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Metals, Volume 8, Issue 6

2018 June - 98 articles

Cover Story: Thermal spraying process, developed one century ago, used initially solid feedstock as powder or wire. One of the recent evolution of the processes results in the use of entirely liquid feedstock composed of chemical precursors which react during deposition. The process of solution precursor plasma spraying (SPPS) includes precipitation of solid phase from the liquid. The intensity of precipitation depends on jet temperature. The SPPS process enables obtaining e.g. metal-ceramic composite (cermet) coatings. The cermets having fine microstructure may be useful in many emerging applications. The applications include e.g. the biomedical, chemical, and energy generation fields. View this paper.
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Articles (98)

  • Feature Paper
  • Article
  • Open Access
35 Citations
7,516 Views
15 Pages

20 June 2018

Traditional high-pressure mechanical compressors account for over half of the car station’s cost, have insufficient reliability, and are not feasible for a large-scale fuel cell market. An alternative technology, employing a two-stage, hybrid s...

  • Article
  • Open Access
16 Citations
7,102 Views
17 Pages

20 June 2018

The surface hardening and softening behavior of two types of medium carbon martensitic steel (AISI P20-improved and AISI P21) after laser-assisted heat treatment was quantitatively compared. The laser-assisted heat treatment was performed using a hig...

  • Feature Paper
  • Article
  • Open Access
16 Citations
7,015 Views
13 Pages

Understanding the Recovery of Rare-Earth Elements by Ammonium Salts

  • Jamie P. Hunter,
  • Sara Dolezalova,
  • Bryne T. Ngwenya,
  • Carole A. Morrison and
  • Jason B. Love

19 June 2018

While the recovery of rare earth elements (REEs) from aqueous solution by ionic liquids (ILs) has been well documented, the metal compounds that are formed in the organic phase remain poorly characterized. Using spectroscopic, analytical, and computa...

  • Article
  • Open Access
7 Citations
4,092 Views
12 Pages

Annealing-Induced High Ordering and Coercivity in Novel L10 CoPt-Based Nanocomposite Magnets

  • Alina Daniela Crisan,
  • Florin Vasiliu,
  • Ionel Mercioniu,
  • Cristina Bartha,
  • Monica Enculescu and
  • Ovidiu Crisan

19 June 2018

A novel class of quaternary intermetallic alloys based on CoPt is investigated in view of their interesting magnetic properties induced by the presence of hard magnetic L10 phase. A Co48Pt28Ag6B18 alloy has been prepared by rapid solidification from...

  • Article
  • Open Access
2 Citations
3,555 Views
11 Pages

19 June 2018

Near β titanium alloy Ti-55531 with an acicular starting microstructure was isothermally compressed at 750–825 °C and 10−3−1 s−1. The microstructure evolution and its influence on the flow behavior of yielding and sof...

  • Article
  • Open Access
6 Citations
4,769 Views
22 Pages

Ag2O Nanoparticles-Doped Manganese Immobilized on Graphene Nanocomposites for Aerial Oxidation of Secondary Alcohols

  • Mohamed E. Assal,
  • Mohammed Rafi Shaik,
  • Mufsir Kuniyil,
  • Mujeeb Khan,
  • Abdulrahman Al-Warthan,
  • Mohammed Rafiq H. Siddiqui and
  • Syed Farooq Adil

19 June 2018

Ag2O nanoparticles-doped MnO2 decorated on different percentages of highly reduced graphene oxide (HRG) nanocomposites, i.e., (X%)HRG/MnO2–(1%)Ag2O (where X = 0–7), were fabricated through straight-forward precipitation procedure, and 400...

  • Article
  • Open Access
14 Citations
4,862 Views
10 Pages

18 June 2018

Carbon encapsulated Fe2O3 nanoparticles (C@Fe2O3) were successfully synthesized via a facile and environmentally friendly hydrothermal method and prototyped in anode materials for sodium ion batteries (SIBs). High-resolution transmission and scanning...

  • Article
  • Open Access
16 Citations
6,105 Views
15 Pages

Assessment of Metal Flow Balance in Multi-Output Porthole Hot Extrusion of AA6060 Thin-Walled Profile

  • Xin Xue,
  • Gabriela Vincze,
  • António B. Pereira,
  • Jianyi Pan and
  • Juan Liao

18 June 2018

For the porthole hot extrusion of a thin-walled tube based on metal flow, the role of the die’s structure should be focused on to achieve precision formation, especially for multi-output extrusion and/or complex cross-sectional profiles. In ord...

  • Article
  • Open Access
3 Citations
4,205 Views
14 Pages

Connected Process Design for Hot Working of a Creep-Resistant Mg–4Al–2Ba–2Ca Alloy (ABaX422)

  • Kamineni Pitcheswara Rao,
  • Dharmendra Chalasani,
  • Kalidass Suresh,
  • Yellapregada Venkata Rama Krishna Prasad,
  • Hajo Dieringa and
  • Norbert Hort

18 June 2018

With a view to design connected processing steps for the manufacturing of components, the hot working behavior of the ABaX422 alloy has been characterized for the as-cast and extruded conditions. In the as-cast condition, the alloy has a limited work...

  • Article
  • Open Access
35 Citations
6,079 Views
18 Pages

Machining Distortion of Titanium Alloys Aero Engine Case Based on the Energy Principles

  • Zibiao Wang,
  • Jianfei Sun,
  • Wuyi Chen,
  • Liangbao Liu and
  • Rongqiao Wang

18 June 2018

The simulation of a complete manufacturing process to produce an aero engine case, including forging, rolling, and machining processes, is analyzed via finite element software. The deformation of the turning and drilling processes is quantitatively s...

  • Article
  • Open Access
8 Citations
5,286 Views
13 Pages

Tensile Creep Characterization and Prediction of Zr-Based Metallic Glass at High Temperatures

  • Gang Wang,
  • Daoyuan Pan,
  • Xinying Shi,
  • Marko Huttula,
  • Wei Cao and
  • Yongjiang Huang

15 June 2018

The high temperature creep behaviors of a Zr-based bulk metallic glass (BMG) are studied by uniaxial tensile creep experiments under applied stresses of 50–180 MPa at temperatures of 660–700 K. The microstructural observations of the BMG...

  • Article
  • Open Access
25 Citations
7,179 Views
16 Pages

15 June 2018

The 3.6C-20Cr-Fe-(0–2.32)V high chromium cast iron (HCCI) hardfacing layers were deposited on low alloy steel by electroslag surfacing. The microstructure of hardfacing layers were observed and the carbide types, size and area fraction were mea...

  • Article
  • Open Access
43 Citations
5,962 Views
12 Pages

Study of Plasma Electrolytic Oxidation Coatings on Aluminum Composites

  • Leonid Agureev,
  • Svetlana Savushkina,
  • Artem Ashmarin,
  • Anatoly Borisov,
  • Andrey Apelfeld,
  • Kirill Anikin,
  • Nikita Tkachenko,
  • Mikhail Gerasimov,
  • Aleksandr Shcherbakov and
  • Natalia Bogdashkina
  • + 1 author

15 June 2018

Coatings, with a thickness of up to 75 µm, were formed by plasma electrolytic oxidation (PEO) under the alternating current electrical mode in a silicate-alkaline electrolyte on aluminum composites without additives and alloyed with copper (1&n...

  • Article
  • Open Access
42 Citations
6,630 Views
24 Pages

15 June 2018

The 2024 nanocomposite reinforced with Al2O3 nanoparticles was fabricated by the ultrasonic assisted semisolid stirring (UASS) method and rheoformed into a cylinder component. Microstructure, mechanical properties, and wear behavior of the rheoformed...

  • Article
  • Open Access
22 Citations
4,968 Views
12 Pages

Theoretical Study of Particle Dissolution during Homogenization in Cu–Fe–P Alloy

  • Spyros Papaefthymiou,
  • Marianthi Bouzouni and
  • Evangelos Gavalas

14 June 2018

The effect of temperature, soaking time and particle size on the dissolution of particles (Fe3P and Fe) during homogenization was simulated employing Thermocalc® and DICTRA software. The initial precipitate size was determined through metallograp...

  • Article
  • Open Access
48 Citations
11,011 Views
17 Pages

14 June 2018

This paper introduces a new phenomenological cumulative damage rule to predict damage and fatigue life under variable amplitude loading. The rule combines a residual S-N curve approach and a material memory concept to describe the damage accumulation...

  • Article
  • Open Access
11 Citations
6,762 Views
11 Pages

Influence of CO2 Shielding Gas on High Power Fiber Laser Welding Performance

  • Shichun Li,
  • Wei Xu,
  • Fei Su,
  • Hui Deng and
  • Zhaohui Deng

13 June 2018

The weldabilities were investigated during 10 kW high-power fiber laser welding of 304 stainless steel with the shielding gases of 100% Ar, 80% Ar + 20% CO2 and 100% CO2, respectively. As the proportion of CO2 in shielding gas increased from 0% to 20...

  • Article
  • Open Access
17 Citations
6,770 Views
19 Pages

On the Use of JMAK Theory to Describe Mechanical Amorphization: A Comparison between Experiments, Numerical Solutions and Simulations

  • Javier S. Blázquez,
  • Alejandro F. Manchón-Gordón,
  • Jhon J. Ipus,
  • Clara F. Conde and
  • Alejandro Conde

13 June 2018

The kinetics of amorphization during ball milling is generally analyzed using two different approaches: the classical Johnson-Mehl-Avrami-Kolmogorov (JMAK) theory and Delogu and Cocco’s model for which a region deterministically transforms afte...

  • Article
  • Open Access
22 Citations
5,097 Views
17 Pages

13 June 2018

High-phosphorus iron ore is not used because of its high phosphorus content. Phosphorus is mainly present in fluorapatite. In this work, the phosphorus vaporization that occurs during the carbothermal reduction of fluorapatite was investigated. The t...

  • Article
  • Open Access
10 Citations
4,878 Views
18 Pages

13 June 2018

This paper presents a trend model of the competitive formation of multi-type inclusions during the cooling and solidification of steel. The model is able to predict the evolution of various inclusions, including their type, composition and size distr...

  • Article
  • Open Access
16 Citations
5,743 Views
13 Pages

Prediction of Resistance Spot Weld Quality of 780 MPa Grade Steel Using Adaptive Resonance Theory Artificial Neural Networks

  • Insung Hwang,
  • Hyeonsang Yun,
  • Jinyoung Yoon,
  • Munjin Kang,
  • Dongcheol Kim and
  • Young-Min Kim

13 June 2018

In this study, the weld quality of 780 MPa grade dual phase (DP) steel with 1.0 mm thickness was predicted using adaptive resonance theory (ART) artificial neural networks. The welding voltage and current signals measured during resistance spot weldi...

  • Article
  • Open Access
12 Citations
4,647 Views
10 Pages

Effects of Cold Swaging on Mechanical Properties and Magnetic Susceptibility of the Zr–1Mo Alloy

  • Maki Ashida,
  • Masahiro Morita,
  • Yusuke Tsutsumi,
  • Naoyuki Nomura,
  • Hisashi Doi,
  • Peng Chen and
  • Takao Hanawa

13 June 2018

Zr alloy is expected to decrease the artifact volume of magnetic resonance imaging (MRI) due to its relatively small magnetic susceptibility. To improve the mechanical properties of a Zr–1mass%Mo alloy that yielded a reduced artifact volume dur...

  • Article
  • Open Access
4 Citations
4,130 Views
8 Pages

Effect of a Traveling Magnetic Field on Micropore Formation in Al-Cu Alloys

  • Yanjin Xu,
  • Lijun Wei,
  • Baoshuai Han,
  • Enyu Guo,
  • Mingyue Wang and
  • Yanqing Su

12 June 2018

The effect of traveling magnetic fields (TMFs) on the grain and micro-pore formation in an Al alloy was studied by scanning electron microscope and X-ray microtomography in this work. The results show that with the increasing magnetic flux density, t...

  • Article
  • Open Access
42 Citations
12,026 Views
19 Pages

Hydrometallurgical Process for Selective Metals Recovery from Waste-Printed Circuit Boards

  • Željko Kamberović,
  • Milisav Ranitović,
  • Marija Korać,
  • Zoran Andjić,
  • Nataša Gajić,
  • Jovana Djokić and
  • Sanja Jevtić

11 June 2018

This paper presents an experimentally-proved hydrometallurgical process for selective metals recovery from the waste-printed circuit boards (WPCBs) using a combination of conventional and time-saving methods: leaching, cementation, precipitation, red...

  • Article
  • Open Access
6 Citations
4,462 Views
12 Pages

11 June 2018

The austenitic high-nitrogen (AHNS) and high-interstitial steels (AHIS) with more than 0.6 weight-% N allow for a yield strength above 1.1 GPa and a tensile strength above 1.5 GPa by maintaining an elongation to fracture markedly above 30%. These ste...

  • Article
  • Open Access
31 Citations
6,895 Views
15 Pages

11 June 2018

A three-dimensional multiphysical transient model was developed to investigate keyhole formation, weld pool dynamics, and mass transfer in laser welding of dissimilar materials. The coupling of heat transfer, fluid flow, keyhole free surface evolutio...

  • Article
  • Open Access
7 Citations
4,388 Views
15 Pages

Tuning Low Cycle Fatigue Properties of Cu-Be-Co-Ni Alloy by Precipitation Design

  • Yanchuan Tang,
  • Yonglin Kang,
  • Dejia Liu,
  • Mingxue Shen,
  • Yong Hu and
  • Longzhi Zhao

11 June 2018

As material for key parts applied in the aerospace field, the Cu-Be-Co-Ni alloy sustains cyclic plastic deformation in service, resulting in the low cycle fatigue (LCF) failure. The LCF behaviors are closely related to the precipitation states of the...

  • Article
  • Open Access
3 Citations
4,174 Views
11 Pages

11 June 2018

A type of advanced γ-TiAl-based alloy called β-solidifying γ-TiAl has elicited remarkable research interest in the last few decadesbecause of its excellent workability and homogeneous microstructures. Thermomechanical treatments are...

  • Article
  • Open Access
6 Citations
4,487 Views
8 Pages

Improving Elevated-Temperature Strength of an Al–Mn–Si Alloy by Strain-Induced Precipitation

  • Yangyang Zhang,
  • Wei Jin,
  • Xuanzhang Hao,
  • Feng Qiu and
  • Qinglong Zhao

11 June 2018

The coupled effect of strain-induced precipitation and stabilized substructure on the elevated-temperature strength of an Al–Mn–Si alloy and its thermal stability have been investigated. Prestrain significantly promotes the nucleation of...

  • Article
  • Open Access
11 Citations
5,574 Views
13 Pages

Mechanical and Microstructural Features of Plasma Cut Edges in a 15 mm Thick S460M Steel Plate

  • Javier Aldazabal,
  • Antonio Martín-Meizoso,
  • Andrzej Klimpel,
  • Adam Bannister and
  • Sergio Cicero

11 June 2018

In general, the thermal cutting processes of steel plates are considered to have an influence on microstructures and residual stress distribution, which determines the mechanical properties and performance of cut edges. They also affect the quality o...

  • Article
  • Open Access
20 Citations
4,408 Views
13 Pages

9 June 2018

Mg based implants are limited by their poor strength, ductility, and corrosion performance in physiological environments, drawbacks further compounded by their premature loss of mechanical integrity and evolution of harmful hydrogen gas. Neodymium ad...

  • Article
  • Open Access
11 Citations
4,505 Views
10 Pages

Synthesis of Complex-Alloyed Nickel Aluminides from Oxide Compounds by Aluminothermic Method

  • Victor Gostishchev,
  • Ernst Ri,
  • Hosen Ri,
  • Evgeniy Kim,
  • Michail Ermakov,
  • Sergey Khimukhin,
  • Vladislav Deev and
  • Evgeny Prusov

9 June 2018

This paper deals with the investigation of complex-alloyed nickel aluminides obtained from oxide compounds by aluminothermic reduction. The aim of the work was to study and develop the physicochemical basis for obtaining complex-alloyed nickel alumin...

  • Article
  • Open Access
113 Citations
11,778 Views
10 Pages

Crystallographic Features of Microstructure in Maraging Steel Fabricated by Selective Laser Melting

  • Naoki Takata,
  • Ryoya Nishida,
  • Asuka Suzuki,
  • Makoto Kobashi and
  • Masaki Kato

9 June 2018

This study characterizes the microstructure and its associated crystallographic features of bulk maraging steels fabricated by selective laser melting (SLM) combined with a powder bed technique. The fabricated sample exhibited characteristic melt poo...

  • Article
  • Open Access
5 Citations
3,349 Views
16 Pages

Temperature-Time Superposition Effect on Compressive Properties of AZ31B Magnesium Composite Foams

  • Xingchuan Xia,
  • Jing Wang,
  • Yuanyi Peng,
  • Nannan Wang,
  • Xin He,
  • Chuanrong Qiu,
  • Jian Ding and
  • Xueguang Chen

8 June 2018

Magnesium composite foams with 10 vol. % of hollow ceramic microspheres (CMs) were prepared by modified melt foaming method. Specimens with homogeneous pore structures were subjected to various heating temperature (150, 250, 320, 400, and 500 °C,...

  • Article
  • Open Access
40 Citations
7,864 Views
17 Pages

Performance Analysis of Enhanced 3D Printed Polymer Molds for Metal Injection Molding Process

  • Khurram Altaf,
  • Junaid A. Qayyum,
  • A. Majdi A. Rani,
  • Faiz Ahmad,
  • Puteri S. M. Megat-Yusoff,
  • Masri Baharom,
  • A. Rashid A. Aziz,
  • Mirza Jahanzaib and
  • Randall M. German

8 June 2018

Conventionally, molds for metal injection molding (MIM) process are fabricated using metallic materials using conventional machining processes. Machined metal molds are resilient and therefore could be suitable for mass production of MIM parts. Howev...

  • Article
  • Open Access
25 Citations
5,358 Views
15 Pages

Numerical Prediction of Forming Car Body Parts with Emphasis on Springback

  • Peter Mulidrán,
  • Marek Šiser,
  • Ján Slota,
  • Emil Spišák and
  • Tomáš Sleziak

8 June 2018

Numerical simulation is an important tool which can be used for designing parts and production processes. Springback prediction, with the use of numerical simulation, is essential for the reduction of tool try-outs through the design of the forming t...

  • Feature Paper
  • Article
  • Open Access
13 Citations
4,530 Views
16 Pages

8 June 2018

Crystal plasticity finite element (CPFE) simulations were performed on the representative volume elements (RVE) modeling body centered cubic (bcc) single, bi- and tri-crystals. The RVE model was designed to include a void inside a grain, at a grain b...

  • Article
  • Open Access
7 Citations
3,802 Views
17 Pages

Enhancement of Strength and Hot Workability of AZX312 Magnesium Alloy by Disintegrated Melt Deposition (DMD) Processing in Contrast to Permanent Mold Casting

  • Kamineni Pitcheswara Rao,
  • Kalidass Suresh,
  • Yellapregada Venkata Rama Krishna Prasad,
  • Norbert Hort and
  • Manoj Gupta

8 June 2018

AZX312 (AZ31-2Ca) magnesium alloy, with starting conditions of as-cast (AC), cast-homogenized (CH), and disintegrated melt deposition (DMD), is examined in terms of its compressive strength and hot working behavior to establish the relative merits an...

  • Article
  • Open Access
27 Citations
6,606 Views
16 Pages

Multiscale Modelling of Hydrogen Transport and Segregation in Polycrystalline Steels

  • Claas Hüter,
  • Pratheek Shanthraj,
  • Eunan McEniry,
  • Robert Spatschek,
  • Tilmann Hickel,
  • Ali Tehranchi,
  • Xiaofei Guo and
  • Franz Roters

7 June 2018

A key issue in understanding and effectively managing hydrogen embrittlement in complex alloys is identifying and exploiting the critical role of the various defects involved. A chemo-mechanical model for hydrogen diffusion is developed taking into a...

  • Feature Paper
  • Review
  • Open Access
41 Citations
6,305 Views
17 Pages

7 June 2018

Magnesium-based metal matrix nanocomposites (MMNCs) are an important topic in the development of lightweight structural materials, because their optimized properties are of great interest to the automotive and aerospace industries. Moreover, componen...

  • Article
  • Open Access
5 Citations
3,832 Views
13 Pages

7 June 2018

Multiple strengthening methods, such as high dislocation density, high twin density, small grain size, and metastable austenite phase can give high strength to ultra-high strength steels (UHSSs). However, the high strength of UHSSs often results in a...

  • Article
  • Open Access
17 Citations
4,376 Views
14 Pages

Medium-Frequency Electrical Resistance Sintering of Oxidized C.P. Iron Powder

  • Juan Manuel Montes,
  • Francisco Gómez Cuevas,
  • Fátima Ternero,
  • Raquel Astacio,
  • Eduardo Sánchez Caballero and
  • Jesús Cintas

6 June 2018

Commercially pure (C.P.) iron powders with a deliberate high degree of oxidation were consolidated by medium-frequency electrical resistance sintering (MF-ERS). This is a consolidation technique where pressure, and heat coming from a low-voltage and...

  • Article
  • Open Access
4,612 Views
13 Pages

6 June 2018

A pointing process is a pre-work operation to facilitate the feeding of a rod to pass through a drawing die. After performing the pointing process, the drawing material is inserted into the drawing die and the jaw pulls the end of the material. A bar...

  • Article
  • Open Access
20 Citations
8,020 Views
15 Pages

Thermal Stability and Lubrication Properties of Biodegradable Castor Oil on AISI 4140 Steel

  • María Teresa Hernández-Sierra,
  • Luis Daniel Aguilera-Camacho,
  • José Eduardo Báez-García,
  • J. Santos García-Miranda and
  • Karla J. Moreno

6 June 2018

Lubricants have much importance in several industries, principally serving to reduce friction and wear in mechanical elements. In this study, the influence of Castor oil as bio-lubricant on the friction and wear performance of AISI 4140 steel was inv...

  • Article
  • Open Access
6 Citations
5,189 Views
12 Pages

Optimization of Sintering Time and Holding Time for 3D Printing of Fe-Based Metallic Glasses

  • Wenzheng Wu,
  • Wei Liu,
  • Haidong Du,
  • Bofan Wang,
  • Guiwei Li,
  • Bin Sun,
  • Shuo Zhang and
  • Ji Zhao

6 June 2018

Fe-based metallic glasses are amorphous alloys with high strength, high hardness, and excellent corrosion resistance; however, the immaturity of processing methods has prevented their wide application in industrial production. Fe-based metallic glass...

  • Article
  • Open Access
33 Citations
9,725 Views
18 Pages

5 June 2018

The nanoindentation test is frequently used as an alternate method to obtain the mechanical properties of ductile materials. However, due to the lack of information about the effects of the sample and indenter physical configurations, the accuracy of...

  • Article
  • Open Access
5 Citations
5,177 Views
13 Pages

Comparative Study of the Uniaxial Cyclic Behaviour of Carbide-Bearing and Carbide-Free Bainitic Steels

  • Ricardo Branco,
  • Filippo Berto,
  • Fucheng Zhang,
  • Xiaoyan Long and
  • José Domingos Costa

5 June 2018

Bainitic steels play an important role in the modern automotive and rail industries because of their balanced properties. Understanding the relationship between the bainitic microstructure features and the fatigue performance is a fundamental ingredi...

  • Feature Paper
  • Review
  • Open Access
84 Citations
11,803 Views
33 Pages

5 June 2018

Two-dimensional graphene nanoplatelets with unique electrical, mechanical and thermophysical characteristics are considered as an interesting reinforcement to develop new lightweight, high-strength, and high-performance metal matrix nanocomposites. O...

  • Article
  • Open Access
20 Citations
12,692 Views
25 Pages

5 June 2018

The non-alloyed hypo-eutectoid steel C45 was annealed in a steady air atmosphere at T > AC1 using three temperature ranges and annealing times ta = ½, 1 and 2 h. The oxidation and decarburization obeyed the parabolic law of growth with time...

  • Article
  • Open Access
24 Citations
3,475 Views
16 Pages

5 June 2018

Low strength, which limits the industrial applications of Mg alloys, can be improved by forming Mg-based metal matrix composites (MMC) reinforced with ceramic particles. In this study, a Mg-based MMC was synthesized by introducing SiC particles into...

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Metals - ISSN 2075-4701