Access
3 Citations
2,471 Views
13 Pages

26 June 2024

Recent advances in the leisure boat industry have spurred demand for improved materials for propeller manufacturing, particularly high-strength aluminum alloys. While traditional Al-Si alloys like A356 are commonly used due to their excellent castabi...

  • Article
  • Open Access
10 Citations
2,091 Views
12 Pages

19 January 2024

In order to reinforce the mechanism of Ag in 5xxx aluminum alloys with low magnesium, research on the microstructure and mechanical properties of an Al-Mg-Mn-Ag-Cr-Zr alloy was conducted using optical microscopy (OM), scanning electron microscopy (SE...

  • Article
  • Open Access
614 Views
15 Pages

Influence of Zr on Al-Ti-B-Based Grain Refiners in AlSiMgCuZr Alloy

  • Dawid Kapinos,
  • Bogusław Augustyn,
  • Sonia Boczkal,
  • Kamila Limanówka,
  • Bartłomiej Płonka,
  • Aldona Garbacz-Klempka,
  • Marcin Piękoś and
  • Janusz Kozana

24 June 2025

One of the most effective methods of improving the properties of aluminium alloys is grain refining using Al-Ti-B master alloys. In contrast, zirconium is a key alloying element, used mainly in 2xxx and 7xxx series aluminium alloys, where it contribu...

  • Article
  • Open Access
1,775 Views
12 Pages

13 June 2023

The importance of both recycling and additive manufacturing (AM) is increasing; however, there has been a limited focus on the development of AM alloys that are compatible in terms of recyclability with the larger scrap loops of wrought 5xxx, 6xxx an...

  • Article
  • Open Access
38 Citations
8,416 Views
15 Pages

25 July 2018

The effect of strain rate on the mechanical properties of AA5xxx series aluminum alloys containing solute Mg atoms (AA5005, AA5021, AA5082 and AA5182) and pure aluminum (A1070) was investigated within a wide strain rate range of 1.0 × 10−...

  • Proceeding Paper
  • Open Access
6 Citations
2,790 Views
9 Pages

A Short Review on Superplasticity of Aluminum Alloys

  • Eric Kojo Kweitsu,
  • Dilip Kumar Sarkar and
  • X.-Grant Chen

27 September 2023

Superplastic aluminum (Al) alloys can be used in the forming processes to fabricate complex geometry components for a wide range of applications in the automobile industry, where light weight and high stiffness are needed. Those alloys exhibit extrem...

  • Review
  • Open Access
5 Citations
3,234 Views
28 Pages

The Role of Lithium in the Aging Precipitation Process of Al-Zn-Mg-Cu Alloys and Its Effect on the Properties

  • Jing-Ran Sun,
  • Bai-Xin Dong,
  • Hong-Yu Yang,
  • Shi-Li Shu,
  • Feng Qiu,
  • Qi-Chuan Jiang and
  • Lai-Chang Zhang

30 June 2023

It is well known that the development of lightweight alloys with improved comprehensive performance and application value are the future development directions for the ultra-high-strength 7xxx series Al-Zn-Mg-Cu alloys used in the aircraft field. As...

  • Article
  • Open Access
11 Citations
8,704 Views
15 Pages

22 December 2017

A modified strain-induced melting activation (SIMA) process is shown to improve high-temperature formability. The microstructural characteristics of the spheroidized grains of SIMA-processed alloys affect high-temperature formability. The effects of...

  • Review
  • Open Access
71 Citations
9,333 Views
23 Pages

Corrosion Behaviors of Selective Laser Melted Aluminum Alloys: A Review

  • Hongwei Chen,
  • Chaoqun Zhang,
  • Dan Jia,
  • Daniel Wellmann and
  • Wen Liu

9 January 2020

Selective laser melting (SLM) is an ideal method to directly fabricate products with high geometrical complexity. With low density and good corrosion resistance, aluminum alloys are widely used as important structural materials. Microstructures and m...

  • Article
  • Open Access
3 Citations
3,408 Views
18 Pages

Processing high-performance aluminum alloys, including 6xxx and 7xxx series, via laser additive manufacturing (AM) processes poses significant challenges, primarily due to the rapid cooling rates inherent in these processes, which often result in sol...

  • Article
  • Open Access
23 Citations
5,497 Views
10 Pages

This research work aims at finding the optimum process parameters for the laser welding of AA7020 aluminium alloys. The use of 7xxx series alloys is limited because of weldability problems, such as hot cracking, porosity, and softening of the fusion...

  • Article
  • Open Access
1 Citations
1,243 Views
15 Pages

6 March 2025

Al-Mg-Li alloy is an ideal lightweight structural material for aerospace applications due to its low density, high specific strength, and excellent low-temperature performance. This study examines the mechanical properties and microstructural evoluti...

  • Article
  • Open Access
19 Citations
6,850 Views
11 Pages

15 March 2022

Intergranular corrosion is the main corrosion type of Al-Cu-Mg aluminum alloys, which seriously reduce the lifetime of aircraft structural parts. In this paper, the microstructure and the intergranular corrosion behavior of 2024 alloy with varying Cu...

  • Article
  • Open Access
5 Citations
2,079 Views
20 Pages

11 August 2023

This work was focused on studying the possibility of increasing the strength of non-heat-treatable sheet alloy Al2Cu1.5Mn (wt.%) by the joint addition of 1% Mg and 1% Zn. The effect of these elements on the structure and mechanical properties of the...

  • Article
  • Open Access
8 Citations
2,713 Views
13 Pages

13 April 2021

The Zr element is one of the important grain refiners for 7xxx series Al-Zn-Mg-Cu alloys, but the effect of Zr content more than 0.15 wt.% needs to be deeply investigated under the action of ultrasonic vibration. In this study, the effects of Zr cont...

  • Article
  • Open Access
5 Citations
2,184 Views
15 Pages

The Effect of Soaking Time on Mechanical Properties of Roll-Bonded AA3003 and AA4045 Used for Heat Exchangers

  • Joseph S. Moema,
  • Charles W. Siyasiya,
  • Veronica K. Morudu and
  • Thokozani Buthelezi

23 September 2023

Due to the rising need for energy saving, high-performing automotive heat exchangers, demand has significantly grown in recent years. As a result, effective fin-tube heat exchangers are becoming more popular. These tubes are typically made by rolling...

  • Article
  • Open Access
21 Citations
4,082 Views
13 Pages

Microstructure Evolution and the Resulted Influence on Localized Corrosion in Al-Zn-Mg-Cu Alloy during Non-Isothermal Ageing

  • Jun-Zhou Chen,
  • Guo-Ai Li,
  • Xin Cai,
  • Jian-Tang Jiang,
  • Wen-Zhu Shao,
  • Li Yang and
  • Liang Zhen

3 May 2018

A non-isothermal ageing process was proposed for an Al-Zn-Mg-Cu alloy aiming to accommodate the slow heating/cooling procedure during the ageing of large components. The evolution of microstructure and microchemistry was analyzed by using transmissio...

  • Feature Paper
  • Article
  • Open Access
16 Citations
3,963 Views
14 Pages

Comparison of Corrosion Resistance of the AA2524-T3 and the AA2024-T3

  • Fernanda Martins Queiroz,
  • Maysa Terada,
  • Aline F. Santos Bugarin,
  • Hercílio Gomes de Melo and
  • Isolda Costa

19 June 2021

The 2XXX Al alloys are characterized by their superior mechanical properties resulting from alloying elements and precipitation hardening treatments. The AA2524-T3 alloy was developed to replace the AA2024-T3 alloy in the aerospace industry. However,...

  • Article
  • Open Access
6 Citations
4,898 Views
20 Pages

Stress Corrosion Cracking in an Extruded Cu-Free Al-Zn-Mg Alloy

  • Adrian Lervik,
  • John C. Walmsley,
  • Lars Lodgaard,
  • Calin D. Marioara,
  • Roy Johnsen,
  • Otto Lunder and
  • Randi Holmestad

7 September 2020

Stress corrosion cracking (SCC) in Cu-free Al-Zn-Mg (7xxx) aluminium alloys limits its use in many applications. In this work, we study in detail the microstructure of a peak and slightly overaged condition in an AA7003 alloy using transmission- and...

  • Article
  • Open Access
3 Citations
2,623 Views
29 Pages

Microstructural Evolution in a 6060 Extrudable Al-Alloy: Integrated Modeling and Experimental Validation

  • John S. Aristeidakis,
  • Gregory N. Haidemenopoulos,
  • Ruben Bjørge,
  • Calin D. Marioara,
  • Helen Kamoutsi,
  • Evangelos Giarmas and
  • Nikolaos Rafailidis

23 January 2024

Desirable properties including strength, ductility and extrudability of 6060 Al-alloys are highly dependent on processing to control the development of microstructural features. In this study, the process chain of an extrudable 6060 Al-alloy was mode...

  • Article
  • Open Access
7 Citations
3,810 Views
16 Pages

Theoretical Prediction of Structural, Mechanical, and Thermophysical Properties of the Precipitates in 2xxx Series Aluminum Alloy

  • Xuewei Fang,
  • Yefei Li,
  • Qiaoling Zheng,
  • Jianye Guo,
  • Yanmei Yang,
  • Weiyun Ding,
  • Chunhui Ma,
  • Ke He,
  • Ningning Su and
  • Jingyi Jiang
  • + 2 authors

17 December 2022

We presented a theoretical study for the structural, mechanical, and thermophysical properties of the precipitates in 2xxx series aluminum alloy by applying the widely used density functional theory of Perdew-Burke-Ernzerhof (PBE). The results indica...

  • Article
  • Open Access
520 Views
17 Pages

27 October 2025

The application of laser powder bed fusion (LPBF) to 7xxx-series aluminum alloys is fundamentally limited by hot cracking and porosity. This study demonstrates that adding 5 wt.% AlCoCrFeNi2.1 high-entropy alloy (HEA) particles to 7075 aluminum alloy...

  • Article
  • Open Access
23 Citations
9,397 Views
9 Pages

Improved Corrosion Resistance of 5XXX Aluminum Alloy by Homogenization Heat Treatment

  • In-Kyu Choi,
  • Soo-Ho Cho,
  • Sung-Joon Kim,
  • Yoo-Shin Jo and
  • Sang-Ho Kim

18 January 2018

The corrosion resistance of homogenized Al-Mg (6.5%) alloy—adding Si, Zn, Mn, and Fe (0.2%) to improve various properties—was observed. Differential scanning calorimetry (DSC) and a JMatPro simulation revealed that the optimal homogenization temperat...

  • Article
  • Open Access
3 Citations
3,414 Views
15 Pages

23 November 2022

The primary objective of this research was to open a promising avenue for designing new low-cost precipitation-hardened Al base alloys in semblance with the desired mechanical properties that can be exploited in the fabrication of lightweight exoskel...

  • Article
  • Open Access
762 Views
16 Pages

High-Throughput Study on Nanoindentation Deformation of Al-Mg-Si Alloys

  • Tong Shen,
  • Guanglong Xu,
  • Fuwen Chen,
  • Shuaishuai Zhu and
  • Yuwen Cui

4 August 2025

Al-Mg-Si (6XXX) series aluminum alloys are widely applied in aerospace and transportation industries. However, exploring how varying compositions affect alloy properties and deformation mechanisms is often time-consuming and labor-intensive due to th...

  • Article
  • Open Access
3 Citations
2,071 Views
17 Pages

The Effect of Deformation and Isothermal Heat Treatment of a 5005 Aluminum Alloy

  • Jon Holmestad,
  • Calin Daniel Marioara,
  • Benedikte Jørgensen Myrold and
  • Ola Jensrud

12 February 2024

In the aluminum industry, forming is an important process step that introduces dislocations in the material. To investigate the effect of dislocation retention after ageing on 6xxx-series alloys, a non-heat-treatable 5005 alloy was selected to measur...

  • Article
  • Open Access
5 Citations
2,553 Views
18 Pages

21 October 2022

Selective laser melting (SLM) offers obvious advantages in the production of complex parts. However, the traditional 7xxx series aluminum alloy has a serious cracking tendency in the SLM process. Therefore, in order to analyze the microstructure and...

  • Article
  • Open Access
8 Citations
3,246 Views
15 Pages

Homogenization of Extrusion Billets of a Novel Al-Mg-Si-Cu Alloy with Increased Copper Content

  • Antoni Woźnicki,
  • Beata Leszczyńska-Madej,
  • Grzegorz Włoch,
  • Jacek Madura,
  • Marek Bogusz and
  • Dariusz Leśniak

3 March 2023

Within the present work the homogenization of DC-cast (direct chill-cast) extrusion billets of Al-Mg-Si-Cu alloy was investigated. The alloy is characterized by higher Cu content than currently applied in 6xxx series. The aim of the work was analysis...

  • Article
  • Open Access
2 Citations
1,779 Views
17 Pages

24 July 2024

The current research investigates the effects of materials and riblets on cavitation-induced erosion morphology, depth, and cross-sectional area through experimental approaches. To achieve these aims, the erosion of pure aluminum (1xxxAl or Al) and a...

  • Article
  • Open Access
63 Citations
5,893 Views
17 Pages

Characterisation of a High-Performance Al–Zn–Mg–Cu Alloy Designed for Wire Arc Additive Manufacturing

  • Paulo J. Morais,
  • Bianca Gomes,
  • Pedro Santos,
  • Manuel Gomes,
  • Rudolf Gradinger,
  • Martin Schnall,
  • Salar Bozorgi,
  • Thomas Klein,
  • Dominik Fleischhacker and
  • Piotr Warczok
  • + 2 authors

1 April 2020

Ever-increasing demands of industrial manufacturing regarding mechanical properties require the development of novel alloys designed towards the respective manufacturing process. Here, we consider wire arc additive manufacturing. To this end, Al allo...

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